air condition FORD SUPER DUTY 2015 3.G Service Manual

Be sure to ask your dealership serviceadvisor or technician about the multi-pointvehicle inspection. It is a comprehensiveway to perform a thorough inspection of
your vehicle. Your checklist gives youimmediate feedback on the overallcondition of your vehicle.
NORMAL SCHEDULED MAINTENANCE
6.2L and 6.8L Gasoline Engines
Every 7500 miles (12000 km) or six months (whichever comes first)
Change engine oil and filter.
Rotate tires*, inspect tire wear and measure tread depth.
Inspect wheels and related components for abnormal noise, wear, looseness or drag.
Perform multi-point inspection (recommended).
*Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheelsonly if unusual wear is noted.
Every 15000 miles (24000 km) or 12 months (whichever comes first)
Inspect automatic transmission fluid level. Consult dealer for requirements.
Inspect brake pads, shoes, rotors, drums, brake linings, hoses and parking brake.
Inspect engine cooling system strength and hoses.
Inspect exhaust system and heat shields.
Inspect front axle and U-joints. Lubricate if equipped with grease fittings (Four-wheeldrive vehicles).
Inspect steering linkage, ball joints, suspension, tie-rod ends, driveshaft and U-joints.Lubricate if equipped with grease fittings.
Other maintenance items
Replace climate-controlled (heated and cooled) seat
filter.*Every 30000 miles (48000km)Replace engine air filter.
Change automatic transmission fluid and filter on 5-speedtransmission. Consult dealer for requirements.Every 60000 miles (96000km)
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Extensive idling or low-speed driving for long distances, as in heavy commercial use(such as delivery, taxi, patrol car or livery)
Change transfer case fluid (Four-wheel drive vehicles).Every 30000 miles (48000km)Replace front wheel bearing grease and grease seals ifnon-sealed bearings are used.
Replace spark plugs.Every 60000 miles (96000km)
*Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheelsonly if unusual wear is noted.
Operating in dusty or sandy conditions (such as unpaved or dusty roads)
Replace engine air filter.Inspect frequently, serviceas required
Inspect the wheels and related components for abnormalnoise, wear, looseness or drag.Every 5000 miles (8000km)
Rotate tires*, inspect tires for wear and measure treaddepth.
Change engine oil and filter.Every 5000 miles (8000km) or six monthsInspect and lubricate U-joints.
Replace front wheel bearing grease and grease seals ifnon-sealed bearings are used.Every 30000 miles (48000km)
Change rear axle fluid (F-450 and F-550 only).Every 50000 miles (80000km)
Change transfer case fluid (Four-wheel drive vehicles).Every 60000 miles (96000km)
*Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheelsonly if unusual wear is noted.
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Off-road operation
Inspect steering linkage, ball joints and U-joints, Lubricateif equipped with grease fittings.Inspect frequently, serviceas required
Replace engine air filter.
Change engine oil and filter.Every 5000 miles (8000km) or six monthsInspect the wheels and related components for abnormalnoise, wear, looseness or drag.
Rotate tires*, inspect tires for wear and measure treaddepth.
Replace front wheel bearing grease and grease seals ifnon-sealed bearings are used.Every 30000 miles (48000km)
Change rear axle fluid (F-450 and F-550 only).Every 50000 miles (80000km)
Change transfer case fluid (Four-wheel drive vehicles).Every 60000 miles (96000km)
*Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheelsonly if unusual wear is noted.
Exclusive use of E85 (Flex fuel vehicles only)
If ran exclusively on E85, fill the fuel tank full with regularunleaded fuel.Every oil change interval
6.7L Diesel Engine
See the diesel supplement for specialoperating condition information.
Exceptions
There are several exceptions to the NormalSchedule:
Axle Maintenance
Change the axle fluid anytime an axle issubmerged in water.
