power steering FORD SUPER DUTY 2015 3.G Owners Manual

Changing a Fuse............................................231
Maintenance
General Information....................................232
Opening and Closing the Hood..............232
Under Hood Overview - 6.2L...................233
Under Hood Overview - 6.8L..................234
Engine Oil Dipstick......................................235
Engine Oil Check..........................................235
Engine Coolant Check...............................236
Automatic Transmission FluidCheck...........................................................240
Transfer Case Fluid Check........................243
Brake Fluid Check........................................243
Power Steering Fluid Check.....................243
Washer Fluid Check....................................244
Fuel Filter........................................................244
Changing the 12V Battery.........................244
Checking the Wiper Blades.....................246
Changing the Wiper Blades.....................246
Adjusting the Headlamps.........................247
Removing a Headlamp.............................248
Changing a Bulb..........................................250
Bulb Specification Chart...........................252
Changing the Engine Air Filter................254
Vehicle Care
General Information...................................256
Cleaning Products.......................................256
Cleaning the Exterior..................................256
Waxing..............................................................257
Cleaning the Engine....................................257
Cleaning the Windows and WiperBlades..........................................................258
Cleaning the Interior...................................258
Cleaning the Instrument Panel andInstrument Cluster Lens.......................258
Cleaning Leather Seats.............................259
Repairing Minor Paint Damage..............260
Cleaning the Alloy Wheels........................261
Vehicle Storage.............................................261
Wheels and Tires
General Information...................................263
Tire Care..........................................................265
Using Snow Chains.....................................282
Tire Pressure Monitoring System...........282
Changing a Road Wheel...........................288
Technical Specifications..........................299
Capacities and Specific-ations
Engine Specifications.................................301
Motorcraft Parts..........................................302
Vehicle Identification Number................303
Vehicle Certification Label.......................303
Transmission Code Designation............304
Technical Specifications..........................305
Audio System
General Information....................................310
Audio unit - Vehicles With: AM/FM.........311
Audio unit - Vehicles With: AM/FM/CD/SYNC.............................................................312
Audio unit - Vehicles With: Sony AM/FM/CD...................................................................315
Digital Radio...................................................316
Satellite Radio...............................................318
Audio Input Jack............................................321
USB Port...........................................................321
Media Hub......................................................322
SYNC™
General Information...................................323
Using Voice Recognition...........................325
Using SYNC™ With Your Phone.............327
SYNC™ Applications and Services......338
Using SYNC™ With Your MediaPlayer...........................................................345
SYNC™ Troubleshooting.........................353
4Super Duty (), enUSATable of Contents

Jack
Keep out of reach of children
Lighting control
Low tire pressure warning
Maintain correct fluid level
Note operating instructions
Panic alarm
Parking aid
Parking brake
Power steering fluid
Power windows front/rear
Power window lockout
Service engine soon
Side airbag
Shield the eyes
Stability control
Windshield wash and wipe
DATA RECORDING
Service Data Recording
Service data recorders in your vehicle arecapable of collecting and storingdiagnostic information about your vehicle.This potentially includes information aboutthe performance or status of varioussystems and modules in the vehicle, suchas engine, throttle, steering or brakesystems. In order to properly diagnose andservice your vehicle, Ford Motor Company,Ford of Canada, and service and repairfacilities may access or share among themvehicle diagnostic information receivedthrough a direct connection to your vehiclewhen diagnosing or servicing your vehicle.Additionally, when your vehicle is in forservice or repair, Ford Motor Company,Ford of Canada, and service and repairfacilities may access or share among themdata for vehicle improvement purposes.For U.S. only (if equipped), if you chooseto use the SYNC Vehicle Health Report,you consent that certain diagnosticinformation may also be accessedelectronically by Ford Motor Company andFord authorized service facilities, and thatthe diagnostic information may be usedfor any purpose. See SYNC™ (page 323).
9Super Duty (), enUSAIntroduction E161353 E139213 E167012

