coolant FORD SUPER DUTY 2012 3.G Owners Manual

Customer Assistance 357
Reporting safety defects (U.S. only) 364
Reporting safety defects (Canada only) 364
Cleaning 365
Maintenance and Specifications 374
Engine compartment 376
Engine oil 379
Battery 381
Engine coolant 383
Fuel information 390
Air filter(s) 408
Part numbers 413
Maintenance product specifications and capacities 414
Engine data 418
Accessories 422
Ford Extended Service Plan 424
Scheduled Maintenance 428
Normal scheduled maintenance and log 433
Index 448
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Copyright © 2011 Ford Motor Company
Table of Contents
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USA(fus)

Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Service Engine SoonEngine Air Filter
Passenger Compartment
Air FilterJack
Check Fuel CapLow Tire Pressure
Warning
Introduction
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Door ajar (RTT):Displays when
the ignition is in the on position and
any door is not completely closed.
Engine coolant temperature
(RTT):Illuminates when the engine
coolant temperature is high. Stop
the vehicle as soon as possible, switch off the engine and let cool. Refer
toEngine coolantin theMaintenance and Specificationschapter.
WARNING:Never remove the coolant reservoir cap while the
engine is running or hot.
Low tire pressure warning (if
equipped):Illuminates when your
tire pressure is low. If the light
remains on at start up or while
driving, the tire pressure should be
checked. Refer toInflating your tiresin theTires, Wheels and
Loadingchapter. When the ignition is first turned to on, the light will
illuminate for three seconds to ensure the bulb is working. If the light
does not turn on, have the system inspected by your authorized dealer.
For more information on this system, refer toTire pressure monitoring
system (TPMS)in theTires, Wheels and Loadingchapter.
Hill descent (if equipped):
Displays when using the hill descent
mode. Refer to theDrivingchapter
for transmission function and
operation.
Transmission Tow/Haul Feature
(if equipped):Displays when the
Tow/Haul feature has been
activated. Refer to theDriving
chapter for transmission function and operation. If the light flashes
steadily, have the system serviced immediately, damage to the
transmission could occur.
Instrument Cluster
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GAUGES
Base cluster with automatic transmission shown. Metric similar.
1.Engine oil pressure gauge:Indicates engine oil pressure. The
needle should stay in the normal operating range (between L and H). If
the needle falls below the normal range, stop the vehicle, turn off the
engine and check the engine oil level. Add oil if needed. If the oil level is
correct, have your vehicle checked at your authorized dealer.
2.Engine coolant temperature gauge:Indicates engine coolant
temperature. At normal operating temperature, the needle will be in the
normal range (between H and C).If it enters the red section, the
engine is overheating. Stop the vehicle as soon as safely possible,
switch off the engine and let the engine cool.
WARNING:Never remove the coolant reservoir cap while the
engine is running or hot.
3.Transmission fluid temperature gauge:If the gauge is in the:
Normal areaThe transmission fluid is within the normal operating
temperature (between H and C).
1234
65
Instrument Cluster
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Determine which magnetic zone you
are in for your geographic location
by referring to the zone map.
Vehicle (cont’d)
Compass
(cont’d)Calibration (When choosing Calibration, follow the
on-screen directions to calibrate the compass)
Easy Entry/Exit On/Off
DTE Calculation
(distance to
empty)Normal History Used
Towing History Used
Locks Autolock, On/Off
Autounlock On/Off
Unlocking One Stage or Two Stage
Maintenance Coolant (if
equipped)Hold OK if coolant maintenance
performed
Fuel Filter
(diesel only)Hold OK if Fuel Filter Changed
Menu ControlStandard: with standard set, pressing the up/down
arrows from a lower level menu will escape to the
main menu.
Memory On: with memory on set, pressing the
up/down arrows will navigate to the previous lower
level menu.
Oil Life Reset (if
equipped)Set to XXX% (Press and hold OK to set).
Remote StartDuration 5, 10 or 15 minutes
System Enable/Disable
Windows Remote Open On/Off
Wiper Control On/Off
1 2 3
4
5
6 7 8 9 101112 13 14 15
Instrument Cluster
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TRANSPORT MODE CONTACT DEALER (if equipped)—
Displayed when the vehicle is set to transport mode. The transport mode
is used to disable certain vehicle functions to prevent battery discharge
when the vehicle is in the transport/inventory phase and is not driven
long enough to maintain the battery’s charge. This mode can be disabled
by doing the following: Turn the ignition on, without starting the engine.
Press and release the brake pedal fully five times and press the hazard
button four times (on, off, on, off) within 10 seconds.
CHECK COOLANT ADDITIVE (diesel engine only)— Displayed
when the coolant additive needs to be checked. Refer to your diesel
supplement for more information.
POWER REDUCED TO LOWER ENGINE TEMP— Displayed when
the engine temperature gauge needle moves to H. You may notice
reduced engine power. Refer toEngine coolantin theMaintenance
and Specificationschapter for more information.