Rear axles and power take-off units withsynthetic fluid and light-duty trucksequipped with Ford-design axles arelubricated for life; do not check or changefluid unless a leak is suspected, service isrequired or the assembly has beensubmerged in water. During long periodsof trailer towing with outside temperaturesabove 70°F (21°C) and at wide-openthrottle for long periods above 45 mph (72km/h), change non-synthetic rear axle fluidevery 3000 miles (4800 kilometers) orthree months, whichever comes first. Thisinterval can be waived if the axle is filledwith 75W140 synthetic gear fluid meeting
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Ford specification WSL-M2C192-A, partnumber F1TZ-19580-B, or equivalent. Addfriction modifier XL-3 (EST-M2C118-A) orequivalent for complete refill ofTraction-Lok rear axles. See Capacitiesand Specifications (page 301).
Additional Axle Maintenance for F-450and F-550
Change rear axle fluid every 100000 miles(160000 kilometers) under normal drivingconditions on all commercial applications.When operating your vehicle at or nearmaximum gross vehicle weights, changethe rear axle fluid every 50000 miles(80000 kilometers). In addition, followthis 50000-mile (80000-kilometer)schedule when operating your vehicleunder the special operating conditions,where noted.
California Fuel Filter Replacement
If you register your vehicle in California, theCalifornia Air Resources Board hasdetermined that the failure to perform thismaintenance item does not nullify theemission warranty or limit recall liabilitybefore the completion of your vehicle'suseful life. Ford Motor Company, however,urges you to have all recommendedmaintenance services performed at thespecified intervals and to record all vehicleservice.
Hot Climate Oil Change Intervals
Vehicles operating in the Middle East,North Africa, Sub-Saharan Africa orlocations with similar climates using anAmerican Petroleum Institute (API)Certified for Gasoline Engines (Certificationmark) oil of SM or SN quality, the normaloil change interval is 3000 miles (5000kilometers).
If the available API SM or SN oils are notavailable, then the oil change interval is1800 miles (3000 kilometers).
Engine Air Filter and Cabin Air FilterReplacement
The life of the engine air filter and cabin airfilter is dependent on exposure to dustyand dirty conditions. Vehicles operated inthese conditions require frequentinspection and replacement of the engineair filter and cabin air filter.
Diesel Particulate Filter
The filter may need to be removed for ashcleaning at approximately 120000 miles(192000 kilometers) or greater (actualmileage can vary greatly depending uponengine and vehicle operating conditions)and replaced with a new orre-manufactured (ash cleaned) part. Thefilter may need to be replaced atapproximately 250000 miles (400000kilometers) depending upon engine andvehicle operating conditions. In both cases,the engine control system sets a servicelight (wrench icon) to inform you to bringyour vehicle to the dealer for service. Ifthere are any issues with the oxidationcatalyst or particulate filter system, aservice light (wrench or engine icon) setsby the engine control system to inform youto bring your vehicle into a dealer forservice.
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4
4WDSee: Four-Wheel Drive.......................................151
A
A/CSee: Climate Control.........................................103About This Manual...........................................7Protecting the Environment................................7ABSSee: Brakes............................................................162ABS driving hintsSee: Hints on Driving With Anti-LockBrakes.................................................................162Accessories....................................................420Exterior style........................................................420Interior style.........................................................420Lifestyle.................................................................420Peace of mind.....................................................420AccessoriesSee: Replacement PartsRecommendation............................................12Adjusting the Headlamps.........................247Horizontal Aim Adjustment...........................248Vertical Aim Adjustment.................................247Adjusting the Pedals.....................................63Adjusting the Steering Wheel...................60Airbag Disposal...............................................45Air ConditioningSee: Climate Control.........................................103AlarmSee: Anti-Theft Alarm........................................59Anti-Theft Alarm............................................59Arming the Alarm.................................................59Disarming the Alarm...........................................59Appendices....................................................423Audible Warnings and Indicators............80Headlamps On Warning Chime.....................80Key in Ignition Warning Chime........................80Parking Brake On Warning Chime.................80Audio Control..................................................60Media.........................................................................61Seek, Next or Previous.........................................61Audio Input Jack............................................321Audio System.................................................310General Information..........................................310
Audio unit - Vehicles With: AM/FM/CD/SYNC..............................................................312Audio unit - Vehicles With: AM/FM.........311Audio unit - Vehicles With: Sony AM/FM/CD....................................................................315Autolamps........................................................65Autolamps - Programmable ExitDelay....................................................................66Automatic Climate Control......................104Automatic Transmission...........................144Brake-Shift Interlock.........................................148If Your Vehicle Gets Stuck In Mud orSnow..................................................................150Understanding the Shift Positions of a6–Speed Automatic Transmission.........145Understanding the Shift Positions of the5–Speed Automatic Transmission.........144Understanding your SelectShiftAutomatic® transmission...........................147Automatic Transmission FluidCheck............................................................240Checking Automatic Transmission Fluid (IfEquipped).......................................................240Auxiliary Power Points................................129110 Volt AC Power Points.................................12912 Volt DC Power Point.....................................129Locations...............................................................129Auxiliary Switches........................................421
