automatic transmission fluid FORD SUPER DUTY 2010 2.G Diesel Supplement Manual

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
E-Series
1. Windshield washer fluid reservoir
2. Automatic transmission dipstick
3. Engine oil filler cap
4. Secondary fuel filter assembly (out of view)
5. Power steering fluid reservoir
6. Brake fluid reservoir
7. Engine coolant reservoir
8. Air filter assembly
9. Engine oil dipstick
10. Power distribution box
The Fuel Conditioner Module (FCM) is located on the driver-side of the
vehicle next to the transmission case.
Maintenance and Specifications
33
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F-Super Duty
1. Windshield washer fluid reservoir
2. Batteries
3. Air filter assembly, restriction gauge and auxiliary tube
4. Automatic transmission dipstick (if equipped)
5. Engine oil fill
6. Engine oil filter
7. Engine-mounted fuel filter assembly
8. Engine oil dipstick
9. Fuel coolant reservoir
10. Brake fluid reservoir
11. Power distribution box (behind engine coolant reservoir)
12. Engine coolant reservoir
13. Power steering fluid reservoir
Maintenance and Specifications
34
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Item Capacity Ford part nameFord part number /
Ford specification
Manual transmission
fluid5 .8 quarts (5.5L) Full Synthetic OilXT-M5-QS /
WSS-M2C200-C
Automatic transmission
fluid
4
17.5 quarts
(16.6L)
5
Motorcraft MERCON
LV AT FXT-10-QLV / MERCON
LV
1Includes heater and 5.0 quarts (4.7L) in coolant recovery.2Includes 1 quart (1.0L) in oil filter.3Only use coolant meeting Ford specifications for topping off and coolant changes. Using any
other coolant may result in vehicle damage.4Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are
indicated on the dipstick blade or the dipstick handle. Check the container to verify the fluid being
added is of the correct type. Refer to your scheduled maintenance information to determine the
correct service interval.5Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range.
Maintenance and Specifications
60
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Multi-point Inspection
In order to keep your vehicle running right, it is important that you have
the systems on your vehicle checked regularly. This can help identify any
potential issue before there are any problems. Ford Motor Company
suggests the following multi-point inspection to be performed at every
scheduled maintenance interval as the way to ensure your vehicle keeps
running right.
Retightening lug nuts
❑On vehicles equipped with single rear wheels, retighten the lug nuts to the specified torque at 500 miles (800 km) after
any wheel disturbance (tire rotation, changing a flat tire, wheel removal, etc.).
❑On vehicles equipped with dual rear wheels, retighten the wheel lug nuts to the specified torque at 100 miles (160 km),
and again at 500 miles (800 km) of new vehicle operation and after any wheel disturbance (tire rotation, changing a flat
tire, wheel removal, etc.).
❑Refer toWheel Lug Nut Torque Specificationin yourOwner’s Guidefor the proper lug nut torque specification.
Multi-point inspection - recommended at every visit
❑Check and top up fluid levels:❑brake❑coolant recovery reservoir❑fuel coolant recovery reservoir (F-Super Duty)❑manual and automatic transmission❑power steering❑window washer❑Inspect tires for wear and check air pressure, including spare.
❑Check exhaust system for leaks, damage, loose parts and foreign materials.
❑Check that holes in the tail-pipe of the exhaust system are clear of debris; the holes/slots are functional (F-Super Duty)
❑Check battery performance.
❑Check operation of horn, exterior lamps, turn signals and hazard warning lights.
❑Check radiator, coolers and heater and air conditioning hoses.
❑Inspect windshield washer spray and wiper operation.
❑Check windshield for cracks, chips and pitting.
❑Inspect for oil and fluid leaks.
❑Inspect air filter.
❑Check shocks and struts and other suspension components for leaks and damage.
Scheduled Maintenance: General Information
66
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22,500 miles (36,000 km)
❑Change engine oil and replace oil filter❑Rotate tires, inspect tires for wear and measure tread depth
and inspect wheel ends for endplay and noise (vehicles with
dual rear wheels should only rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
30,000 miles (48,000 km)
❑Change engine oil and replace oil filter❑Replace engine- and frame-mounted mounted fuel filters❑Rotate tires, inspect tires for wear and measure tread depth
and inspect wheel ends for endplay and noise (vehicles with
dual rear wheels should only rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required.❑Inspect and lubricate steering linkage, ball joints, suspension,
tie rod ends, driveshaft and U-joints (lubricate if equipped
with Zerk fittings)
❑Check engine cooling system level, coolant strength (anti-
freeze & anti-corrosion) and hoses
❑Inspect brake pads, shoes, rotors, drums, brake lines and
hoses and parking brake system
❑Inspect exhaust system and heat shields❑Inspect automatic transmission fluid level❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
37,500 miles (60,000 km)
❑Change engine oil and replace oil filter❑Rotate tires, inspect tires for wear and measure tread depth
and inspect wheel ends for endplay and noise (vehicles with
dual rear wheels should only rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
Scheduled Maintenance: E-Series
68
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60,000 miles (96,000 km)
❑Change engine oil and replace oil filter❑Replace engine- and frame-mounted fuel filters❑Change automatic transmission fluid and filter on all vehicles
equipped with the Torqshift transmission. Consult your dealer
for particular requirements.
❑Replace front wheel bearing grease and grease seals on 4x2
wheel bearings (if non-sealed bearings)
❑Rotate tires, inspect tires for wear and measure tread depth
and inspect wheel ends for endplay and noise (vehicles with
dual rear wheels should only rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Inspect and lubricate steering linkage, ball joints, suspension,
tie rod ends, driveshaft and U-joints (lubricate if equipped
with Zerk fittings)
❑Check engine cooling system level, coolant strength (anti-
freeze & anti-corrosion) and hoses
❑Inspect brake pads, shoes, rotors, drums, brake lines and
hoses and parking brake system.
