maintenance FORD SUPER DUTY 2005 1.G Manual PDF

F–350 Crew Cab
DimensionBody style
Crew Cab
Chassis Cab -
inches (mm)Crew Cab,
Short box -
inches (mm)Crew Cab,
Long box -
inches (mm)
(1) Overall
height75.9 (1929)
a/
76.4 (1941)b/
79.8 (2026)c/
80.2 (2038)d
77.0 (1955)a/
78.1 (1983)b/
77.1 (1958)c/
80.0 (2033)d
77.3 (1964)a/
77.8 (1976)b/
77.0 (1957)c/
80.0 (2031)d
(2a) Track -
Front68.7 (1746) 68.3 (1736) 68.3 (1736)
(2b) Track -
Rear68.1 (1729)
a,c/
74.0 (1803)b,d68.1 (1729)a,c/
74.0 (1880)b,d68.1 (1729)a,c/
74.0 (1880)b,d
(3) Overall
width79.9 (2031)a,c/
93.7 (2380)b/
94.7 (2405)d
79.9 (2031)a,c
95.5 (2426)b,d79.9 (2031)a,c
95.5 (2426)b,d
(4) Wheelbase 176.2 (4475) 156.2 (3967 172.4 (4379)
(5) Overall
length261.6 (6644) 246.2 (6254) 262.4 (6666)
a4x2 Single Rear Wheel (SRW)b4x2 Dual Rear Wheel (DRW)c4x4 Single Rear Wheel (SRW)d4x4 Dual Rear Wheel (DRW)
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F–450
Dimension Body style
Regular
Cab
Chassis 4x2
– inches
(mm)Regular
Cab
Chassis 4x4
– inches
(mm)SuperCab
Chassis
4x2/4x4 –
inches
(mm)Crew Cab
Chassis
4x2/4x4 –
inches
(mm)
(1) Overall
height80.6 (2048)
a
80.5
(2044)b,c
80.2 (2038)d
80.7 (2051)a
80.5 (2044)b
80.0
(2033)c,d
80.5 (2045) 80.8 (2053) -
4x2
80.9 (2056) -
4x4
(2) Track -
Front / Rear68.7 (1746) /
74.0 (1880)68.7 (1746) /
74.0 (1880)68.7 (1746) /
74.3 (1889)68.7 (1746) /
74.0 (1880)
(3) Overall
width93.6 (2377) 93.6 (2377) 93.6 (2377) 93.6 (2377)
(4)
Wheelbase140.8 (3576)
164.8 (4186)
188.8 (4795)
200.8 (5100)140.8 (3576)
164.8 (4186)
188.8 (4795)
200.8 (5100)161.8 (4110) 176.2 (4475)
200.2 (5085)
(5) Overall
length226.1
(5744)
a
250.2
(6353)b
274.2
(6964)c
286.1
(7268)d
226.1
(5744)a
250.2
(6353)b
274.2
(6964)c
286.1
(7268)d
247.2 (6278) 261.6
(6644)e
285.6
(7254)f
a
140.8” (3576 mm) wheel baseb164.8” (4186 mm) wheel basec188.8” (4795 mm) wheel based200.8” (5100 mm) wheel basee176.2” (4475 mm) wheel basef200.2” (5085 mm) wheel base
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F–550
Dimension Body style
Regular
Cab
Chassis
Cab 4x2 –
inches
(mm)Regular
Cab
Chassis
Cab 4x4 –
inches
(mm)Crew Cab
Chassis
Cab 4x2 –
inches
(mm)Crew Cab
Chassis
Cab 4x4 –
inches
(mm)
(1) Overall
height81.7 (2076)
a
81.4
(2068)b,c
81.1 (2059)d
81.7 (2075)a
81.2 (2063)b
81.1 (2059)c
80.7 (2049)d
81.4 (2067) 81.3 (2066)
(2) Track -
Front / Rear68.7 (1746) /
74.0 (1880)68.7 (1746) /
74.0 (1880)68.7 (1746) /
74.0 (1880)68.7 (1746) /
74.0 (1880)
(3) Overall
width93.6 (2377) 93.6 (2377) 93.6 (2377) 93.6 (2377)
(4)
Wheelbase140.8 (3576)
164.8 (4186)
188.8 (4795)
200.8 (5100)140.8 (3576)
164.8 (4186)
188.8 (4795)
200.8 (5100)176.2 (4475)
200.2 (5085)176.2 (4475)
200.2 (5085)
(5) Overall
length226.1
(5744)
a
250.2
(6353)b
274.2
(6964)c
286.1
(7268)d
226.1
(5744)a
250.2
(6353)b
274.2
(6964)c
286.1
(7268)d
261.6
(6644)e
285.6
(7254)f
261.6
(6644)e
285.6
(7254)f
a
140.8” (3576 mm) wheel baseb164.8” (4186 mm) wheel basec188.8” (4795 mm) wheel based200.8” (5100 mm) wheel basee176.2” (4475 mm) wheel basef200.2” (5085 mm) wheel base
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2
3
1
5
4
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IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety
Administration Regulations require
that a Certification label be affixed
to a vehicle and prescribe where the
Certification label may be located.
The Certification label is located on
the structure by the trailing edge of
the driver’s door or the edge of the
driver’s door.
Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
XXXXXXXXXXXXXXXXX
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1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
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A
Accessory delay ..........................60
Air bag supplemental
restraint system ................108–109
and child safety seats ............110
description ..............................109
disposal ....................................112
driver air bag ..........................111
indicator light .........................112
operation .................................111
passenger air bag ...................111
passenger deactivation
switch ......................................113
Air cleaner filter ...............278, 280
Air conditioning ..........................37
Ambulance packages ....................8
Antifreeze (see
Engine coolant) ........................255
Anti-lock brake system
(see Brakes) ..............................181
Audio system
(see Radio) ................20, 22, 25, 28
Automatic transmission ............184
driving an automatic
overdrive .................................186
fluid, adding ............................273
fluid, checking ........................273
fluid, refill capacities ..............281
fluid, specification ..................287
Auxiliary power point .................58
Axle
lubricant specifications ..283, 287
refill capacities ........................281
traction lok ..............................183
B
Battery .......................................253acid, treating emergencies .....253
jumping a disabled battery ....221
maintenance-free ....................253
replacement, specifications ...280
servicing ..................................253
BeltMinder .................................104
Brakes ........................................181
anti-lock ...................................181
anti-lock brake system
(ABS) warning light ...............181
fluid, checking and adding ....272
fluid, refill capacities ..............281
fluid, specifications .........283, 287
lubricant specifications ..283, 287
parking ....................................182
shift interlock ..........................184
Break-in period .............................5
Bulbs ............................................47
C
Capacities for refilling fluids ....281
Cassette tape player .......20, 22, 25
Cell phone use ............................67
Certification Label ....................294
Child safety restraints ..............118
child safety belts ....................118
Child safety seats ......................120
attaching with tether straps ..124
in front seat ............................122
in rear seat ..............................122
Cleaning your vehicle
engine compartment ..............239
instrument panel ....................241
interior .....................................241
interior trim ............................241
plastic parts ............................240
safety belts ..............................241
washing ....................................238
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Index
Index
299

filter, specifications ........252, 280
recommendations ...................252
refill capacities ........................281
specifications ..................283, 287
Exhaust fumes ..........................180
F
Fail safe cooling ........................260
Fluid capacities .........................281
Foglamps .....................................41
Four-Wheel Drive vehicles .......193
description ..............................197
driving off road .......................199
electronic shift ................193, 197
indicator light .........................194
lever operated shift ................195
manual locking hubs ..............193
preparing to drive your
vehicle .....................................184
Fuel ............................................261
calculating fuel economy .72, 265
cap ...........................................263
capacity ...................................281
choosing the right fuel ...........264
comparisons with EPA fuel
economy estimates .................268
detergent in fuel .....................265
filling your vehicle
with fuel ..................261, 263, 266
filter, specifications ........265, 280
fuel pump shut-off switch .....213
improving fuel economy ........265
octane rating ...................264, 287
quality ......................................264
running out of fuel .................265
safety information relating to
automotive fuels .....................261
Fuel pump shut-off switch .......213
Fuses ..................................213–214G
Gas cap (see Fuel cap) ............263
Gas mileage (see Fuel
economy) ...................................265
Gauges .........................................16
transmission fluid
temperature gauge ...................20
H
Hazard flashers .........................212
Head restraints ...........................90
Headlamps ...................................40
aiming ..................................42, 44
autolamp system .......................40
daytime running lights .............41
flash to pass ..............................42
high beam .................................41
replacing bulbs ...................48–51
turning on and off ....................40
Heating
heating and air conditioning
system ...........................34–35, 37
Hood ..........................................246
I
Ignition ...............................175, 287
Infant seats
(see Safety seats) .....................120
Inspection/maintenance
(I/M) testing ..............................270
Instrument panel
cleaning ...................................241
cluster ........................................12
lighting up panel and
interior .......................................42
J
Jump-starting your vehicle ......221
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Relays ........................................213
Remote entry system .................82
illuminated entry ......................85
locking/unlocking doors ...........80
Reverse sensing system ...........191
Roadside assistance ..................211
S
Safety Belt Maintenance ..........108
Safety belts (see
Safety restraints) ................97–101
Safety defects, reporting ..........237
Safety restraints ..................97–101
belt minder .............................104
extension assembly ................107
for adults ...........................98–101
for children .....................117–118
lap belt ....................................102
safety belt maintenance .........108
warning light and
chime ...............................103–104
Safety seats for children ..........120
Seat belts (see
Safety restraints) ........................97
Seats ............................................90
child safety seats ....................120
cleaning ...................................242
Servicing your vehicle ..............245
Snowplowing .................8, 208–210
Spark plugs,
specifications .....................280, 287
Special notice ................................9
ambulance conversions ..............8
diesel-powered vehicles .............8
four-wheel drive vehicles .......210
utility-type vehicles ....................8Specification chart,
lubricants ...........................283, 287
Speed control ..............................63
Starting your vehicle .......175–176,
179
jump starting ..........................221
Steering wheel
controls ......................................66
tilting .........................................56
T
Tailgate ..................................78–79
Tilt steering wheel ......................56
Tires ...................................131–132
alignment ................................156
care ..........................................155
changing ..................................141
checking the pressure ............134
inspecting and inflating .........133
label .........................................154
replacing ..................................137
rotating ....................................157
safety practices .......................156
sidewall information ...............149
snow tires and chains ............160
spare tire .........................137–138
terminology .............................132
tire grades ...............................132
treadwear ........................131, 155
Towing .......................................165
trailer towing ..........................165
wrecker ....................................227
Traction-lok rear axle ...............183
Transfer case
fluid checking .........................277
Transmission
automatic operation .........56, 184
brake-shift interlock (BSI) ....184
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Index
303