check engine FORD SUPER DUTY 2016 3.G Service Manual

Be sure to ask your dealership service
advisor or technician about the multi-point
vehicle inspection. It is a comprehensive
way to perform a thorough inspection of
your vehicle. Your checklist gives you
immediate feedback on the overall
condition of your vehicle.
NORMAL SCHEDULED MAINTENANCE
6.2L and 6.8L Gasoline Engines Every 7500 miles (12000 km) or six months (whichever comes first)
Change engine oil and filter.
Rotate tires *
, inspect tire wear and measure tread depth.
Inspect wheels and related components for abnormal noise, wear, looseness or drag.
Perform multi-point inspection (recommended).
* Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
only if unusual wear is noted. Every 15000 miles (24000 km) or 12 months (whichever comes first)
Inspect automatic transmission fluid level. Consult dealer for requirements.
Inspect brake pads, shoes, rotors, drums, brake linings, hoses and parking brake.
Inspect engine cooling system strength and hoses.
Inspect exhaust system and heat shields.
Inspect front axle and U-joints. Lubricate if equipped with grease fittings (Four-wheel
drive vehicles).
Inspect steering linkage, ball joints, suspension, tie-rod ends, driveshaft and U-joints.
Lubricate if equipped with grease fittings. Other maintenance items
Replace climate-controlled (heated and cooled) seat
filter. *
Every 30000 miles (48000
km)
Replace engine air filter.
Change automatic transmission fluid and filter on 5-speed
transmission. Consult dealer for requirements.
Every 60000 miles (96000
km)
459
Super Duty (TFA) Canada/United States of America, enUSA, Second Printing Scheduled Maintenance

Off-road operation
Inspect steering linkage, ball joints and U-joints, Lubricate
if equipped with grease fittings.
Inspect frequently, service
as required
Replace engine air filter.
Change engine oil and filter.
Every 5000 miles (8000
km) or six months
Inspect the wheels and related components for abnormal
noise, wear, looseness or drag.
Rotate tires*
, inspect tires for wear and measure tread
depth.
Replace front wheel bearing grease and grease seals if
non-sealed bearings are used.
Every 30000 miles (48000
km)
Change rear axle fluid (F-450 and F-550 only).
Every 50000 miles (80000
km)
Change transfer case fluid (Four-wheel drive vehicles).
Every 60000 miles (96000
km)
* Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
only if unusual wear is noted. Exclusive use of E85 (Flex fuel vehicles only)
If ran exclusively on E85, fill the fuel tank full with regular
unleaded fuel.
Every oil change interval
6.7L Diesel Engine
See the diesel supplement for special
operating condition information.
Exceptions
There are several exceptions to the Normal
Schedule:
Axle and Tranfer Case Maintenance
Change the axle fluid anytime an axle is
submerged in water. Rear axles and power take-off units with
synthetic fluid and light-duty trucks
equipped with Ford-design axles are
lubricated for life; do not check or change
fluid unless a leak is suspected, service is
required or the assembly has been
submerged in water. During long periods
of trailer towing with outside temperatures
above 70°F (21°C) and at wide-open
throttle for long periods above 45 mph (72
km/h), change non-synthetic rear axle fluid
every 3000 miles (4800 kilometers) or
three months, whichever comes first. This
interval can be waived if the axle is filled
with 75W140 synthetic gear fluid meeting
463
Super Duty (TFA) Canada/United States of America, enUSA, Second Printing Scheduled Maintenance

4
4WD
See: Four-Wheel Drive..................................... 156
A
A/C See: Climate Control......................................... 109
About This Manual...........................................7
ABS See: Brakes............................................................ 167
ABS driving hints See: Hints on Driving With Anti-Lock
Brakes................................................................. 167
Accessories....................................................450 Exterior style....................................................... 450
Interior style......................................................... 450
Lifestyle................................................................. 450
Peace of mind.................................................... 450
Accessories See: Replacement Parts
Recommendation............................................. 11
Adjusting the Headlamps.........................247 Horizontal Aim Adjustment........................... 248
Vertical Aim Adjustment................................. 247
Adjusting the Pedals
....................................68
Adjusting the Steering Wheel...................65
Airbag Disposal...............................................45
Air Conditioning See: Climate Control......................................... 109
Air Filter See: Changing the Engine Air Filter.............254
Alarm See: Anti-Theft Alarm........................................ 64
Anti-Theft Alarm
............................................64
Arming the Alarm................................................. 64
Disarming the Alarm........................................... 64
Appendices....................................................475
Audible Warnings and Indicators
.............86
Headlamps On Warning Chime..................... 86
Key in Ignition Warning Chime........................ 86
Parking Brake On Warning Chime.................. 87
Audio Control..................................................65 Media........................................................................\
66
Seek, Next or Previous....................................... 66
Audio System.................................................317 General Information........................................... 317Audio Unit - Vehicles With: AM/FM/CD/
SYNC..............................................................319
Audio Unit - Vehicles With: AM/FM/CD/ Touchscreen Display
................................322
Audio Unit - Vehicles With: AM/FM.......318
Autolamps..........................................................71 Autolamps - Programmable Exit Delay........71
Automatic Climate Control.......................110
Automatic Transmission
...........................149
Brake-Shift Interlock......................................... 153
