clutch FORD SUPER DUTY 2005 1.G Owners Manual

Reducing speed while using speed control
There are two ways to reduce a set
speed:
•Press and hold the COAST
control until you get to the
desired speed, then release the
control. You can also use the
COAST control to operate the
Tap-Down function. Press and
release this control to decrease the vehicle set speed in small amounts
by 1 mph (1.6 km/h).
•Depress the brake pedal until the
desired vehicle speed is reached,
press the SET ACCEL control.
Turning off speed control
There are two ways to turn off the speed control:
•Depress the brake pedal or the clutch pedal (if equipped). This will
not erase your vehicle’s previously set speed.
•Press the speed control OFF
control.
Note:When you turn off the speed
control or the ignition, your speed
control set speed memory is erased.
Indicator light (if equipped)
This light comes on when either the
SET ACCEL or RES controls are
pressed. The vehicle speed must be
at or above 48 km/h (30 mph). It
turns off when the speed control
OFF control is pressed, the brake or
clutch is applied, or the ignition is turned to the OFF position.
RES
SET
ACCEL
COAST
RES
SET
ACCEL
COAST
ON
OFF
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Driver Controls
65

If starting a vehicle with an automatic transmission:
1. Make sure the parking brake is
set.
2. Make sure the gearshift is in P
(Park).
If starting a vehicle with a manual
transmission:
1. Make sure the parking brake is
set.
2. Push the clutch pedal to the floor.
HO
O
D
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3 (Third)
Transmission operates up to third gear only.
Used for improved traction on slippery roads. Selecting 3 (Third)
provides engine braking.
2 (Second)
Use 2 (Second) to start-up on slippery roads or to provide additional
engine braking on downgrades.
1 (First)
•Provides maximum engine braking.
•Allows upshifts by moving gearshift lever.
•The transmission will not downshift into 1 (First) at high speeds; it
will downshift to a lower gear and then shift into 1 (First) when the
vehicle reaches slower speeds.
Forced downshifts
•Allowed in
(Overdrive) or Drive.
•Depress the accelerator to the floor.
•Allows transmission to select an appropriate gear.
If your vehicle gets stuck in mud or snow
If your vehicle gets stuck in mud or snow, it may be rocked out by
shifting between forward and reverse gears, stopping between shifts in a
steady pattern. Press lightly on the accelerator in each gear.
Do not rock the vehicle if the engine is not at normal operating
temperature or damage to the transmission may occur.
Do not rock the vehicle for more than a minute or damage to the
transmission and tires may occur, or the engine may overheat.
MANUAL TRANSMISSION OPERATION (IF EQUIPPED)
Using the clutch
The manual transmission has a starter interlock that prevents cranking
the engine unless the clutch pedal is fully depressed.
1
24 R
L3D
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To start the vehicle:
1. Make sure the parking brake is fully set.
2. Press the clutch pedal to the floor, then put the gearshift lever in the
neutral position.
3. Start the engine, then press the brake pedal and release the parking
brake.
4. Move the gearshift lever to 1st gear, then slowly release the clutch
pedal while slowly pressing on the accelerator.
During each shift, the clutch pedal must be fully depressed to the floor.
Failure to fully depress the clutch pedal to the floor may cause increased
shift efforts, prematurely wear transmission components or damage the
transmission. Make sure the floor mat is properly positioned so it doesn’t
interfere with the full extension of the clutch pedal.
Do not drive with your foot resting on the clutch pedal or use the clutch
pedal to hold your vehicle at a standstill while waiting on a hill. These
actions will reduce the life of the clutch.
Recommended shift speeds
Do not overspeed the engine when going downhill or steep grades. If
equipped, use the tachometer and do not allow engine speed to exceed
the redline area. Operating the engine beyond the recommended speeds
can cause severe engine damage.
Shift according to the following shift speed charts:
Upshifts when accelerating
(recommended for best fuel economy)
6-speed transmission
Shift from: Transfer case position
1(if equipped)
2H or 4H 4L
LO-1 5 mph (8 km/h) 2 mph (3 km/h)
1-2 15 mph (24 km/h) 6 mph (10 km/h)
2-3 22 mph (35 km/h) 9 mph (14 km/h)
3-4 30 mph (48 km/h) 12 mph (19 km/h)
4
-
D(Overdrive)40 mph (64 km/h) 15 mph (24 km/h)
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Shifting from 4H (4WD High) to 2H (2WD High)
Move the transfer case lever to 2H
(2WD High) at a stop or any
forward
speed up to 55 mph (88 km/h).
With the vehicle at complete stop,
disengage the locking hubs
(optional) by rotating the hub lock
control from LOCK to FREE.
•For proper operation, make
sure that the arrow and the indicator dot on the hub are
aligned, and that both hubs are set to FREE
Shifting from 4H (4WD High) to 4L (4WD Low)
1. Bring the vehicle to a complete stop.
2. Depress the brake.
3. Place the gearshift lever in N (Neutral) (automatic transmission) or
depress the clutch (manual transmission).
4. Move the transfer case shift lever
through N (Neutral) directly to 4L
(4WD Low).
5. If the transfer casewill not
engage into 4L (4WD Low), let the
vehicle creep at a speed above 1
mph (1.6 km/h), then repeat steps 1
through 4.
Shifting from 4L (4WD Low) to 4H (4WD High) or 2H (2WD High)
1. Bring the vehicle to a complete stop.
2. Depress the brake.
3. Place the gearshift lever in N (Neutral) (automatic transmission) or
depress the clutch (manual transmission).
2H
4H
4LN
2H
4H
4LN
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4H (4WD High)– For winter and off-road conditions. Sends power to
front and rear wheels.
4L (4WD Low)– For low-speed off-road applications that require extra
power such as steep grades, deep sand or pulling a boat out of the water.
Sends power to front and rear wheels.
Shifting from 2WD (2WD High) to 4x4 HIGH (4WD High)
Rotate the 4WD control to the 4x4
HIGH position at speeds up to 55 mph
(88 km/h).
•The electronic shift 4WD
system is designed to engage
4x4 HIGH (4WD High) when
the vehicle is moving. If
shifted to 4x4 HIGH (4WD
HIGH) while at complete stop,
4x4 may not engage and the
4x4 indicator may not
illuminate until the vehicle is driven above 5 mph (8 km/h).
•Do not shift into 4x4 HIGH with the rear wheels slipping.
Shifting from 4x4 HIGH (4WD High) to 2WD (2WD High)
Rotate the 4WD control to 2WD at
any forward speed. Disengagement
of the transfer case and front hubs
may be delayed due to torque bind
which is caused by driving on dry
hard surfaces or performing tight
turns while using the 4WD system.
•Yo udo notneed to operate the vehicle in R (Reverse) to disengage
your front hubs, but it will eliminate any torque bind and allow the
system to immediately disengage.
Shifting from 4x4 HIGH (4WD High) to 4x4 LOW (4WD Low)
1. Bring the vehicle to a complete stop.
2. Depress the brake.
3. Place the gearshift in N (Neutral) (automatic transmission) or depress
the clutch (manual transmission).
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4. Move the 4WD control to the 4x4
LOW position.
5. Hold the shift conditions until the
LOW RANGE indicator light
illuminates.
6. If the LOW RANGE indicator light
does notilluminate within 15
seconds, let the vehicle creep at a
speed above 1 mph (1.6 km/h), then
repeat steps 1 through 5 before
reporting any shift concerns to your dealer.
Shifting from 4x4 LOW (4WD Low) to 4x4 HIGH (4WD High) or 2WD
(2WD High)
1. Bring the vehicle to a complete stop.
2. Depress the brake.
3. Place the gearshift in N (Neutral) (automatic transmission) or depress
the clutch (manual transmission).
4. Move the 4WD control to the 4x4
HIGH (4WD High) or 2WD (2WD
High) position.
5. Hold the shift conditions until the
LOW RANGE indicator light shuts
off.
6. If the LOW RANGE indicator light
does notshut off within 15 seconds,
drive the vehicle above 5 mph (8 km/h),
then repeat steps 1 through 5 before
reporting any shift concerns to your dealer.
Driving off-road with truck and utility vehicles
4WD vehicles are specially equipped for driving on sand, snow, mud and
rough terrain and have operating characteristics that are somewhat
different from conventional vehicles, both on and off the road.
How your vehicle differs from other vehicles
Truck and utility vehicles can differ from some other vehicles. Your
vehicle may be higher to allow it to travel over rough terrain without
getting hung up or damaging underbody components.
The differences that make your vehicle so versatile also make it handle
differently than an ordinary passenger car.
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Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
12 2A** Brake pressure switch
13 15A** Daytime Running Lamps (DRL)
14 — Not used
15 15A** IDM logic (Diesel engine only)
16 — Not used
17 10A** A/C clutch
18 10A** IDM relay (Diesel engine only)
19 — Not used
20 10A** Trailer tow back-up lamps
21 — Not used
22 60A*** ABS (Coils)
23 60A*** ABS (Pump)
201
12ISO relay Trailer tow right turn signal/stop
lamp
202
12ISO relay Trailer tow left turn signal/stop
lamp
203
12ISO relay A/C clutch
204 — Not used
205
12ISO relay DRL #1
206
12ISO relay DRL #2
301 Full ISO relay DRL #3
302 Full ISO relay HFCM
303 Full ISO relay Blower
304 High-current
relayIDM (Diesel engine only)
* Cartdrige Fuse ** Mini Fuses *** Maxi fuse
JUMP STARTING YOUR VEHICLE
The gases around the battery can explode if exposed to flames,
sparks, or lit cigarettes. An explosion could result in injury or
vehicle damage.
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Roadside Emergencies
221