ActionMessage
A MyKey is in use, the optional setting is on and yourvehicle exceeds a preselected speed.CHECK SPEED DRIVE SAFELY
A MyKey is in use and Belt-Minder® is active.BUCKLE UP TO UNMUTEAUDIO
An attempt failed to program a spare key using twoexisting MyKeys.MYKEY COULD NOT PROGRAM
Park Aid
ActionMessage
The transmission is in R (Reverse) and the park aid isdisabled.CHECK REAR PARK AID
The rear park aid is disabled.REAR PARK AID OFF
The rear park aid is enabled.REAR PARK AID ON
Park Brake
ActionMessage
The parking brake is set and your vehicle is in motion.PARK BRAKE ENGAGED
Power Steering
ActionMessage
The power steering system has detected a conditionthat requires service. Have the system checked by anauthorized dealer.
SERVICE POWER STEERING
The power steering system has detected a conditionwithin the power steering system that requires serviceimmediately. Have the system checked by an author-ized dealer.
SERVICE POWER STEERINGNOW
The power steering system has disabled powersteering assist due to a system error. Have the systemchecked by an authorized dealer.
POWER STEERING ASSISTFAULT
99Super Duty (), enUSAInformation Displays

If SHIFT DELAYED PULL FORWARD isdisplayed in the information display,transfer case gear tooth blockage ispresent. To alleviate this condition, placethe transmission in a forward gear, movethe vehicle forward approximately 5 feet(1.5 meters), and shift the transmissionback to neutral to allow the transfer caseto complete the range shift.
How Your Vehicle Differs FromOther Vehicles
WARNING
Vehicles with a higher center ofgravity such as utility and four-wheeldrive vehicles handle differently thanvehicles with a lower center of gravity.Utility and four-wheel drive vehicles arenot designed for cornering at speeds ashigh as passenger cars any more thanlow-slung sports cars are designed toperform satisfactorily under off-roadconditions. Avoid sharp turns, excessivespeed and abrupt maneuvers in thesevehicles. Failure to drive cautiously couldresult in an increased risk of loss of vehiclecontrol, vehicle rollover, personal injury anddeath.
Truck and utility vehicles can differ fromsome other vehicles. Your vehicle may behigher to allow it to travel over roughterrain without getting hung up ordamaging underbody components.
The differences that make your vehicle soversatile also make it handle differentlythan an ordinary passenger car.
Maintain steering wheel control at alltimes, especially in rough terrain. Sincesudden changes in terrain can result inabrupt steering wheel motion, make sureyou grip the steering wheel from theoutside. Do not grip the spokes.
Drive cautiously to avoid vehicle damagefrom concealed objects such as rocks andstumps.
You should either know the terrain orexamine maps of the area before driving.Map out your route before driving in thearea. To maintain steering and brakingcontrol of your vehicle, you must have allfour wheels on the ground and they mustbe rolling, not sliding or spinning.
Driving Off-Road With Truck andUtility Vehicles
Note:On some models, the initial shift fromtwo-wheel drive to four-wheel drive whilethe vehicle is moving can cause somemomentary clunk and ratcheting sounds.This is the front drivetrain coming up tospeed and the automatic locking hubsengaging and is not cause for concern.
Note:Your vehicle may be equipped witha front air dam that can become damaged(due to reduced ground clearance) whentaking your vehicle off-road. This air damcan be taken off by removing two bolts.
Four-wheel drive vehicles are speciallyequipped for driving on sand, snow, mudand rough terrain and have operatingcharacteristics that are somewhatdifferent from conventional vehicles, bothon and off the road.
Power is supplied to all four wheelsthrough a transfer case. On Four-wheeldrive vehicles, the transfer case allows youto select 4WD when necessary.Information on transfer case operation andshifting procedures can be found in thischapter. Information on transfer casemaintenance can be found in theMaintenance chapter. You should becomethoroughly familiar with this informationbefore you operate your vehicle.
155Super Duty (), enUSAFour-Wheel Drive (If Equipped)

