engine coolant FORD SUPER DUTY 2005 1.G Diesel Supplement Manual

REFILL CAPACITIES
Component Capacity
Cooling system127.5 quarts (26.0L)
Engine oil215.0 quarts (14.2L)
Fuel tank (F-250/350/450/550) Refer to yourOwner’s
Guide
Fuel tank (Excursion) 44.0 gallons (166.6L)
Fuel tank (E-Series) Refer to yourOwner’s
Guide
Radiator cap 16 psi (110 kPa)
Manual transmission
35.8 quarts (5.5L)
Automatic transmission Refer to yourOwner’s
Guide
1Includes heater and 5.0 quarts (4.7L) in coolant recovery.
2Includes 1 quart (1.0L) in engine oil filter.
3Use Motorcraft MERCON
ATF, Motorcraft part number XT-2–QDX,
meeting Ford specification MERCON
.
BULB SPECIFICATIONS
Lamp descriptionNumber of bulbs
requiredTrade number
Wait to Start Light 1 194
Water-in-Fuel Light 1 194
Engine Temp. Light 1 194
Maintenance and Specifications
48

LUBRICANT SPECIFICATIONS
ItemFord Part
NameFord Part
NumberFord
Specification
Engine OilMotorcraft
Motor Oil 15W40
Super Duty,
10W30 Super
Duty
1
XO-15W40-QSD,
XO-10W30-QSDWSS-M2C171-D,
CI-4/SL, DHD-1
Engine coolant
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7-A (U.S.,
except CA and
OR), VC-7-B
(CA and OR
only)WSS-M97B51–A1
Manual
TransmissionMotorcraft
MERCON
AT FXT-2–QDX MERCON

Automatic
transmissionRefer to Owner Guide
1Refer to the engine oil specification chart located underEngine oil
specificationsin theMaintenance and Specificationssection of this
supplement.
Maintenance and Specifications
49

Date:
Odometer reading:
R.O.#Dealer’s Stamp:
97,500 miles (157,000 km)
•Change engine oil and replace oil filter
•Change rear wheel drive (RWD) axle fluid - DANA axlesnotusing
synthetic fluid only
•Change rear axle lubricant (E-450, F-450 and F-550 equipped with
DANA axles only)
•Perform multi-point inspection (recommended)
•Inspect tires for wear. Rotation recommended for optimal tire life.
•Inspect air filter restriction gauge, replace filter as required
•Inspect accessory drive belt(s)
Date:
Odometer reading:
R.O.#Dealer’s Stamp:
105,000 miles (170,000 km)
•Change engine oil and replace oil filter
•Replace engine- and frame-mounted fuel filters
•Change engine coolant (see Motorcraft Premium Gold Coolant Change
Record)
•Perform multi-point inspection (recommended)
•Inspect tires for wear and rotate
•Inspect air filter restriction gauge, replace filter as required
•Inspect and lubricate steering linkage, ball joints, suspension,
driveshaft and u-joints.
•Inspect engine cooling system and hoses
•Inspect brake pads, shoes, rotors, drums, brake lines and hoses and
parking brake system.
General Owner’s Information
60

•Check wheels for end play and noise
•Inspect and lubricate 4x4 front axle u-joints
Date:
Odometer reading:
R.O.#Dealer’s Stamp:
142,500 miles (229,000 km)
•Change engine oil and replace oil filter
•Perform multi-point inspection (recommended)
•Inspect tires for wear. Rotation recommended for optimal tire life.
•Inspect air filter restriction gauge, replace filter as required
Date:
Odometer reading:
R.O.#Dealer’s Stamp:
150,000 miles (241,000 km)
•Change engine oil and replace oil filter
•Replace engine- and frame-mounted fuel filters
•Replace accessory drive belt(s)
•Change Premium Gold coolant (see Motorcraft Premium Gold Coolant
Change Record)
•Change automatic transmission fluid and external filter element
•Change rear wheel drive (RWD) axle fluid - DANA axlesnotusing
synthetic fluid only
•Change front axle lubricant (4x4 only)
•Change transfer case fluid (see Special Operating Conditions)
•Replace 4x2 front wheel bearings, adjust wheel bearings and replace
grease seals (if non-sealed bearings)
•Perform multi-point inspection (recommended)
•Inspect tires for wear and rotate
General Owner’s Information
63