automatic transmission FORD SUPER DUTY 2008 2.G Owner's Guide

Batteries normally produce explosive gases which can cause
personal injury. Therefore, do not allow flames, sparks or lighted
substances to come near the battery. When working near the battery,
always shield your face and protect your eyes. Always provide proper
ventilation.
When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compounds.Wash hands after handling.
For information on transmission operation after the battery has been
disconnected, refer toAutomatic transmission operationin the
Drivingchapter.
Because your vehicle’s engine is also electronically controlled by a
computer, some control conditions are maintained by power from the
battery. When the battery is disconnected or a new battery is installed,
the engine must relearn its idle and fuel trim strategy for optimum
driveability and performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park) (automatic transmission) or the neutral
position (manual transmission), turn off all accessories and start the
engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
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Carefully read cautionary information on product label. For
MEDICAL EMERGENCY INFORMATION, contact a physician or
Poison Control Center immediately; on Ford-Motorcraft products call:
1-800-959-3673 (FORD). Failure to follow these instructions may result
in personal injury.
During normal operation, the fluid level in the clutch reservoir should
remain constant or rise slightly. If the fluid level drops, refill the fluid
level to the step in the reservoir.
1. Clean the reservoir cap before
removal to prevent dirt and water
from entering the reservoir.
2. Remove cap and rubber
diaphragm from reservoir.
3. Add fluid until the level reaches
the step in the reservoir.
4. Reinstall rubber diaphragm and
cap onto reservoir.
TRANSMISSION FLUID
Checking automatic transmission fluid (if equipped)
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, i.e., if the transmission slips or
shifts slowly or if you notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 20 miles [30 km]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about 30
minutes to allow fluid to cool before checking.
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
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Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick handle and also in the
Maintenance Product Specifications and Capacitiessection in this
chapter.
Use of a non-approved automatic transmission fluid may cause
internal transmission component damage.
If necessary, add fluid in 1/2 pint (250 ml) increments through the filler
tube until the level is correct.
If an overfill occurs, excess fluid
should be removed by a qualified
technician.
An overfill condition of
transmission fluid may cause shift and/or engagement concerns
and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
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Automatic transmission fluid filter (if equipped)
The TorqShift automatic
transmission may be equipped with
a serviceable external fluid filter
mounted under the transmission bell
housing as shown in the illustration.
TorqShift-equipped vehicles which do not have the externally mounted
filter will have the transmission fluid filter located inside the transmission
bottom pan. Refer to thescheduled maintenance informationfor
service intervals for automatic transmission fluid and each transmission
filter type. See your authorized dealer for replacement.
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5. Return air filter cover to original
position making sure the four tabs
are engaged and secure the three
clamps. Tighten clamp on air tube
and reconnect sensor.
MOTORCRAFT PART NUMBERS
Component 5.4L V8/6.8L V10 engines
Air filter element FA-1883
Fuel filter FG-1011
Oil filter FL-820-S
PCV valve
1
Battery (Standard) BXT-65-650
Battery (Optional) BXT-65-750
Spark plugs-platinum
2
Remote Automatic Transmission Filter3, 4
1
The PCV valve is a critical emission component. It is one of the items
listed in thescheduled maintenance informationand is essential to
the life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to the
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2For spark plug replacement, see your authorized dealer. Refer to the
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
2008 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
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Maintenance and Specifications
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Item Capacity Ford part nameFord part number /
Ford specification
Hinges, latches, striker
plates, fuel filler door
hinge and seat tracks— Multi-Purpose GreaseXG–4 or XL-5 /
ESB-M1C93–B
Lock cylinders —Motorcraft Penetrating
and Lock LubricantXL-1 / None
Transmission / parking
brake linkages and
pivots, brake and clutch
pedal shaft (if
equipped)—Motorcraft Premium
Long-Life GreaseXG-1-C or XG-1-K /
WSD-M1C227-A
Power steering fluidKeep fluid level
between MIN and
MAX on reservoirMERCON
V Automatic
Transmission FluidXT-5-QMC / MERCON

V
Transfer case fluid 2.0 quarts (1.9L)Motorcraft Transfer Case
FluidXL-12 / —
Manual transmission
fluid5.8 quarts (5.5L)
4
Motorcraft Full Synthetic
Manual Transmission
FluidXT-M5-QM /
WSS-M2C200
Automatic transmission
fluid
3
17.5 quarts
(16.6L)
5(includes
remote filter
element change)Motorcraft MERCON
SP
AT FXT-6–QSP/MERCON
SP
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Owners Guide (post-2002-fmt)
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Item Capacity Ford part nameFord part number /
Ford specification
Windshield washer fluid 3.5 quarts (3.3L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32–A /
WSB-M8B16–A2
1Add 8 oz. (236 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford Specification
EST-M2C118–A for complete refill of limited slip Ford axles. Ford design rear axles contain a
synthetic lubricant that does not require changing unless the axle has been submerged in water.2Add the coolant type originally equipped in your vehicle.3Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are
indicated on the dipstick blade or the dipstick handle. Check the container to verify the fluid being
added is of the correct type. Refer to yourscheduled maintenance informationto determine the
correct service interval.
