light FORD SUPER DUTY 2015 3.G Manual PDF

•When you switch the engineoff, the controller output isdisabled and the display andmodule shut down. Thecontroller module and displayturn on when you switch theignition on.
•The trailer brake controller isonly a factory-installed ordealer-installed item. Ford isnot responsible for warranty orperformance of the controllerdue to misuse or customerinstallation.
Trailer Lamps
WARNING
Never connect any trailerlamp wiring to the vehicle'stail lamp wiring; this may damagethe electrical system resulting infire. Contact your authorizeddealer as soon as possible forassistance in proper trailer towwiring installation. Additionalelectrical equipment may berequired.
Trailer lamps are required on mosttowed vehicles. Make sure allrunning lights, brake lights, turnsignals and hazard lights areworking.
Using a Step Bumper (IfEquipped)
The rear bumper is equipped withan integral hitch and only requiresa ball with a one-inch (25.4millimeter) shank diameter. Thebumper has a 5000-pound (2268kilogram) trailer weight and a500-pound (227 kilogram) tongueweight capacity
If it is necessary to relocate thehitch ball position, you must installa frame-mounted trailer hitch.
Before Towing a Trailer
Practice turning, stopping andbacking up to get the feel of yourvehicle-trailer combination beforestarting on a trip. When turning,
make wider turns so the trailerwheels clear curbs and otherobstacles.
When Towing a Trailer
•Do not drive faster than 70mph (113 km/h) during the first500 miles (800 kilometers).
•Do not make full-throttlestarts.
•Check your hitch, electricalconnections and trailer wheel
lug nuts thoroughly after youhave traveled 50 miles (80kilometers).
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BREAKING-IN
You need to break in new tires forapproximately 300 miles (480kilometers). During this time, your vehiclemay exhibit some unusual drivingcharacteristics.
Avoid driving too fast during the first 1000miles (1600 kilometers). Vary your speedfrequently and change up through thegears early. Do not labor the engine.
Do not tow during the first 1000 miles(1600 kilometers).
ECONOMICAL DRIVING
Your fuel economy is affected by severalthings, such as how you drive, theconditions you drive under, and how youmaintain your vehicle.
You may improve your fuel economy bykeeping these things in mind:
•Accelerate and slow down in a smooth,moderate fashion.
•Drive at steady speeds withoutstopping.
•Anticipate stops; slowing down mayeliminate the need to stop.
•Combine errands and minimizestop-and-go driving.
•Close the windows for high-speeddriving.
•Drive at reasonable speeds (travelingat 55 mph [88 km/h] uses 15% lessfuel than traveling at 65 mph [105km/h]).
•Keep the tires properly inflated and useonly the recommended size.
•Use the recommended engine oil.
•Perform all regularly scheduledmaintenance.
Avoid these actions; they reduce your fueleconomy:
•Sudden accelerations or hardaccelerations.
•Revving the engine before turning it off.
•Idle for periods longer than one minute.
•Warm up your vehicle on coldmornings.
•Use the air conditioner or frontdefroster.
•Use the speed control in hilly terrain.
•Rest your foot on the brake pedal whiledriving.
•Drive a heavily loaded vehicle or tow atrailer.
•Carry unnecessary weight(approximately 1 mpg [0.4 km/L] islost for every 400 lb [180 kilogram] ofweight carried).
•Driving with the wheels out ofalignment.
Conditions
•Heavily loading a vehicle or towing atrailer may reduce fuel economy at anyspeed.
•Adding certain accessories to yourvehicle (for example bug deflectors,rollbars, light bars, running boards, skiracks or luggage racks) may reducefuel economy.
•To maximize the fuel economy, drivewith the tonneau cover installed (ifequipped).
•Using fuel blended with alcohol maylower fuel economy.
•Fuel economy may decrease with lowertemperatures during the first 8–10miles (12–16 kilometers) of driving.
•Driving on flat terrain offers improvedfuel economy as compared to drivingon hilly terrain.
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•Transmissions give their best fueleconomy when operated in the topcruise gear and with steady pressureon the gas pedal.
•Four-wheel-drive operation (ifequipped) is less fuel efficient thantwo-wheel-drive operation.
•Close the windows for high-speeddriving.
DRIVING THROUGH WATER
Note:Driving through deep water abovethe recommended levels can cause vehicledamage.