❑Inspect exhaust system and heat shields❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
67,500 miles (108,000 km)
❑Change engine oil and replace oil filter❑Rotate tires, inspect tires for wear and measure tread depth
and inspect wheel ends for endplay and noise (vehicles with
dual rear wheels should only rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
Scheduled Maintenance: E-Series
70
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90,000 miles (144,000 km)
❑Change engine oil and replace oil filter❑Replace engine- and frame-mounted fuel filters❑Rotate tires, inspect tires for wear and measure tread depth
and inspect wheel ends for endplay and noise (vehicles with
dual rear wheels should only rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Inspect and lubricate steering linkage, ball joints, suspension,
tie rod ends, driveshaft and U-joints (lubricate if equipped
with Zerk fittings)
❑Check engine cooling system level, coolant strength (anti-
freeze & anti-corrosion) and hoses
❑Inspect brake pads, shoes, rotors, drums, brake lines and
hoses and parking brake system.
❑Inspect exhaust system and heat shields❑Inspect accessory drive belt(s)❑Inspect automatic transmission fluid level❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
97,500 miles (156,000 km)
❑Change engine oil and replace oil filter❑Change rear axle lubricant (E-450 equipped with DANA axles
only)
❑Rotate tires, inspect tires for wear and measure tread depth
and inspect wheel ends for endplay and noise (vehicles with
dual rear wheels should only rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
Scheduled Maintenance: E-Series
72
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120,000 miles (192,000 km)
❑Change engine oil and replace oil filter❑Replace engine- and frame-mounted fuel filters❑Change automatic transmission fluid and filter on all vehicles
equipped with the Torqshift transmission. Consult your dealer
for particular requirements.
❑Replace front wheel bearing grease and grease seals on 4x2
wheel bearings (if non-sealed bearings)
❑Rotate tires, inspect tires for wear and measure tread depth
and inspect wheel ends for endplay and noise (vehicles with
dual rear wheels should only rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Inspect and lubricate steering linkage, ball joints, suspension,
tie rod ends, driveshaft and U-joints (lubricate if equipped
with Zerk fittings)
❑Check engine cooling system level, coolant strength (anti-
freeze & anti-corrosion) and hoses
❑Inspect brake pads, shoes, rotors, drums, brake lines and
hoses and parking brake system
❑Inspect exhaust system and heat shields❑Inspect accessory drive belt(s)❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
127,500 miles (204,000 km)
❑Change engine oil and replace oil filter❑Rotate tires, inspect tires for wear and measure tread depth
and inspect wheel ends for endplay and noise (vehicles with
dual rear wheels should only rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
Scheduled Maintenance: E-Series
74
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150,000 miles (240,000 km)
❑Change engine oil and replace oil filter❑Replace engine- and frame-mounted fuel filters❑Replace accessory drive belt(s) (if not replaced in the last
100,000 miles [160,000 km])
❑Replace front wheel bearing and wheel bearing grease seals
(if non-sealed bearings)
❑Change engine coolant (see Motorcraft Coolant Change
Record)
❑Change rear wheel drive (RWD) axle fluid - DANA axlesnot
using synthetic fluid only
❑Rotate tires, inspect tires for wear and measure tread depth
and inspect wheel ends for endplay and noise (vehicles with
dual rear wheels should only rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Inspect and lubricate steering linkage, ball joints, suspension,
tie rod ends, driveshaft and U-joints (lubricate if equipped
with Zerk fittings)
❑Check engine cooling system level, coolant strength (anti-
freeze & anti-corrosion) and hoses
❑Inspect brake pads, shoes, rotors, drums, brake lines and
hoses and parking brake system.
❑Inspect exhaust system and heat shields❑Inspect automatic transmission fluid level❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
Scheduled Maintenance: E-Series
76
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USA(fus)

20,000 miles (32,000 km)
❑Change engine oil and replace oil filter❑Rotate tires, inspect tires for wear and measure tread depth
and inspect wheels for endplay and noise (vehicles with dual
rear wheels should only rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Replace engine- and frame-mounted fuel filters❑Check engine cooling system level, coolant strength (anti-
freeze & anti-corrosion) and hoses
❑Inspect brake pads/shoes/rotors/drums, brakes lines &
hoses, and parking brake system
❑Inspect exhaust system and heat shields❑Inspect and lubricate steering linkage, ball joints, suspension,
tie rod ends, drive shaft, 4x4 front axle U-joints and U-joints
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
30,000 miles (48,000 km)
❑Change engine oil and replace oil filter❑Rotate tires, inspect tires for wear and measure tread depth
and inspect wheels for endplay and noise (vehicles with dual
rear wheels should only rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Lubricate steering linkage, ball joints, suspension, tie rod
ends, drive shaft, 4x4 front axle U-joints and U-joints (lubri-
cate if equipped with Zerk fittings)
❑Inspect automatic transmission fluid level on all vehicles
equipped with the Torqshift transmission
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
40,000 miles (64,000 km)
❑Change engine oil and replace oil filter❑Rotate tires, inspect tires for wear and measure tread depth
and inspect wheels for endplay and noise (vehicles with dual
rear wheels should only rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Replace engine- and frame-mounted fuel filters❑Inspect fuel cooling system level, strength and hoses❑Check engine cooling system level, coolant strength (anti-
freeze & anti-corrosion) and hoses
❑Inspect brake pads/shoes/rotors/drums, brakes lines &
hoses, and parking brake system
❑Inspect exhaust system and heat shields❑Inspect and lubricate steering linkage, ball joints, suspension,
tie rod ends, drive shaft, 4x4 front axle U-joints and U-joints
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
Scheduled Maintenance: F-Super Duty
85
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