Automatic transmissions that require MERCON
SP should only use MERCON
SP fluid.
Use of a dual usage fluid in an automatic transmission requiring MERCON
SP may cause
transmission damage. Use of any fluid other than the recommended fluid may cause
transmission damage.4Service refill capacity is determined by filling the transmission to the bottom of the filler hole with
the vehicle on a level surface. The 6–speed manual transmission is equipped with an in-tank cooler.
Verify the fluid level after operating vehicle to ensure correct fluid level.5Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range.6Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.
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1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION/TRANSAXLE CODE DESIGNATIONS
You can find a transmission/transaxle code on the vehicle Safety
Compliance Certification Label. The following table tells you which
transmission or transaxle each code represents.
Code Description
5 Six-speed manual, Dana (ZF S6–650)
7 Six-speed manual, Dana (ZF M6HD-W)
T Five-speed automatic, TorqShift (gas engines)
B Five-speed automatic, TorqShift (diesel engine)
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A
Accessory delay ..........................99
Air cleaner filter ...............348–350
Air conditioning ..........................75
Airbag supplemental restraint
system ................................171–172
and child safety seats ............173
description ..............................172
disposal ....................................175
driver airbag ............................174
indicator light .........................175
operation .................................174
passenger airbag .....................174
passenger deactivation
switch ......................................176
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................324
Anti-lock brake system
(see Brakes) ..............................235
Anti-theft system ......................148
arming the system ..................149
Audio system
(see Radio) ......................22, 24, 30
Automatic transmission ............240
driving an automatic
overdrive .................................241
fluid, adding ............................343
fluid, checking ........................343
fluid, refill capacities ..............352
Auxiliary Input Jack ...................36
Auxiliary power point .................96
Axle
refill capacities ........................352
traction lok ..............................239
B
Battery .......................................322acid, treating emergencies .....322
jumping a disabled battery ....290
maintenance-free ....................322
replacement, specifications ...350
servicing ..................................322
Belt-Minder
.............................167
Brakes ........................................235
anti-lock ...................................235
anti-lock brake system (ABS)
warning light ...........................235
fluid, checking and adding ....342
fluid, refill capacities ..............352
parking ....................................236
shift interlock ..........................240
trailer .......................................223
Break-in period .............................5
Bulbs ............................................85
C
Capacities for refilling fluids ....352
Cassette tape player ...................22
Cell phone use ..............................7
Child safety restraints ..............181
child safety belts ....................181
Child safety seats ......................184
attaching with tether straps ..188
in front seat ............................185
in rear seat ..............................185
Cleaning your vehicle
engine compartment ..............307
instrument panel ....................309
interior .....................................310
plastic parts ............................309
safety belts ..............................310
washing ....................................306
waxing .....................................306
wheels ......................................307
wiper blades ............................309
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Owners Guide (post-2002-fmt)
USA(fus)
Index
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Climate control (see Air
conditioning or Heating) ............75
Clock adjust
6-CD in dash .............................31
AM/FM/CD .................................25
Clutch
fluid ..........................................342
operation while driving ..........244
recommended shift speeds ....244
Compass, electronic
set zone adjustment
...............127
Console
......................................116
overhead
....................................96
Controls
power seat
...............................154
steering column
......................107
Coolant
checking and adding
..............324
refill capacities
................327, 352
Cruise control
(see Speed control)
..................104
Customer Assistance
................265
Ford accessories for your
vehicle
.....................................313
Ford Extended Service
Plan
..........................................302
Getting assistance outside the
U.S. and Canada
.....................303
Getting roadside assistance
...265
Getting the service you
need
.........................................298
Ordering additional owner’s
literature
.................................304
Utilizing the
Mediation/Arbitration
Program
...................................302D
Daytime running lamps
(see Lamps) ................................81
Dipstick
automatic transmission
fluid ..........................................343
engine oil .................................319
Driveline universal joint and
slip yoke ....................................348
Driving under special
conditions ..................243, 256, 259
sand .........................................258
snow and ice ...........................260
through water .................258, 262
DVD system .................................43
E
Electronic message
center .................................116, 122
Emergencies, roadside
jump-starting ..........................290
Emergency Flashers .................267
Emission control system ..........338
Engine ........................................356
cleaning ...................................307
coolant .....................................324
diesel ...........................................8
fail-safe cooling .......................328
idle speed control ...................322
refill capacities ........................352
service points ..................316–317
starting after a collision .........267
Engine block heater .................234
Engine oil ..................................319
checking and adding ..............319
dipstick ....................................319
filter, specifications ........321, 350
2008 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Index
362