If driving through deep or standing wateris unavoidable, proceed very slowly. Neverdrive through water that is higher than thebottom of the wheel rims (for cars) or thebottom of the hubs (for trucks).
When driving through water, traction orbrake capability may be limited. Also,water may enter your engine’s air intakeand severely damage your engine or yourvehicle may stall.
Once through the water, always dry thebrakes by moving your vehicle slowly whileapplying light pressure on the brake pedal.Wet brakes do not stop the vehicle asquickly as dry brakes.
FLOOR MATS
WARNINGS
Always use floor mats that aredesigned to fit the foot well of yourvehicle, leaving the pedal areaunobstructed, and which can be firmlysecured to retention posts so that theycannot slip out of position and interferewith the pedals or impair safe operation ofyour vehicle in other ways.
Incorrectly fitted floor mats cancause the accelerator pedal tobecome stuck in the open position.This can cause loss of vehicle control.
Always correctly install the floormats to the retention posts so thatthey cannot slip out of position orobstruct pedal operation.
Do not place unsecured floor matsor any other covering in the foot well.
Do not place additional floor matsor any other covering on top of theoriginal floor mats. This will reducethe pedal clearance and interfere with thepedal operation.
Do not allow objects to fall orbecome trapped under the pedals ofyour vehicle. This can cause loss ofvehicle control.
Carry out regular inspections to makesure the floor mats are secure.
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To install the floor mats, position the floormat eyelet over the retention post andpress down to lock in position.
Remove in reverse order.
SNOWPLOWING
Ford recommends that the Super DutyF-Series used for snow removal includethe snowplow package option.
Installing the Snowplow
Weight limits and guidelines for selectingand installing the snowplow are in the FordTruck Body Builders Layout Book,snowplow section, found atwww.fleet.ford.com/truckbbas. A typicalinstallation affects the following:
•Certification to government safety lawssuch as occupant protection and airbagdeployment, braking, and lighting. Lookfor an Alterer’s Label on the vehiclefrom the snowplow installer certifyingthat the installation meets allapplicable Federal Motor VehicleSafety Standards (FMVSS).
•The Total Accessory Reserve Capacity(TARC) is on the lower right side of thevehicle’s Safety ComplianceCertification Label. This applies toFord-completed vehicles of 10,000pounds (4,536 kilograms) GVWR orless. This is the weight ofpermanently-attached auxiliaryequipment, such as snowplowframe-mounting hardware, that canbe added to the vehicle and satisfyFord compliance certification toFMVSS. Exceeding this weight mayrequire the auxiliary equipment installeradditional safety certificationresponsibility. The Front AccessoryReserve Capacity (FARC) is forcustomer convenience.
•Rear ballast weight behind the rearaxle may be required to preventexceeding the FGAWR, and providefront-to-rear weight balance for properbraking and steering.
•Front wheel toe may requirere-adjustment to prevent prematureuneven tire wear. Specifications are inthe Ford Workshop Manual.
•Headlight aim may requirere-adjustment.
•The tire air pressures recommendedfor general driving are on the vehicle’sSafety Certification Label. Themaximum cold inflation pressure forthe tire and associated load rating ison the tire sidewall. Tire air pressuremay require re-adjustment within thesepressure limits to accommodate theadditional weight of the snowplowinstallation.
•Federal and some local regulationsrequire additional exterior lamps forsnowplow-equipped vehicles. Consultyour authorized dealer for additionalinformation.
Operating the Vehicle with theSnowplow Attached
Note:Do not use your vehicle for snowremoval until you have driven at least 500miles (800 kilometers).
Ford recommends vehicle speed does notexceed 44.7 mph (72 km/h) whensnowplowing.
The attached snowplow blade restrictsairflow to the radiator, and may cause theengine to run at a higher temperature:Attention to engine temperature isespecially important when outsidetemperatures are above freezing. Anglethe blade to maximize airflow to theradiator and monitor engine temperatureto determine whether a left or right angleprovides the best performance.
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Follow the severe duty schedule in yourScheduled Maintenance information forengine oil and transmission fluid changeintervals.
Snowplowing with your AirbagEquipped Vehicle
WARNINGS
Do not attempt to service, repair, ormodify the airbag supplementalrestraint system (SRS) or its fuses.See your Ford or Lincoln Mercury dealer.