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Bonnet LockSee: Opening and Closing the Hood...........232Booster Seats..................................................24Types of Booster Seats......................................25Brake Fluid Check........................................243Brakes...............................................................162General Information..........................................162Breaking-In....................................................208Bulb Specification Chart...........................252
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California Proposition 65..............................11Capacities and Specifications.................301Technical Specifications.................................305Car WashSee: Cleaning the Exterior..............................256
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Rear Seats........................................................114Folding the Rear Seat Back (Crew Cab)...............................................................................115Folding up the Rear Seat Cushion.................115Rear Under Seat Storage (Crew Cab).........116Returning the Seat to the SeatingPosition...............................................................115Rear View Camera........................................173Using the Rear View Camera System..........174Rear View CameraSee: Rear View Camera....................................173Recommended Towing Weights............190Calculating the Maximum Loaded TrailerWeight for Your Vehicle...............................193Refueling..........................................................138Fuel Filler Cap......................................................139Remote Control..............................................46Car Finder................................................................47Integrated Keyhead Transmitters .................46Memory Feature....................................................47Remote Start ........................................................48Replacing the Battery.........................................46Sounding a Panic Alarm....................................48Remote Start.................................................109Automatic Settings...........................................109Removing a Headlamp.............................248Repairing Minor Paint Damage..............260Replacement PartsRecommendation........................................12Collision Repairs....................................................12Scheduled Maintenance and MechanicalRepairs..................................................................12Warranty on Replacement Parts.....................12Replacing a Lost Key or RemoteControl............................................................49Reporting Safety Defects (CanadaOnly)..............................................................222Reporting Safety Defects (U.S.Only)...............................................................221Roadside Assistance...................................212Vehicles Sold In Canada : Getting RoadsideAssistance.........................................................212Vehicles Sold In Canada : Using RoadsideAssistance.........................................................212Vehicles Sold In The U.S.: Getting RoadsideAssistance.........................................................212Vehicles Sold In The U.S. : Using RoadsideAssistance.........................................................212
Roadside Emergencies...............................212Running-InSee: Breaking-In................................................208Running Out of Fuel....................................138Refilling With a Portable FuelContainer..........................................................138
S
Safety Belt Height Adjustment.................32Safety Belt Minder.........................................33Belt-Minder™........................................................33Safety Belts......................................................28Principle of Operation........................................28Safety Belt Warning Lamp and IndicatorChime...............................................................32Conditions of operation.....................................33Safety Canopy™............................................43Safety Precautions......................................136Satellite Radio...............................................318Satellite Radio Electronic Serial Number(ESN).................................................................319Satellite Radio Reception Factors...............319SIRIUS® Satellite Radio Service...................319Troubleshooting.................................................320Scheduled Maintenance Record...........449Scheduled Maintenance..........................440Seats..................................................................110Security..............................................................58Settings...........................................................366Clock.......................................................................367Display....................................................................367Settings.................................................................369Sound....................................................................368Vehicle...................................................................368Side Airbags.....................................................42Sitting in the Correct Position...................110Snow ChainsSee: Using Snow Chains.................................282Snowplowing.................................................210Engine temperature while plowing...............211Installing the Snowplow..................................210Operating the Vehicle with the SnowplowAttached...........................................................210Snowplowing with your Airbag EquippedVehicle.................................................................211Transmission operation whileplowing...............................................................211
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