If Your Vehicle Gets Stuck In Mud or Snow.................................................................. 154
Understanding the Shift Positions of a 6– Speed Automatic Transmission........150
Understanding the Shift Positions of the 5– Speed Automatic Transmission.........149
Understanding your SelectShift Automatic ™ transmission......................... 152
Automatic Transmission Fluid Check............................................................240
Checking Automatic Transmission Fluid................................................................... 240
Auxiliary Power Points
................................135
110 Volt AC Power Point................................... 135
12 Volt DC Power Point..................................... 135
Locations............................................................... 135
Auxiliary Switches
........................................451
B
Battery See: Changing the 12V Battery..................... 245
Bed Extender....................................................61 Grocery mode........................................................ 62
Tailgate mode......................................................... 61
Bonnet Lock See: Opening and Closing the Hood...........232
Booster Seats..................................................24 Types of Booster Seats...................................... 25
Brake Fluid Check........................................244
Brakes................................................................167 General Information........................................... 167
Breaking-In....................................................206
Bulb Specification Chart
...........................252
C
California Proposition 65..............................11
497
Super Duty (TFA) Canada/United States of America, enUSA, Second Printing Index

Capacities and Specifications - 6.2L
V8...................................................................307
Specifications..................................................... 308
Capacities and Specifications - 6.8L Triton-30V - V10..........................................311
Specifications....................................................... 312
Capacities and Specifications................303
Car Wash See: Cleaning the Exterior.............................. 256
Center Console...............................................137 Removable Front Cupholders........................ 137
Changing a Bulb...........................................249 Replacing Brake/Tail/Turn/Reverse Lamp
Bulbs................................................................... 251
Replacing Cargo Lamp and Central High Mounted Brake Lamp Bulbs...................... 251
Replacing Fog Lamp Bulbs............................ 250
Replacing Front Clearance and Identification Lamp Bulbs......................... 250
Replacing Front Park and Direction Indicator Lamp Bulbs.................................. 250
Replacing Headlamp Bulbs........................... 250
Replacing the License Plate Lamp Bulb.................................................................... 252
Changing a Fuse
............................................231
Fuses........................................................................\
231
Changing a Road Wheel
...........................290
Dissimilar Spare Wheel and Tire Assembly
Information..................................................... 290
Location of the Spare Tire and Tools..........291
Removing the Spare Tire (With Spare Tire Carrier Only).................................................... 292
Tire Change Procedure.................................... 293
Changing the 12V Battery.........................245 Battery Management System (If
Equipped) ........................................................ 246
Changing the Engine Air Filter................254
Changing the Wiper Blades
.....................247
Checking MyKey System Status...............52
Checking the Wiper Blades
......................247
Child Restraint and Seatbelt Maintenance.................................................35
Child Restraint Positioning
.........................26
Child Safety.......................................................15
General Information............................................. 15
Child Safety Locks..........................................27 Cleaning Leather Seats.............................260
With King Ranch Edition................................. 260
Without King Ranch Edition.......................... 260
Cleaning Products.......................................256
Cleaning the Alloy Wheels........................261
Cleaning the Engine....................................258
Cleaning the Exterior
..................................256
Exterior Chrome Parts...................................... 257
Exterior Plastic Parts......................................... 257
Stripes or Graphics............................................ 257
Underbody............................................................ 257
Cleaning the Instrument Panel and Instrument Cluster Lens........................259
Cleaning the Interior...................................259
Cleaning the Windows and Wiper Blades...........................................................258
Clearing All MyKeys.......................................52
Climate.............................................................431 Climate Control Voice Commands.............434
Climate Control
............................................109
Climate Controlled Seats..........................123 Cooled Seats........................................................ 124
Heated Seats........................................................ 123
Coolant Check See: Engine Coolant Check............................ 236
Crash Sensors and Airbag Indicator.......44
Creating a MyKey.............................................51 Programming/Changing Configurable
Settings................................................................ 51
Cruise Control
.................................................66
Principle of Operation........................................ 181
Cruise control See: Using Cruise Control................................. 181
Customer Assistance..................................216
D
Data Recording
..................................................9
Event Data Recording........................................... 9
Service Data Recording........................................ 9