Four-wheel drive (when you select a 4WDmode) uses all four wheels to power thevehicle. This increases traction, enablingyou to drive over terrain and roadconditions that a conventional two-wheeldrive vehicle cannot.
Basic Operating Principles
•Drive slower in strong crosswinds whichcan affect the normal steeringcharacteristics of your vehicle.
•When driving your vehicle on surfacesmade slippery by loose sand, water,gravel, snow or ice proceed with care.
•Do not use Four-wheel drive on dry,hard surfaced roads. Doing so willproduce excessive noise, increase tirewear and may damage drivecomponents. Four-wheel drive modesare only intended for consistentlyslippery or loose surfaces.
If Your Vehicle leaves the Road
If your vehicle leaves the road, reduce yourvehicle speed and avoid severe braking.When your vehicle speed has been reducedease your vehicle back onto the road. Donot turn the steering wheel sharply whilereturning your vehicle to the road.
It may be safer to stay on the shoulder ofthe road and slow down gradually beforereturning to the road. You may lose controlif you do not slow down or if you turn thesteering wheel too sharply or abruptly.
It may be less risky to strike small objects,such as freeway reflectors, with minordamage to your vehicle rather thanattempt a sudden return to the road whichcould cause your vehicle to slide sidewaysout of control or roll over. Remember, yoursafety and the safety of others should beyour primary concern.
Emergency Maneuvers
In an unavoidable emergency situationwhere a sudden sharp turn must be made,remember to avoid over-driving yourvehicle (i.e. turn the steering wheel only asrapidly and as far as required to avoid theemergency). Excessive steering can resultin loss of vehicle control. Apply smoothpressure to the accelerator pedal or brakepedal when changes in vehicle speed arerequired. Avoid abrupt steering,acceleration and braking. This could resultin an increased risk of vehicle roll over, lossof vehicle control and personal injury. Useall available road surface to bring yourvehicle to a safe direction of travel.
In the event of an emergency stop, avoidskidding the tires and do not attempt anysharp steering wheel movements.
If your vehicle goes from one type ofsurface to another (i.e. from concrete togravel) there will be a change in the wayyour vehicle responds to a maneuver (i.e.steering, acceleration or braking).
Sand
When driving over sand, try to keep all fourwheels on the most solid area of the trail.Avoid reducing the tire pressures but shiftto a lower gear and drive steadily throughthe terrain. Apply the accelerator slowlyand avoid excessive wheel slip.
When driving at slow speeds in deep sandunder high outside temperatures, use a lowgear when possible. Low gear operationwill maximize the engine and transmissioncooling capability.
Avoid driving at excessive speeds, thiscauses vehicle momentum to work againstyou and your vehicle could become stuckto the point that assistance may berequired from another vehicle. Remember,you may be able to back out the way youcame if you proceed with caution.
156Super Duty (), enUSAFour-Wheel Drive (If Equipped)