SERVICE RECOMMENDATIONS
To help you service your vehicle:
•We highlight do-it-yourself items in the engine compartment for easy
location.
•We provide a scheduled maintenance guide which makes tracking
routine service easy.
If your vehicle requires professional service, your dealership can provide
the necessary parts and service. Check yourWarranty Guide/Owner
Information Guideto find out which parts and services are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Motorcraft parts are designed and built to
provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
•Do not work on a hot engine.
•Make sure that nothing gets caught in moving parts.
•Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
•Keep all open flames and other burning (cigarettes) material away
from the battery and all fuel related parts.
Working with the engine off
•Automatic transmission:
1. Set the parking brake and shift to P (Park).
2. Turn off the engine and remove the key.
3. Block the wheels.
•Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in 1
(First).
2. Turn off the engine and remove the key.
3. Block the wheels.
Working with the engine on
•Automatic transmission:
1. Set the parking brake and shift to P (Park).
2. Block the wheels.
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Maintenance and Specifications
Maintenance and Specifications
245

•Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in N
(Neutral).
2. Block the wheels.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
OPENING THE HOOD
1. Inside the vehicle, pull the hood
release handle located under the
bottom left corner of the instrument
panel.
2. Go to the front of the vehicle and
release the auxiliary latch located
under the right center of the hood.
Slide the handle to release the
auxiliary latch.
3. Lift the hood until the lift
cylinders hold it open.
HOOD
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Maintenance and Specifications
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