Daytime Running Lamps.............................72
Digital Radio..................................................323 HD Radio Reception and Station
Troubleshooting............................................ 324
Direction Indicators
........................................73
Lane Change.......................................................... 73
498
Super Duty (TFA) Canada/United States of America, enUSA, Second Printing Index

Driver and Passenger Airbags....................37
Children and Airbags........................................... 42
Passenger Airbag On and Off Switch ..........37
Proper Driver and Front Passenger Seating Adjustment......................................................... 41
Driving Aids.....................................................182
Driving Hints..................................................206
Driving Through Water...............................207
DRL See: Daytime Running Lamps.......................... 72
E
Economical Driving
.....................................206
Electronic Locking Differential................165
Activating the Electronic Locking
Differential....................................................... 165
Emission Control System..........................146 On-Board Diagnostics (OBD-II).................... 147
Readiness for Inspection/Maintenance (I/M) Testing................................................... 148
End User License Agreement
..................475
SYNC End User License Agreement
(EULA).............................................................. 475
Engine Block Heater....................................140 Using the Engine Block Heater....................... 141
Engine Coolant Check
...............................236
Adding Engine Coolant.................................... 237
Recycled Engine Coolant................................ 238
Severe Climates................................................. 238
What You Should Know About Fail-Safe Cooling.............................................................. 238
Engine Immobilizer See: Passive Anti-Theft System..................... 63
Engine Oil Check
..........................................235
Adding Engine Oil.............................................. 235
Engine Oil Dipstick......................................235
Engine Specifications
................................303
Drivebelt Routing............................................... 303Entertainment...............................................397
A/V Inputs............................................................. 412
AM/FM Radio...................................................... 397
Bluetooth Audio.................................................. 412
CD........................................................................\
.... 407
SD Card Slot and USB Port........................... 409
SIRIUS® Satellite Radio (If Activated)....................................................... 403
Supported Media Players, Formats and Metadata Information.................................. 412
Environment......................................................14
Essential Towing Checks...........................194 Before Towing a Trailer..................................... 201
Dynamic Hitching Using the Rear View Camera System.............................................. 195
Hitches................................................................... 196
Integrated Trailer Brake Controller..............198
Launching or Retrieving a Boat or Personal Watercraft (PWC)........................................ 202
Safety Chains....................................................... 198
Trailer Brakes....................................................... 198
Trailer Lamps....................................................... 201
Trailer Towing Connector................................. 195
When Towing a Trailer...................................... 201
Event Data Recording See: Data Recording.............................................. 9
Export Unique Options..................................13
Extended Service Plan (ESP).................454 EXTENDED SERVICE PLAN (CANADA
ONLY)............................................................... 455
EXTENDED SERVICE PLAN (U.S. Only).................................................................. 454
Exterior Mirrors
................................................76
Clearance Lamps.................................................. 77
Fold-Away Exterior Mirrors............................... 76
Heated Exterior Mirrors....................................... 77
Memory Mirrors...................................................... 77
Power Exterior Mirrors......................................... 76
Telescoping Mirrors.............................................. 77
499
Super Duty (TFA) Canada/United States of America, enUSA, Second Printing Index

F
Fastening the Seatbelts..............................29
Fastening the Cinch Tongue............................ 30
Safety Belt Extension Assembly...................... 31
Safety Belt Locking Modes............................... 30
Using Safety Belts During Pregnancy...........30
Using the Safety Belt with Cinch Tongue (Front Center and Rear Center Seats
Only).................................................................... 29
Floor Mats.......................................................207
Fog Lamps - Front See: Front Fog Lamps......................................... 72
Foot Pedals See: Adjusting the Pedals................................. 68
Ford Credit
..........................................................11
(U.S. Only)................................................................. 11
Four-Wheel Drive
.........................................156
Front Fog Lamps.............................................72
Front Seat Armrest.......................................125
Fuel and Refueling.......................................142
Fuel Consumption
........................................145
Calculating Fuel Economy.............................. 146
Filling the Tank..................................................... 145
Fuel Filter........................................................244
Fuel Quality.....................................................143 Choosing the Right Fuel................................... 143
Choosing the Right Fuel With a Flex Fuel Vehicle (If Equipped)................................... 143