Additional equipment such assnowplow equipment may affect theperformance of the airbag sensorsincreasing the risk of injury. Please refer tothe Body Builders Layout Book forinstructions about the appropriateinstallation of additional equipment.
All occupants of the vehicle,including the driver, should alwaysproperly wear their safety belts, evenwhen provided with an airbagsupplemental restraint system (SRS).
Your vehicle is equipped with a driver andpassenger airbag supplemental restraintsystem. The supplemental restraint systemwill activate in certain frontal and offsetfrontal collisions when the vehicle sustainssufficient frontal deceleration.
Careless or high speed driving whileplowing snow that results in sufficientvehicle decelerations can deploy theairbag. Such driving also increases the riskof accidents
Never remove or defeat the trippingmechanisms designed into the snowremoval equipment by its manufacturer.Doing so may cause damage to the vehicleand the snow removal equipment as wellas possible airbag deployment.
Engine temperature while plowing
When driving with a plow, your engine mayrun at a higher temperature than normalbecause the attached snowplow blade willrestrict airflow to the radiator.
•If you are driving more than 14.91 mi(24 km) at temperatures abovefreezing, angle the plow blade eitherfull left or full right to providemaximum airflow to the radiator.
•If you are driving less than 14.91 mi(24 km) at speeds up to 44.7 mph(72 km/h) in cold weather, you will notneed to worry about blade position toprovide maximum airflow.
Transmission operation whileplowing
WARNING
Do not spin the wheels at over34.2 mph (55 km/h). The tires mayfail and injure a passenger orbystander.
•Shift transfer case to 4L (4WD Low)when plowing in small areas at speedsbelow 5 mph (8 km/h).
•Shift transfer case to 4H (4WD High)when plowing larger areas or light snowat higher speeds. Do not exceed 15 mph(24 km/h).
•Do not shift the transmission from aforward gear to R (Reverse) until theengine is at idle and the wheels havestopped.
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Passenger Compartment FusePanel
The fuse panel is in the passenger footwell.Remove the panel cover to access thefuses.
Pull the fuse panel cover toward you toremove it. When the clips of the paneldisengage, let the panel fall easily.
Use the provided fuse puller tool to removea fuse. It is on the fuse panel cover.
Protected componentsFuse amp ratingFuse or relay number
Not used (spare)30A1
Auxiliary switch relay #415A2
Passenger smart window motor30A3
Hood lamp10A4Interior lights
Moonroof20A5
Driver seat module5A6
Driver lumbar motor7.5A7Driver seat switch
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Protected componentsFuse amp ratingFuse or relay number
Power mirror switch10A8
Auxiliary switch relay #310A9
Customer access feed10A10Run/accessory relay
Instrument cluster10A11
Interior lighting15A12Lighted running board lamps
Right turn signals and brake lamps15A13
Left turn signals and brake lamps15A14
Backup lamps, Trailer tow backup relay15A15High-mounted stop lampsReverse signal interior mirror
Right low beam headlamp10A16
Left low beam headlamp10A17
Brake shift interlock10A18Keypad illuminationPassive anti-theft transceiverPowertrain control module
Amplifier20A19Subwoofer
Power door locks20A20
Brake on/off switch10A21
Horn20A22
Not used (spare)15A23
Diagnostic connector15A24Electronic finish panelPower fold mirror relayRemote keyless entrySteering wheel control module
Not used (spare)15A25
Steering wheel control module5A26
Not used (spare)20A27
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2.Go to the front of the vehicle andlocate the secondary release lever,which is located under the front of thehood, to your right of the center of thevehicle (driver's side), toward theheadlight.
3.Release the hood latch by pushing thesecondary release lever to your left,toward the center of the vehicle.
4.Raise the hood.
5.To close the hood, lower the hood andallow it to drop the last 8 to 11 inches(20 to 30 centimeters).
Note:Make sure that the hood is closedproperly.
UNDER HOOD OVERVIEW -
6.2L
Note:Refer to the diesel supplement fordiesel engine component locations.
Windshield washer fluid reservoirA.
Engine oil dipstickB.
Automatic transmission fluid dipstickC.
Brake fluid reservoirD.
Engine coolant reservoirE.
Power distribution boxF.
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Adding Engine Coolant
WARNINGS
Do not add engine coolant when theengine is hot. Steam and scaldingliquids released from a hot coolingsystem can burn you badly. Also, you canbe burned if you spill coolant on hot engineparts.
