tires FORD SUPER DUTY 2015 3.G Workshop Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2015, Model line: SUPER DUTY, Model: FORD SUPER DUTY 2015 3.GPages: 470, PDF Size: 18.24 MB
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TECHNICAL SPECIFICATIONS
Wheel Lug Nut Torque Specifications
WARNING
When a wheel is installed, always remove any corrosion, dirt or foreign materialspresent on the mounting surfaces of the wheel or the surface of the wheel hub,brake drum or brake disc that contacts the wheel. Make sure that any fastenersthat attach the rotor to the hub are secured so they do not interfere with the mountingsurfaces of the wheel. Installing wheels without correct metal-to-metal contact at thewheel mounting surfaces can cause the wheel nuts to loosen and the wheel to come offwhile the vehicle is in motion, resulting in loss of control.
lb.ft (Nm)Bolt size
165 lb.ft (224 Nm)M14 x 1.5
*Torque specifications are for nut and bolt threads free of dirt and rust. Use only Fordrecommended replacement fasteners.
On vehicles equipped with single rear wheels, retighten the lug nuts to the specified torqueat 100 miles (160 kilometers) after any wheel disturbance (such as tire rotation, changinga flat tire, wheel removal).
On vehicles equipped with dual rear wheels, retighten the wheel lug nuts to the specifiedtorque at 100 miles (160 kilometers), and again at 500 miles (800 kilometers) of newvehicle operation and after any wheel disturbance (such as tire rotation, changing a flattire, wheel removal).
It is important to follow the proper wheel mounting and lug nut torque procedures.
On all two-piece flat wheel nuts, apply one drop of motor oil between the flat washerand the nut. Do not apply motor oil to the wheel nut threads or the wheel stud threads.
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Wheel pilot boreA
Inspect the wheel pilot hole andmounting surface prior to installation.Remove any visible corrosion or looseparticles.
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Ford Motor Company has recommendedmaintenance intervals for various partsand component systems based uponengineering testing. Ford Motor Companyrelies upon this testing to determine themost appropriate mileage for replacementof oils and fluids to protect your vehicle atthe lowest overall cost to you andrecommends against maintenanceschedules that deviate from the scheduledmaintenance information.
We strongly recommend the use of onlygenuine Ford, Motorcraft orFord-authorized re-manufacturedreplacement parts engineered for yourvehicle.
Additives and Chemicals
This owner's manual and the FordWorkshop Manual list the recommendedadditives and chemicals for your vehicle.We do not recommend using chemicals oradditives not approved by us as part ofyour vehicle’s normal maintenance. Pleaseconsult your warranty information.
Oils, Fluids and Flushing
In many cases, fluid discoloration is anormal operating characteristic and, byitself, does not necessarily indicate aconcern or that the fluid needs to bechanged. However, a qualified expert, suchas the factory-trained technicians at yourdealership, should inspect discolored fluidsthat also show signs of overheating orforeign material contaminationimmediately.
Make sure to change your vehicle’s oils andfluids at the specified intervals or inconjunction with a repair. Flushing is aviable way to change fluid for many vehiclesub-systems during scheduledmaintenance. It is critical that systems areflushed only with new fluid that is the sameas that required to fill and operate thesystem or using a Ford-approved flushingchemical.
Owner Checks and Services
Make sure you perform the following basicmaintenance checks and inspections everymonth or at six-month intervals.
Check every month
Engine oil level.
Function of all interior and exterior lights.
Tires (including spare) for wear and proper pressure.
Windshield washer fluid level.
Check every six months
Battery connections. Clean if necessary.
Body and door drain holes for obstructions. Clean if necessary.
Cooling system fluid level and coolant strength.
Door weatherstrips for wear. Lubricate if necessary.
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Check every six months
Hinges, latches and outside locks for proper operation. Lubricate if necessary.
Parking brake for proper operation.
Safety belts and seat latches for wear and function.
Safety warning lamps (brake, ABS, airbag and safety belt) for operation.