Diesel Engine........................................................ 143
Octane Recommendations............................ 143
Fuel Shutoff
....................................................212
Fuses.................................................................223
Fuse Specification Chart...........................223 Passenger Compartment Fuse
Panel
.................................................................. 228
Power Distribution Box.................................... 223
G
Garage Door Opener See: Universal Garage Door Opener............127 Gauges................................................................81
Engine Coolant Temperature Gauge............82
Engine Oil Pressure Gauge............................... 82
Fuel Gauge.............................................................. 82
Information Display............................................. 83
Transmission Fluid Temperature Gauge................................................................... 82
General Information on Radio Frequencies...................................................46
General Maintenance Information.......456 Multi-point Inspection..................................... 458
Owner Checks and Services.......................... 457
Protecting Your Investment.......................... 456
Why Maintain Your Vehicle?......................... 456
Why Maintain Your Vehicle at Your Dealership?..................................................... 456
Getting Assistance Outside the U.S. and Canada..........................................................219
Getting the Services You Need................216 Away From Home............................................... 216
Global Opening
...............................................76
Opening the Windows........................................ 76
H
Handbrake See: Parking Brake............................................. 168
Hazard Warning Flashers
...........................212
HDC See: Using Hill Descent Control..................... 175
Headlamp Adjusting See: Adjusting the Headlamps..................... 247
Headlamp Removal See: Removing a Headlamp.......................... 249
Head Restraints
..............................................115
Adjusting the Head Restraint.......................... 116
Heated Seats
..................................................122
Rear Heated Seats ............................................. 122
Heated Steering Wheel................................67
Heated Windows and Mirrors...................114 Heated Exterior Mirror........................................ 114
Heated Rear Window......................................... 114
Heating See: Climate Control......................................... 109
Hill Start Assist.............................................168 Switching the System On and Off...............169
Using Hill Start Assist....................................... 168
500
Super Duty (TFA) Canada/United States of America, enUSA, Second Printing Index

K
Keyless Entry...................................................56
SECURICODE™ KEYLESS ENTRY
KEYPAD.............................................................. 56
Unlocking and Locking the Doors.................. 58
Keys and Remote Controls........................46
L
Lighting Control..............................................70 Headlamp Flasher................................................. 71
High Beams............................................................ 70
Lighting..............................................................70 General Information............................................ 70
Limited Slip Differential.............................165
Load Carrying
.................................................183
Load Limit.......................................................183
Special Loading Instructions for Owners of
Pick-up Trucks and Utility-type
Vehicles............................................................. 189
Vehicle Loading - with and without a Trailer .................................................................. 183
Locking and Unlocking.................................55 Autolock and Autounlock................................. 55
Battery Saver......................................................... 56
Illuminated Entry.................................................. 56
Power Door Locks................................................ 55
Remote Control.................................................... 55
Smart Unlocks....................................................... 55
Locks...................................................................55
Lug Nuts See: Changing a Road Wheel....................... 290
M
Maintenance..................................................232 General Information.......................................... 232
Manual Climate Control............................109
Manual Seats
...................................................117
Manual Lumbar ................................................... 118
Moving the Seat Backward and Forward............................................................... 117
Recline Adjustment............................................. 117
Media Hub
......................................................328 Memory Function
..........................................118
Easy Entry and Exit Feature............................ 120
Linking a PreSet Position to your Remote Control or Intelligent Access Key Fob
........................................................................\
....... 119
Recalling a Preset Position.............................. 119
Saving a Preset Position................................... 119
Message Center See: Information Displays................................ 88
Mirrors See: Heated Windows and Mirrors...............114
See: Windows and Mirrors................................ 75
Mobile Communications Equipment.......13
Moonroof...........................................................79 Bounce-Back......................................................... 80
Opening and Closing the Moonroof..............79
Venting the Moonroof........................................ 80
Motorcraft Parts
..........................................304
MyFord Touch ™...........................................376
General Information.......................................... 376
