tow FORD SUPER DUTY 2008 2.G Service Manual

TBC determines a malfunction in the trailer connection, TBC system, or
in the trailer. These messages are listed below:
TRAILER DISCONNECTED (if equipped with message center) or
CHECK TRAILER (if equipped with mini message center):This
message is displayed when a trailer connection was determined and then
a disconnection, either intentionally or unintentionally, has been sensed
during a given ignition cycle. It is also displayed if a trailer fault occurs
causing the trailer to appear disconnected. This message is also
displayed during manual activation without a trailer connected.
TBC FAULT:This message is displayed in response to faults sensed by
the TBC. In the event this message is seen, please take your vehicle to
an authorized dealer for diagnosis and repair. The TBC may still function,
but performance may be degraded.
WIRING FAULT ON TRAILER:The TBC is capable of determining
certain faults in the vehicle wiring and trailer wiring/brake system. These
faults do not mean there is anything wrong with the TBC. This message
is displayed when one of the following faults has occurred:
•Short circuit on the electric brake output wire:If the TRAILER
FAULT message is displayed with no trailer connected, the problem is
with the vehicle wiring from the TBC to the 7–pin connector in the
bumper. If the message is only displayed with a trailer connected, the
problem is related to the trailer wiring; consult your trailer dealer for
assistance. This can be a short to ground (i.e., chaffed wire) or a short
to voltage (i.e., pulled pin on trailer emergency break-away battery) or
trailer brakes drawing too much current.
Note:Your TBC can be diagnosed by your authorized dealer to
determine exactly which trailer fault has occurred; however, if the fault
is with the trailer this diagnosis isnotcovered under your Ford
warranty.
Points to Remember:
•Remember to adjust gain setting before using the TBC for the first
time.
•Readjust GAIN setting on the TBC (according to procedure above)
whenever road, weather and trailer or vehicle loading conditions
change from those that existed when the gain was initially set.
•The sliding lever on the TBC should be used only for manual
activation of trailer brakes to assist with proper adjustment of the
GAIN. Misuse, such as application during trailer sway, could cause
instability of trailer and/or tow vehicle.
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•Avoid towing in adverse weather conditions. The TBC does not
provide anti-lock control of the trailer wheels. Trailer wheels can
lock-up on slippery surfaces, resulting in reduced stability of trailer
and tow vehicle.
•The TBC interacts with the brake system of the vehicle, including
ABS, in order to reduce the likelihood of trailer wheel lockup.
Therefore, if these systems are not functioning properly the TBC may
not function at full performance.
•When the vehicle is turned off, the TBC Output is disabled and the
display is shut down. Reactivation of the ignition from 3 (OFF) to 4
(ON) will awaken the TBC module.
•The TBC is only a factory or dealer installed item. Ford is not
responsible for warranty or performance of the TBC due to misuse or
customer installation.
•Do not attempt removal of the TBC without consulting the
Workshop Manual.Damage to the unit may result.
Trailer lamps
Trailer lamps are required on most towed vehicles. Make sure all running
lights, brake lights, turn signals and hazard lights are working. See your
authorized dealer or trailer rental agency for proper instructions and
equipment for hooking up trailer lamps.
Using a step bumper (if equipped)
The rear bumper is equipped with an integral hitch and only requires a
ball with a one inch (25.4 mm) shank diameter. The bumper has a
5,000 lb. (2,270 kg) trailer weight and 500 lb. (227 kg) tongue weight
capacity.
If it is necessary to relocate the trailer hitch ball position, a
frame-mounted trailer hitch must be installed.
Driving while you tow
When towing a trailer:
•Do not drive faster than 70 mph (112 km/h) during the first 500 miles
(800 km) of trailer towing and don’t make full-throttle starts.
•Turn off the speed control. The speed control may shut off
automatically when you are towing on long, steep grades.
•Consult your local motor vehicle speed regulations for towing a trailer.
•To eliminate excessive transmission shifting, activate the Tow/Haul
feature. This will also assist in transmission cooling. (For additional
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information, refer to theUnderstanding the shift positions of the
5–speed automatic transmissionsection in theDrivingchapter.