Washer spray and wiper operation. Clean or replace blades as necessary.
Multi-point Inspection
In order to keep your vehicle running right,it is important to have the systems on yourvehicle checked regularly. This can helpidentify potential issues and prevent majorproblems. We recommend having thefollowing multi-point inspection performedat every scheduled maintenance intervalto help make sure your vehicle keepsrunning great.
Multi-point inspection
Horn operationAccessory drive belt(s)
Radiator, cooler, heater and A/C hosesBattery performance
Suspension component for leaks ordamageEngine air filter
Steering and linkageExhaust system
Tires (including spare) for wear and proper
pressure**Exterior lamps and hazard warning systemoperation
Windshield for cracks, chips or pitsFluid levels*; fill if necessary
Washer spray and wiper operationFor oil and fluid leaks
* Brake, coolant recovery reservoir, automatic transmission, power steering and windowwasher.**If your vehicle is equipped with a temporary mobility kit, check the tire sealant expirationUse By date on the canister. Replace as needed.
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Be sure to ask your dealership serviceadvisor or technician about the multi-pointvehicle inspection. It is a comprehensiveway to perform a thorough inspection of
your vehicle. Your checklist gives youimmediate feedback on the overallcondition of your vehicle.
NORMAL SCHEDULED MAINTENANCE
6.2L and 6.8L Gasoline Engines
Every 7500 miles (12000 km) or six months (whichever comes first)
Change engine oil and filter.
Rotate tires*, inspect tire wear and measure tread depth.
Inspect wheels and related components for abnormal noise, wear, looseness or drag.
Perform multi-point inspection (recommended).
*Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheelsonly if unusual wear is noted.
Every 15000 miles (24000 km) or 12 months (whichever comes first)
Inspect automatic transmission fluid level. Consult dealer for requirements.
Inspect brake pads, shoes, rotors, drums, brake linings, hoses and parking brake.
Inspect engine cooling system strength and hoses.
Inspect exhaust system and heat shields.
Inspect front axle and U-joints. Lubricate if equipped with grease fittings (Four-wheeldrive vehicles).
Inspect steering linkage, ball joints, suspension, tie-rod ends, driveshaft and U-joints.Lubricate if equipped with grease fittings.
Other maintenance items
Replace climate-controlled (heated and cooled) seat
filter.*Every 30000 miles (48000km)Replace engine air filter.
Change automatic transmission fluid and filter on 5-speedtransmission. Consult dealer for requirements.Every 60000 miles (96000km)
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Towing a trailer or using a car-top carrier
Inspect and lubricate U-joints.Inspect frequently, serviceas requiredSee axle maintenance items under Exceptions.
Inspect the wheels and related components for abnormalnoise, wear, looseness or drag.Every 5000 miles (8000km)
Rotate tires*, inspect tires for wear and measure treaddepth.
Change engine oil and filter.Every 5000 miles (8000km) or six monthsInspect and lubricate U-joints.
Replace front wheel bearing grease and grease seals ifnon-sealed bearings are used.Every 30000 miles (48000km)
Change transfer case fluid (Four-wheel drive vehicles).Every 60000 miles (96000km)Replace spark plugs.
*Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheelsonly if unusual wear is noted.
Extensive idling or low-speed driving for long distances, as in heavy commercial use(such as delivery, taxi, patrol car or livery)
Replace engine air filter.Inspect frequently, serviceas required
Inspect brake system.Every 5000 miles (8000km)Inspect wheels and related components for abnormalnoise, wear, looseness or drag.
Lubricate control arm and steering ball joints if equippedwith grease fittings.
Rotate tires*, inspect tires for wear and measure treaddepth.
Inspect and lubricate U-joints.Every 5000 miles (8000km) or six months
Change engine oil and filter.Every 5000 miles (8000km), six months or 200engine hours
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Extensive idling or low-speed driving for long distances, as in heavy commercial use(such as delivery, taxi, patrol car or livery)
Change transfer case fluid (Four-wheel drive vehicles).Every 30000 miles (48000km)Replace front wheel bearing grease and grease seals ifnon-sealed bearings are used.