Do not put engine coolant in thewindshield washer fluid container. Ifsprayed on the windshield, enginecoolant could make it difficult to seethrough the windshield.
To reduce the risk of personal injury,make sure the engine is cool beforeunscrewing the coolant pressurerelief cap. The cooling system is underpressure; steam and hot liquid can comeout forcefully when the cap is loosenedslightly.
Do not add coolant further than theMAX mark.
Note:Do not use stop leak pellets, coolingsystem sealants, or additives as they cancause damage to the engine cooling orheating systems. This damage would notbe covered under your vehicle’s warranty.
Note:During normal vehicle operation, theengine coolant may change color fromorange to pink or light red. As long as theengine coolant is clear and uncontaminated,this color change does not indicate theengine coolant has degraded nor does itrequire the engine coolant to be drained, thesystem to be flushed, or the engine coolantto be replaced.
•Do not mix different colors or types ofcoolant in your vehicle. Make sure thecorrect coolant is used. Mixing ofengine coolants may harm yourengine’s cooling system. The use of animproper coolant may harm engine andcooling system components and mayvoid the warranty. Use predilutedengine coolant meeting the Fordspecification. See Capacities andSpecifications (page 301).
•In case of emergency, a large amountof water without engine coolant maybe added in order to reach a vehicleservice location. In this instance, thecooling system must be drained,chemically cleaned with Motorcraft®Premium Cooling System Flush, andrefilled with engine coolant as soon aspossible. Water alone (without enginecoolant) can cause engine damagefrom corrosion, overheating or freezing.
•Do not use alcohol, methanol, brine orany engine coolants mixed with alcoholor methanol antifreeze (coolant).Alcohol and other liquids can causeengine damage from overheating orfreezing.
•Do not add extra inhibitors or additivesto the coolant. These can be harmfuland compromise the corrosionprotection of the engine coolant.
Unscrew the cap slowly. Any pressure willescape as you unscrew the cap.
Add prediluted engine coolant meeting theFord specification. See Capacities andSpecifications (page 301).
Whenever coolant has been added, thecoolant level in the coolant reservoirshould be checked the next few times youdrive the vehicle. If necessary, add enoughprediluted engine coolant to bring thecoolant level to the proper level.
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Recycled Engine Coolant
Ford Motor Company does not recommendthe use of recycled engine coolant since aFord-approved recycling process is not yetavailable.
Used engine coolant should be disposedof in an appropriate manner. Follow yourcommunity’s regulations and standardsfor recycling and disposing of automotivefluids.
Severe Climates
If you drive in extremely cold climates:
•It may be necessary to have a Fordauthorized dealer increase the coolantconcentration above 50%.
•A coolant concentration of 60% willprovide improved freeze pointprotection. Engine coolantconcentrations above 60% willdecrease the overheat protectioncharacteristics of the engine coolantand may cause engine damage.
If you drive in extremely hot climates:
•It may be necessary to have a Fordauthorized dealer decrease the coolantconcentration to 40%.
•A coolant concentration of 40% willprovide improved overheat protection.Engine coolant concentrations below40% will decrease the corrosion/freezeprotection characteristics of the enginecoolant and may cause enginedamage.
Vehicles driven year-round in non-extremeclimates should use prediluted enginecoolant for optimum cooling system andengine protection.
What You Should Know About Fail-Safe Cooling
If the engine coolant supply is depleted,this feature allows the vehicle to be driventemporarily before incremental componentdamage is incurred. The “fail-safe”distance depends on ambienttemperatures, vehicle load and terrain.
How Fail-Safe Cooling Works
If the engine begins to overheat, the enginecoolant temperature gauge will move tothe red (hot) area and:
The coolant temperaturewarning light will illuminate.
The service engine soonindicator will illuminate.
If the engine reaches a presetover-temperature condition, the enginewill automatically switch to alternatingcylinder operation. Each disabled cylinderacts as an air pump and cools the engine.
When this occurs the vehicle will stilloperate. However:
•The engine power will be limited.
•The air conditioning system will bedisabled.
Continued operation will increase theengine temperature and the engine willcompletely shut down, causing steeringand braking effort to increase.
Once the engine temperature cools, theengine can be re-started. Take your vehicleto an authorized dealer as soon as possibleto minimize engine damage.
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