•Anticipate stops and brake gradually.
•Do not exceed the GCWR rating or transmission damage may occur.
•Your vehicle may be equipped with a temporary or conventional spare
tire. If the spare tire is different in size (diameter and/or width), tread
type (All-Season or All-Terrain) or is from a different manufacturer
other than the road tires on your vehicle, your spare tire is considered
“temporary”. Consult information on the spare Tire Label or Safety
Compliance Certification Label for limitations when using.
Servicing after towing
If you tow a trailer for long distances, your vehicle will require more
frequent service intervals. Refer to yourscheduled maintenance
informationfor more information.
Trailer towing safety tips
General
•Ensure that the trailer, safety chains and 7–pin electrical connectors
are securely fastened.
•Make sure the truck receiver, draw bar, and coupler are properly
connected and adjusted.
•Check rear view and side mirrors for proper visibility especially when
towing trailer wider than the truck.
•When towing, operate the vehicle at lower speeds than you would
when not towing a trailer. The likelihood of trailer sway is greater at
higher speeds.
•If you will be towing a trailer frequently in hot weather, hilly
conditions, at GCWR, or any combination of these factors, consider
refilling your rear axle with synthetic gear lubricant if not already so
equipped. Refer toMaintenance Product Specifications and
Capacitiesin theMaintenance and Specificationschapter for the
proper axle lubricant. Remember that regardless of the rear axle
lubricant used, do not tow a trailer for the first 500 miles (800 km) of
a new vehicle, and that the first 500 miles of towing be done at no
faster than 70 mph (112 km/h) with no full-throttle starts.
•When turning make wide turns to allow trailer tires to properly clear
any obstacles.
•Be prepared for trailer sway due to buffeting when larger vehicles
pass in either direction.
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Loading
•Keep the center-of-gravity low for best handling.
•Trailer loads should be evenly distributed front to back and left to
right.
•The load distribution within the trailer should be such that 10%–15%
of the trailer weight is on the hitch. (15%–25% for fifth-wheel or
gooseneck towing.)
•Never exceed truck, trailer, receiver, ball, tongue, tire or coupler
loading recommendations.
Braking
•The trailer brakes must be inspected and serviced at intervals
specified by the manufacturer. This includes the shoes, drum and
trailer brake magnets.
•Electric brakes also require periodic adjustment to keep the shoes
properly spaced. If the brakes get hot when driving or if they will not
hold, chances are that they need adjustment.
•Anticipate the need to stop; allow much more distance and time to
stop than normal.
•Do not apply the trailer brakes for extended periods of time as they
can overheat and lose effectiveness.
Backing up
•Practice backing up, particularly if you are a novice. Turn the steering
wheel to the right to move the trailer’s rear end to the right.
•Sharp steering movements may cause the trailer to jackknife or go out
of control.
Tires
•All trailer tires should be of the same size, and construction.
•Select tires that meet the trailer loading requirements.
•Always check tow vehicle and trailer tire pressure before towing.
Launching or retrieving a boat
When backing down a ramp during boat launching or retrieval,
•Do not allow the static water level to rise above the bottom edge of
the rear bumper.
•Do not allow waves to break higher than 6 inches (15 cm) above the
bottom edge of the rear bumper.
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•Disconnect the trailer tow electrical connector to prevent blown fuses
caused by water entering into your trailer’s electrical wiring.
Exceeding these limits may allow water to enter critical vehicle
components, adversely affecting driveability, emissions and reliability.
Replace front and rear axle lubricants any time the axles have been
submerged in water. Axle lubricant quantities are not to be checked
unless a leak is suspected.
RECREATIONAL TOWING
An example of recreational towing is towing your vehicle behind a
motorhome. The following recreational towing guidelines are designed to
ensure that your transmission is not damaged.