CLEANING EXHAUST FILTER (diesel engine only)—
Displayed
when the vehicle has entered the cleaning mode. Various engine actions will
raise the exhaust temperature in the Diesel Particulate Filter (DPF) system
to burn off the particles (exhaust soot). After the particles are burned off,
the exhaust temperature will fall back to normal levels. This message is
NORMAL. Refer to your diesel supplement for more information.
WARNING:When the CLEANING EXHAUST FILTER message
appears in the message center, do not park near flammable
materials, vapors or structures until filter cleaning is complete.
DRIVE TO CLEAN EXHAUST SYSTEM (diesel engine only)—
Displayed when the Diesel Particulate Filter (DPF) is full of particles
(exhaust soot) and the vehicle is not being operated in a manner to
allow normal cleaning. This message will stay on until the exhaust filter
cleaning has begun, at which time the CLEANING EXHAUST FILTER
message will be displayed. It is recommended the vehicle operator drive
the vehicle above 30 mph (48 km/h) until the CLEANING EXHAUST
FILTER message turns off. This message is NORMAL. Refer to your
diesel supplement for more information.
Note:If this message is ignored, your vehicle will continue to fill the
Diesel Particulate Filter (DPF) with particles (exhaust soot). If cleaning
is not permitted, the
light will illuminate and engine power may be
limited. If the vehicle is still not operated in a manner to allow cleaning,
the service engine soon light
will illuminate and engine power will
be further limited. Dealer service will then be required to restore your
vehicle to full-power operation.
Instrument Cluster
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If the engine fails to start using the preceding instructions (flexible
fuel vehicles only)
1. Press and hold down the accelerator 1/3 to 1/2 way to floor, then
crank the engine.
2. When the engine starts, release the key, then gradually release the
accelerator pedal as the engine speeds up. If the engine still fails to start,
repeat Step 1.
Guarding against exhaust fumes
WARNING:If you smell exhaust fumes inside your vehicle, have
your dealer inspect your vehicle immediately. Do not drive if you
smell exhaust fumes.
Carbon monoxide is present in exhaust fumes. Take precautions to avoid
its dangerous effects.
Important ventilating information
If the engine is idling while the vehicle is stopped for a long period of
time, open the windows at least 1 inch (2.5 cm) or adjust the heating or
air conditioning to bring in fresh air.
ENGINE BLOCK HEATER (IF EQUIPPED)
An engine block heater warms the engine coolant which aids in starting
and allows the heater/defroster system to respond quickly. If your vehicle
is equipped with this system, your equipment includes a heater element
which is installed in your engine block and a wire harness which allows
the user to connect the system to a grounded 120 volt A/C electrical
source. The engine block heater plug can be located through the center
opening of the lower front bumper assembly. The block heater system is
most effective when outdoor temperatures reach below 0°F (-18°C).
For flexible fuel vehicles, if operating with E85 ethanol, an engine block
heater must be used if ambient temperature is below 0°F (-18°C).
SeeCold weather startingearlier in this chapter for more information
on starting with ethanol.
WARNING:Failure to follow engine block heater instructions
could result in property damage or physical injury.
Driving
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IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
Refer to the diesel supplement for diesel engine component locations.
6.2L V8 gasoline engine
1. Windshield washer fluid reservoir
2. Engine oil dipstick
3. Automatic transmission fluid dipstick
4. Brake fluid reservoir
5. Engine coolant reservoir
6. Power distribution box
7. Air filter assembly
8. Power steering fluid reservoir
9. Engine oil filler cap
10. Battery
123456
10987
Maintenance and Specifications
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6.8L V10 gasoline engine
1. Windshield washer fluid reservoir
2. Battery
3. Automatic transmission fluid dipstick
4. Engine oil filler cap
5. Engine oil dipstick
6. Power steering fluid reservoir
7. Brake fluid reservoir
8. Engine coolant reservoir
9. Air filter assembly
10. Power distribution box
12356789104
Maintenance and Specifications
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Because your vehicle’s engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park), turn off all accessories and start the
engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Drive the vehicle to complete the relearning process.
•The vehicle may need to be driven 10 miles (16 km) or more to
relearn the idle and fuel trim strategy.
•If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
If the battery has been disconnected or a new battery has been installed,
the clock and radio settings must be reset once the battery is
reconnected.
ENGINE COOLANT
Checking engine coolant
The concentration and level of engine coolant should be checked at the
intervals listed inscheduled maintenance information.The coolant
concentration should be maintained at 50/50 coolant and distilled water.
For best results, coolant concentration should be tested with a
refractometer such as Rotunda tool 300-ROB75240E available from your
dealer. Ford does not recommend the use of hydrometers or coolant test
strips for measuring coolant concentration. The level of coolant should
be maintained at the FULL COLD level or within the COLD FILL RANGE
in the coolant reservoir. If the level falls below, add coolant per the
instructions in theAdding engine coolantsection.
Your vehicle was factory-filled with a 50/50 engine coolant and water
concentration. If the concentration of coolant falls below 40% or above
60%, the engine parts could become damaged or not work properly.A
50/50 mixture of coolant and water provides the following:
•Improved freeze protection.
Maintenance and Specifications
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