Replace spark plugs.Every 60000 miles (96000km)
*Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheelsonly if unusual wear is noted.
Operating in dusty or sandy conditions (such as unpaved or dusty roads)
Replace engine air filter.Inspect frequently, serviceas required
Inspect the wheels and related components for abnormalnoise, wear, looseness or drag.Every 5000 miles (8000km)
Rotate tires*, inspect tires for wear and measure treaddepth.
Change engine oil and filter.Every 5000 miles (8000km) or six monthsInspect and lubricate U-joints.
Replace front wheel bearing grease and grease seals ifnon-sealed bearings are used.Every 30000 miles (48000km)
Change rear axle fluid (F-450 and F-550 only).Every 50000 miles (80000km)
Change transfer case fluid (Four-wheel drive vehicles).Every 60000 miles (96000km)
*Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheelsonly if unusual wear is noted.
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Off-road operation
Inspect steering linkage, ball joints and U-joints, Lubricateif equipped with grease fittings.Inspect frequently, serviceas required
Replace engine air filter.
Change engine oil and filter.Every 5000 miles (8000km) or six monthsInspect the wheels and related components for abnormalnoise, wear, looseness or drag.
Rotate tires*, inspect tires for wear and measure treaddepth.
Replace front wheel bearing grease and grease seals ifnon-sealed bearings are used.Every 30000 miles (48000km)
Change rear axle fluid (F-450 and F-550 only).Every 50000 miles (80000km)
Change transfer case fluid (Four-wheel drive vehicles).Every 60000 miles (96000km)
*Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheelsonly if unusual wear is noted.
Exclusive use of E85 (Flex fuel vehicles only)
If ran exclusively on E85, fill the fuel tank full with regularunleaded fuel.Every oil change interval
6.7L Diesel Engine
See the diesel supplement for specialoperating condition information.
Exceptions
There are several exceptions to the NormalSchedule:
Axle Maintenance
Change the axle fluid anytime an axle issubmerged in water.
Rear axles and power take-off units withsynthetic fluid and light-duty trucksequipped with Ford-design axles arelubricated for life; do not check or changefluid unless a leak is suspected, service isrequired or the assembly has beensubmerged in water. During long periodsof trailer towing with outside temperaturesabove 70°F (21°C) and at wide-openthrottle for long periods above 45 mph (72km/h), change non-synthetic rear axle fluidevery 3000 miles (4800 kilometers) orthree months, whichever comes first. Thisinterval can be waived if the axle is filledwith 75W140 synthetic gear fluid meeting
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Special Notices................................................12New Vehicle Limited Warranty.........................12Special Instructions..............................................12Using your Vehicle as an Ambulance.............13Using your Vehicle as a Stationary PowerSource...................................................................13Using your Vehicle with a Snowplow.............12Special Operating Conditions ScheduledMaintenance..............................................4446.2L and 6.8L Gasoline Engines..................4446.7L Diesel Engine..............................................447Exceptions............................................................447Speed ControlSee: Cruise Control.............................................176Stability Control............................................167Principle of Operation.......................................167Starter SwitchSee: Ignition Switch............................................132Starting a Gasoline Engine........................133Cold Weather Starting (Flexible FuelVehicles Only).................................................133Failure to Start.....................................................133Guarding Against Exhaust Fumes................134Important Ventilating Information...............134Stopping the Engine When Your Vehicle isMoving................................................................133Stopping the Engine When Your Vehicle isStationary.........................................................133Starting and Stopping the Engine..........132General Information...........................................132Steering.............................................................177Steering Wheel...............................................60Storage Compartments..............................131SunroofSee: Moonroof.......................................................73Sun Visors..........................................................73Illuminated Vanity Mirror....................................73Slide-on-rod...........................................................73Supplementary Restraints System.........36Principle of Operation........................................36Symbols Glossary.............................................7
SYNC™ Applications andServices........................................................338911 Assist...............................................................338SYNC AppLink....................................................344SYNC Services: Traffic, Directions &Information (TDI) (If Equipped, UnitesStates Only).....................................................341Vehicle Health Report.....................................340SYNC™............................................................323General Information..........................................323SYNC™ Troubleshooting.........................353
T