Transmission Drivetrain
configurationRequirements for neutral
towing
Manual 4x2 Remove driveshaft
1
Automatic
Manual 4x4 with
manual-shift
transfer caseTransmission in Neutral;
Transfer case in N
(Neutral); Hublocks set to
FREE
2Automatic
Manual 4x4 with
electronic-shift
transfer caseTransmission in neutral;
Remove rear driveshaft;
Transfer case set to 2WD
4;
Hublocks set to AUTO2, 3Automatic
1Ford recommends the driveshaft be removed/installed only by a
qualified technician. See your local authorized dealer for driveshaft
removal/installation.Improper removal/installation of the driveshaft
can cause transmission fluid loss, damage to the driveshaft and
internal transmission components.
2Always make sure that both hub locks are set to the same position.
3To ensure the automatic hub locks are unlocked, cycle the hub lock dial
from AUTO to LOCK and back to AUTO.
4To ensure the transfer case is in 2WD, turn the ignition key on, then
shift to 2WD. The 4x4 HIGH light or 4x4 LOW light should not be
illuminated in the instrument cluster; if either one is illuminated, the
transfer case is not in 2WD.
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AUTOMATIC TRANSMISSION OPERATION (IF EQUIPPED)
Brake-shift interlock
This vehicle is equipped with a brake-shift interlock feature that prevents
the gearshift lever from being moved from P (Park) when the ignition is
in the 3 (ON) position and the brake pedal is not depressed.
If you cannot move the gearshift lever out of the P (Park) position with
the ignition in the 3 (ON) position and the brake pedal depressed:
1. Apply the parking brake. Turn the
ignition key to 1 (OFF/LOCK), then
remove the key. Locate the access
cover plate for the brake-shift
interlock override. It is located on
top of the steering column shroud.
2. Apply the brake. Use a tool (or a
small screwdriver) to pry out the
access cover. Insert the tool into the
access hole and slide the white
override button towards the left.
Move the gear shift lever into N
(Neutral) while holding the white
override disc towards the left.
When the key is in the ignition and in the OFF position, the
automatic transmission shift lever can be moved from the P
(Park) position without the brake pedal depressed. To avoid unwanted
vehicle movement, always set the parking brake.
3. Start the vehicle.
If it is necessary to use the above procedure to move the gearshift lever,
it is possible that a fuse has blown or the vehicle’s brakelamps are not
operating properly. Refer toFuses and relaysin theRoadside
Emergencieschapter.
Do not drive your vehicle until you verify that the brakelamps
are working.
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Always set the parking brake fully and make sure the gearshift is
latched in P (Park). Turn the ignition to the LOCK position and
remove the key whenever you leave your vehicle.
R (Reverse)
With the gearshift lever in R (Reverse), the vehicle will move backward.
Always come to a complete stop before shifting into and out of R
(Reverse).
N (Neutral)
With the gearshift lever in N (Neutral), the vehicle can be started and is
free to roll. Hold the brake pedal down while in this position.
D (Overdrive) with Tow/Haul OFF
D (Overdrive) with Tow/Haul OFF is the normal driving position for the
best fuel economy. The overdrive function allows automatic upshifts and
downshifts through gears one through five.
D (Overdrive) with Tow/Haul ON
The Tow/Haul feature improves transmission operation when towing a
trailer or a heavy load. All transmission gear ranges are available when
using Tow/Haul.
To activate Tow/Haul, press the
button on the end of the gearshift
lever.
The TOW HAUL indicator light will
illuminate in the instrument cluster.
Tow/Haul delays upshifts to reduce frequency of transmission shifting.
Tow/Haul also provides engine braking in all forward gears when the
transmission is in the D (Overdrive) position; this engine braking will
slow the vehicle and assist the driver in controlling the vehicle when
descending a grade. Depending on driving conditions and load
conditions, the transmission may downshift, slow the vehicle and control
the vehicle speed when descending a hill, without the accelerator pedal
being pressed. The amount of downshift braking provided will vary based
upon the amount the brake pedal is depressed.
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To deactivate the Tow/Haul feature and return to normal driving mode,
press the button on the end of the gearshift lever. The TOW HAUL light
will no longer be illuminated.
When you shut-off and restart the engine, the transmission will
automatically return to normal D (Overdrive) mode (Tow/Haul OFF).