MyFord Touch ™ Troubleshooting.........443
MyKey Troubleshooting
...............................54
MyKey ™............................................................50
Principle of Operation........................................ 50
N
Navigation......................................................434 cityseekr................................................................ 436
Destination Mode.............................................. 434
Map Mode............................................................ 440
Navigation Map Updates................................ 443
Navigation Voice Commands....................... 443
Point of Interest (POI) Categories..............436
Quick-touch Buttons........................................ 442
Setting Your Navigation Preferences..........437
Normal Scheduled Maintenance..........459 6.2L and 6.8L Gasoline Engines.................. 459
6.7L Diesel Engine............................................. 460
O
Oil Change Indicator Reset......................236 Resetting the Oil Life Monitoring
System.............................................................. 236
Oil Check See: Engine Oil Check...................................... 235
Opening and Closing the Hood..............232
502
Super Duty (TFA) Canada/United States of America, enUSA, Second Printing Index

Using Stability Control................................172
AdvanceTrac® with Roll Stability Control ™
(RSC®)............................................................... 172
Using SYNC™ With Your Media Player.............................................................357
Accessing Your Play Menu............................. 362
Connecting Your Digital Media Player to the USB Port........................................................... 357
Media Menu Features...................................... 360
Media Voice Commands................................ 359
System Settings................................................. 364
What's Playing?................................................. 358
Using SYNC™ With Your Phone............334 Accessing Features Through the Phone
Menu.................................................................. 338
Accessing Your Phone Settings.................... 343
Making a Call....................................................... 337
Pairing a Cell Phone for the First Time................................................................... 334
Pairing Subsequent Cell Phones.................335
Phone Options during an Active Call..........337
Phone Voice Commands................................ 335
Receiving Calls.................................................... 337
System Settings................................................. 344
Text Messaging.................................................... 341
Using Traction Control................................170 System Indicator Lights and
Messages............................................................ 171
Using Voice Recognition............................331 Initiating a Voice Session................................. 331
System Interaction and Feedback..............332
Utilizing the Mediation/Arbitration Program (Canada Only).........................219
V
Vehicle Care...................................................256 General Information......................................... 256
Vehicle Certification Label
......................306
Vehicle Identification Number...............305 Vehicle Storage
.............................................262
Battery................................................................... 263
Body........................................................................\
262
Brakes.................................................................... 263
Cooling system................................................... 262
Engine.................................................................... 262
Fuel system.......................................................... 262
General.................................................................. 262
Miscellaneous..................................................... 263
Removing Vehicle From Storage.................263
Tires........................................................................\
263
Ventilation See: Climate Control......................................... 109
VIN See: Vehicle Identification Number............305
Voice Control...................................................66
W
Warning Lamps and Indicators.................83 4X2........................................................................\
.... 86
4X4 HIGH................................................................ 86
4X4 LOW................................................................. 86
Anti-Lock Braking System................................ 83
Battery...................................................................... 83
Brake System......................................................... 83
Check Fuel Cap..................................................... 84
Cruise Control........................................................ 84
Diesel Warning Lights........................................ 86
Direction Indicator............................................... 84
Door Ajar................................................................. 84
Electronic Locking Differential........................ 84
Engine Coolant Temperature.......................... 84
Engine Oil................................................................ 84
Fasten Safety Belt............................................... 84
Front Airbag........................................................... 84
High Beam.............................................................. 84
Hill Descent............................................................ 84
Low Fuel Level....................................................... 85
Low Tire Pressure Warning............................... 85
Powertrain Malfunction/Reduced Power/Electronic Throttle Control...........85
Service Engine Soon........................................... 85
Stability Control................................................... 85
Stability Control Off............................................ 86
Transmission Tow/Haul.................................... 86
Washer Fluid Check....................................244
506
Super Duty (TFA) Canada/United States of America, enUSA, Second Printing Index