If your vehicle has anti-lock brakes, applythe brakes steadily. Do not pump thebrakes.
Driving on Snow and Ice
WARNING
If you are driving in slipperyconditions that require tire chains orcables, then it is critical that you drivecautiously. Keep speeds down, allow forlonger stopping distances and avoidaggressive steering to reduce the chancesof a loss of vehicle control which can leadto serious injury or death. If the rear end ofyour vehicle slides while cornering, steer inthe direction of the slide until you regaincontrol of your vehicle.
Note:Excessive tire slippage can causetransmission damage.
Four-wheel drive vehicles have advantagesover two-wheel drive vehicles in snow andice but can skid like any other vehicle.Should you start to slide while driving onsnowy or icy roads, turn the steering wheelin the direction of the slide until you regaincontrol.
Avoid sudden applications of power andquick changes of direction on snow andice. Apply the accelerator slowly andsteadily when starting from a full stop.
Avoid sudden braking. Although afour-wheel drive vehicle may acceleratebetter than a two-wheel drive vehicle insnow and ice, it will not stop any faster asbraking occurs at all four wheels. Do notbecome overconfident as to roadconditions.
Make sure you allow sufficient distancebetween you and other vehicles forstopping. Drive slower than usual andconsider using one of the lower gears. Inemergency stopping situations, apply thebrake steadily. Do not pump the brakepedal. See Hints on Driving WithAnti-Lock Brakes (page 162).
If Your Vehicle Gets Stuck In Mud orSnow
WARNING
Do not spin the wheels at over 35mph (56 km/h). The tires may failand injure a passenger or bystander.
If your vehicle gets stuck in mud or snow,it may be rocked out by shifting betweenforward and reverse gears, stoppingbetween shifts in a steady pattern. Presslightly on the accelerator in each gear.
Note:Do not rock your vehicle if the engineis not at normal operating temperature,damage to the transmission may occur.
Note:Do not rock your vehicle for morethan a minute, damage to the transmissionand tires may occur or the engine mayoverheat.
Parking
WARNINGS
If the parking brake is fully released,but the brake warning lamp remainsilluminated, the brakes may not beworking properly. See your authorizeddealer.
Always set the parking brake fullyand make sure the gearshift islatched in P (Park). Turn the ignitionto the off position and remove the keywhenever you leave your vehicle.
158Super Duty (), enUSAFour-Wheel Drive (If Equipped)

GENERAL INFORMATION
Note:Occasional brake noise is normal. Ifa metal-to-metal, continuous grinding orcontinuous squeal sound is present, thebrake linings may be worn-out. Have thesystem checked by an authorized dealer. Ifyour vehicle has continuous vibration orshudder in the steering wheel while braking,have it checked by an authorized dealer.
Note:Brake dust may accumulate on thewheels, even under normal drivingconditions. Some dust is inevitable as thebrakes wear and does not contribute tobrake noise. See Cleaning the AlloyWheels (page 261).
See Warning Lamps andIndicators (page 77).
Wet brakes result in reduced brakingefficiency. Gently press the brake pedal afew times when driving from a car wash orstanding water to dry the brakes.
Brake Over Accelerator
In the event the accelerator pedalbecomes stuck or entrapped, apply steadyand firm pressure to the brake pedal toslow the vehicle and reduce engine power.If you experience this condition, apply thebrakes and bring your vehicle to a safestop. Move the transmission selector leverto position P, switch the engine off andapply the parking brake. Inspect theaccelerator pedal for any interference. Ifnone are found and the condition persists,have your vehicle towed to the nearestauthorized dealer.
Brake Assist
Brake assist detects when you brakerapidly by measuring the rate at which youpress the brake pedal. It providesmaximum braking efficiency as long as youpress the pedal, and can reduce stoppingdistances in critical situations.
Anti-lock Brake System
This system helps you maintain steeringcontrol during emergency stops by keepingthe brakes from locking.
This lamp momentarilyilluminates when you turn theignition on. If the light does notilluminate during start up, remains on orflashes, the system may be disabled. Havethe system checked by an authorizeddealer.
If the system is disabled, normalbraking is still effective. If thebrake warning lamp illuminateswhen you release the parking brake, havethe system checked by an authorizeddealer.
HINTS ON DRIVING WITH
ANTI-LOCK BRAKES
Note:When the system is operating, thebrake pedal will pulse and may travelfurther. Maintain pressure on the brakepedal. You may also hear a noise from thesystem. This is normal.
The anti-lock braking system will noteliminate the risks when:
•you drive too closely to the vehicle infront of you
•your vehicle is hydroplaning
•you take corners too fast
•the road surface is poor.
162Super Duty (), enUSABrakesE144522 E144522