Do not use the Tow/Haul feature when driving in icy or slippery
conditions as the increased engine braking can cause the rear
wheels to slide and the vehicle to swing around with the possible loss
of vehicle control.
3 (Third)
Transmission starts and operates in third gear only.
Used for improved traction on slippery roads. Selecting 3 (Third)
provides engine braking.
2 (Second)
Use 2 (Second) to start-up on slippery roads or to provide additional
engine braking on downgrades.
1 (First)
•Provides maximum engine braking.
•Allows upshifts by moving gearshift lever.
•The transmission will not downshift into 1 (First) at high speeds; it
will downshift to a lower gear and then shift into 1 (First) when the
vehicle reaches slower speeds.
Forced downshifts
•Allowed in D (Overdrive) or D (Drive).
•Depress the accelerator to the floor.
•Allows transmission to select an appropriate gear.
If your vehicle gets stuck in mud or snow
If your vehicle gets stuck in mud or snow, it may be rocked out by
shifting between forward and reverse gears, stopping between shifts in a
steady pattern. Press lightly on the accelerator in each gear.
Do not rock the vehicle if the engine is not at normal operating
temperature or damage to the transmission may occur.
Do not rock the vehicle for more than a minute or damage to the
transmission and tires may occur, or the engine may overheat.
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•4x4 LOW– momentarily
illuminates when the ignition is
turned to the ON position.
Illuminates when 4L (4x4 Low) is
engaged.
Using a Manual Shift On Stop (MSOS) 4x4 system (if equipped)
Note: High shift efforts may be encountered when attempting to
shift into and out of 4x4 modes. It is recommended to allow the
vehicle to roll at a speed below 5 mph (8 km/h) when shifting.
Note:Some noise may be heard as the 4x4 system shifts or engages.
This is normal. In order to reduce engagement noise, it is recommended
that all shifts be performed at speeds below 5 mph (8 km/h).
2H (2WD)– For general on-road driving. Sends power to the rear
wheels only.
4H (4x4 High)– For winter and off-road conditions. Sends power to
front and rear wheels.This mode is not intended for use on dry
pavement.
N (Neutral)– Only used when towing the vehicle.
4L (4x4 Low)– For low-speed off-road applications that require extra
power such as steep grades, deep sand or pulling a boat out of the water.
Sends power to front and rear wheels.This mode is not intended for
use on dry pavement.
Shifting from 2H (2WD) to 4H (4x4 High)
Engage the locking hubs by rotating
the hub lock control from FREE to
LOCK, then move the transfer case
lever from 2H (2WD) to 4H (4x4
High) at a stop or a vehicle speed
below 5 mph (8 km/h).
•For proper operation, make
sure that both indicator
arrows on the hub are aligned,
and that both hubs are set to
LOCK.4x4
LOW
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3. Move the transfer case shift lever
through N (Neutral) directly to 4H
(4x4 High) or 2H (2WD).
4. If the transfer casewill not
engage into 4H (4x4 High) or 2H
(2WD), perform a shift with the
transmission in N (Neutral) (or
clutch pedal depressed) and the
vehicle rolling at a speed below 5 mph (8 km/h).
5. If shifting to 2H (2WD) with the vehicle at a complete stop, disengage
the locking hubs (optional) by rotating the hub lock control from LOCK
to FREE.
Using the N (Neutral) position
The transfer case neutral position overrides the transmission and
puts the vehicle in neutral regardless of transmission gearshift
lever position. The vehicle can move forward or backwards.
This position should only be used
when towing the vehicle.
Do not leave the vehicle unattended with the transfer case in the
N (Neutral) position. Always set the parking brake fully and turn
off the ignition when leaving the vehicle.
Using the Electronic Shift On the Fly (ESOF) 4x4 system
(if equipped)
Positions of the electronic shift system
Note:Some noise may be heard as the 4WD system shifts or engages.
This is normal.
2WD– For general on-road driving. Sends power to the rear wheels only.
4x4 HIGH– For winter and off-road conditions. Sends power to front
and rear wheels.This mode is not intended for use on dry
pavement.
2H
4H
4LN
2H
4H
4LN
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