Tailgate.............................................................185Bed Extender........................................................187Tailgate Lock........................................................185Tailgate Removal................................................186Tailgate Step........................................................186Technical SpecificationsSee: Capacities and Specifications.............301Terrain Response..........................................170Principle of Operation.......................................170The Better Business Bureau (BBB) AutoLine Program (U.S. Only)........................219Tire Care..........................................................265Glossary of Tire Terminology........................266Information About Uniform Tire QualityGrading.............................................................265Information Contained on the TireSidewall............................................................267Temperature A B C............................................266Traction AA A B C..............................................265Treadwear............................................................265Tire Pressure Monitoring System...........282Changing Tires With a Tire PressureMonitoring System.......................................283Understanding Your Tire PressureMonitoring System ......................................284TiresSee: Wheels and Tires.....................................263Towing a Trailer.............................................189Load Placement.................................................189Towing Points...............................................205Towing the Vehicle on FourWheels..........................................................207Emergency Towing............................................207Recreational Towing.........................................207
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Towing..............................................................189Traction Control............................................165Principle of Operation.......................................165Trailer Sway Control....................................190Transfer Case Fluid Check........................243Transmission Code Designation............304Transmission..................................................144TransmissionSee: Transmission..............................................144Transporting the Vehicle..........................206
U
Under Hood Overview - 6.2L...................233Under Hood Overview - 6.8L..................234Universal Garage Door Opener.................121CAR2U® Home Automation System...........121HomeLink Wireless Control System............124USB Port...........................................................321Using Cruise Control....................................176Switching Cruise Control Off..........................176Switching Cruise Control On...........................176Using Four-Wheel Drive..............................1514WD Indicator Lights.........................................152Driving Off-Road With Truck and UtilityVehicles.............................................................155Electronic Shift-On-the-Fly (ESOF) 4WDsystem.................................................................151How Your Vehicle Differs From OtherVehicles.............................................................155Manual Shift On Stop (MSOS) 4WDsystem.................................................................151Using a Manual Shift On Stop (MSOS) 4wdsystem................................................................152Using the Electronic Shift on the Fly 4WDsystem...............................................................154Using Hill Descent Control........................170Hill descent modes............................................170Using MyKey With Remote StartSystems..........................................................52Using Snow Chains.....................................282Using Stability Control................................167AdvanceTrac® with Roll Stability Control™(RSC®)..............................................................167
Using SYNC™ With Your MediaPlayer............................................................345Accessing Your Play Menu.............................349Connecting Your Digital Media Player to theUSB Port..........................................................345Media Menu Features......................................348Media Voice Commands................................346System Settings..................................................351What's Playing?.................................................346Using SYNC™ With Your Phone.............327Accessing Features through the PhoneMenu...................................................................331Accessing Your Phone Settings....................334Making Calls........................................................330Pairing a Phone for the First Time...............328Pairing Subsequent Phones..........................328Phone Options during an Active Call.........330Phone Voice Commands................................328Receiving Calls...................................................330System Settings.................................................335Text Messaging...................................................333Using Traction Control................................165System Indicator Lights andMessages..........................................................166Using Voice Recognition...........................325Initiating a Voice Session................................325System Interaction and Feedback..............326Utilizing the Mediation/ArbitrationProgram (Canada Only).........................219
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Vehicle Care...................................................256General Information.........................................256Vehicle Certification Label.......................303Vehicle Identification Number................303Vehicle Storage.............................................261Battery...................................................................262Body.........................................................................261Brakes.....................................................................262Cooling system...................................................262Engine....................................................................262Fuel system..........................................................262General...................................................................261Miscellaneous.....................................................262Removing Vehicle From Storage.................262Tires........................................................................262
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