STEERING
To help prevent damage to the powersteering system:
•Never hold the steering wheel at itsfurthest turning points (until it stops)for more than three to five secondswhen the engine is running.
•Do not operate the vehicle with a lowpower steering pump fluid level (belowthe MIN mark on the reservoir).
•Some noise is normal during operation.If excessive, check for low powersteering pump fluid level beforeseeking service by your dealer.
•Heavy or uneven efforts may be causedby low power steering fluid. Check forlow power steering pump fluid levelbefore seeking service by your dealer.
•Do not fill the power steering pumpreservoir above the MAX mark on thereservoir, as this may result in leaksfrom the reservoir.
If the power steering system breaks down(or if the engine is turned off), you cansteer the vehicle manually, but it takesmore effort.
If the steering wanders or pulls, check for:
•an improperly inflated tire
•uneven tire wear
•loose or worn suspension components
•loose or worn steering components
•improper vehicle alignment
If any steering components are serviced orreplaced, install new fasteners (many arecoated with thread adhesive or haveprevailing torque features which may notbe re-used). Never re-use a bolt or nut.Torque fasteners to specifications.
A high crown in the road or high crosswindsmay also make the steering seem towander or pull.
177Super Duty (), enUSADriving Aids

HAZARD WARNING FLASHERS
Note:The hazard warning flashers willoperate when the ignition is in any positionor if the key is not in the ignition. If usedwhen the engine is not running, the batterywill lose charge. As a result, there may beinsufficient power to restart your engine.
In some models, the hazardflasher control is located on theinstrument panel.
In other models, this feature is located onthe steering column, just behind thesteering wheel.
Use your hazard warning flashers whenyour vehicle is creating a safety hazard forother motorists.
•Press the flasher control and all frontand rear direction indicators flash.
•Press the flasher control again to turnthem off.
FUEL SHUTOFF
WARNING
Failure to inspect and, if necessary,repair fuel leaks after a collision mayincrease the risk of fire and seriousinjury. Ford Motor Company recommendsthat the fuel system be inspected by anauthorized dealer after any collision.
In the event of a moderate to severecollision, this vehicle is equipped with afuel pump shut-off feature that stops theflow of fuel to the engine. Not every impactwill cause a shut-off.
Should your vehicle shut off after acollision, you may restart your vehicle. Forvehicles equipped with a key system:
1.Switch off the ignition.
2.Switch on the ignition.
3.Repeat Steps 1 and 2 to re-enable thefuel pump.
For vehicles equipped with a push buttonstart system:
1.Press the START/STOP button toswitch off the ignition.
2.Press the brake pedal and press theSTART/STOP button to start thevehicle.
3.Remove your foot from the brake pedaland press the START/STOP buttonto switch off the ignition.
4.You can either attempt to start theengine by pressing the brake pedal andthe START/STOP button, or switchon the ignition only by pressing theSTART/STOP button withoutpressing the brake pedal. Both waysre-enable the fuel system.
Note:When you try to restart your vehicleafter a fuel shutoff, the vehicle makes surethat various systems are safe to restart.Once your vehicle determines that thesystems are safe, then the vehicle will allowyou to restart.
Note:In the event that your vehicle doesnot restart after your third attempt, contactan authorized dealer.
213Super Duty (), enUSARoadside EmergenciesE142663 E161463

Protected componentsFuse amp ratingFuse or relay number
Power mirror switch10A8
Auxiliary switch relay #310A9
Customer access feed10A10Run/accessory relay
Instrument cluster10A11
Interior lighting15A12Lighted running board lamps
Right turn signals and brake lamps15A13
Left turn signals and brake lamps15A14
Backup lamps, Trailer tow backup relay15A15High-mounted stop lampsReverse signal interior mirror
Right low beam headlamp10A16
Left low beam headlamp10A17
Brake shift interlock10A18Keypad illuminationPassive anti-theft transceiverPowertrain control module
Amplifier20A19Subwoofer
Power door locks20A20
Brake on/off switch10A21
Horn20A22
Not used (spare)15A23
Diagnostic connector15A24Electronic finish panelPower fold mirror relayRemote keyless entrySteering wheel control module
Not used (spare)15A25
Steering wheel control module5A26
Not used (spare)20A27
229Super Duty (), enUSAFuses