maintenance FORD SUPER DUTY 2017 4.G Workshop Manual

4. Drain the diesel fuel conditioner
module. Turn the drain plug
counterclockwise until it stops. Do not
use any tools to loosen the drain plug.
Drain the filter, approximately 0.5 gal
(2 L), into an appropriate container. Do
not re-use the fuel drained from the
module.
5. Tighten the drain plug, turn it clockwise
until it stops and you feel a strong
resistance. Do not use any tools to
tighten the drain plug.
6. Switch the ignition off for 30 seconds and then switch the ignition off. Repeat
this operation six times in a row to
purge any trapped air from the fuel
system. FUEL FILTER - 6.2L/6.8L
Your vehicle is equipped with a lifetime
fuel filter that is integrated with the fuel
tank. Regular maintenance or replacement
is not needed.
CHANGING THE 12V BATTERY
WARNINGS
Batteries normally produce explosive
gases which can cause personal
injury. Therefore, do not allow
flames, sparks or lighted substances to
come near the battery. When working near
the battery, always shield your face and
protect your eyes. Always provide correct
ventilation. When lifting a plastic-cased battery,
excessive pressure on the end walls
could cause acid to flow through the
vent caps, resulting in personal injury and
damage to the vehicle or battery. Lift the
battery with a battery carrier or with your
hands on opposite corners. Keep batteries out of reach of
children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or
clothing. Shield your eyes when working
near the battery to protect against possible
splashing of acid solution. In case of acid
contact with skin or eyes, flush
immediately with water for a minimum of
15 minutes and get prompt medical
attention. If acid is swallowed, call a
physician immediately. Battery posts, terminals and related
accessories contain lead and lead
compounds. Wash hands after
handling.
343
Super Duty (TFE) Canada/United States of America, enUSA, First Printing Maintenance3
E226212

WARNINGS
This vehicle may be fitted with more
than one battery. Removing the
battery cables from only one battery
does not disconnect your vehicle electrical
system. Make sure you disconnect the
battery cables from all batteries when
disconnecting power. Failure to do so may
cause serious personal injury or property
damage. Your vehicle is fitted with a Motorcraft
maintenance-free battery which normally
does not require additional water.
When a battery replacement is required,
you must use a recommended
replacement battery that matches the
electrical requirements of the vehicle.
Note:
After cleaning or replacing the
battery, make sure you reinstall the battery
cover or shield.
Note: If you add electrical accessories or
components to the vehicle, it may adversely
affect the low voltage battery performance
and durability. This may also affect the
performance of other electrical systems in
the vehicle.
For longer, trouble-free operation, keep the
top of the battery clean and dry.
If you see any corrosion on the battery or
terminals, remove the cables from the
terminals and clean with a wire brush. You
can neutralize the acid with a solution of
baking soda and water. Because your vehicle
’s engine is
electronically controlled by a computer,
some control conditions are maintained
by power from the battery. When the
battery is disconnected or a new battery
is installed, the engine must relearn its idle
and fuel trim strategy for optimum
driveability and performance. Flexible fuel
vehicles (FFV) must also relearn the
ethanol content of the fuel for optimum
driveability and performance.
To restore the settings, do the following:
1. Apply the parking brake.
2. Shift into park (P) or neutral (N).
3. Switch off all accessories.
4. Press the brake pedal and start your vehicle.
5. Run the engine until it reaches normal operating temperature. While the
engine is warming up, complete the
following: Reset the clock. See Audio
System (page 435). Reset the power
windows bounce-back feature. See
Windows and Mirrors
(page 95).
Reset the radio station presets. See
Audio System
(page 435).
6. Allow the engine to idle for at least one
minute.
7. Drive the vehicle at least 10 mi (16 km)
to completely relearn the idle trim and
fuel trim strategy.
Note: If you do not allow the engine to
relearn the idle and fuel trim strategy, the
idle quality of your vehicle may be adversely
affected until the engine computer
eventually relearns the idle trim and fuel
trim strategy.
Note: For flexible fuel vehicles, if you are
operating on E85, you may experience poor
starts or an inability to start the engine and
driveability problems until the fuel trim and
ethanol content have been relearned.
344
Super Duty (TFE) Canada/United States of America, enUSA, First Printing Maintenance

Make sure that you dispose of old batteries
in an environmentally friendly way. Seek
advice from your local authority about
recycling old batteries.
If storing your vehicle for more than 30
days without recharging the battery, we
recommend that you disconnect the
battery cables to maintain battery charge
for quick starting.
Battery Management System (If
Equipped)
The battery management system monitors
battery conditions and takes actions to
extend battery life. If excessive battery
drain is detected, the system temporarily
disables some electrical systems to
protect the battery.
Systems included are:
• Heated rear window.
• Heated seats.
• Climate control.
• Heated steering wheel.
• Audio unit.
• Navigation system.
A message may appear in the information
displays to alert you that battery
protection actions are active. These
messages are only for notification that an
action is taking place, and not intended to
indicate an electrical problem or that the
battery requires replacement.
After battery replacement, or in some
cases after charging the battery with an
external charger, the battery management
system requires eight hours of vehicle sleep
time to relearn the battery state of charge.
During this time your vehicle must remain
fully locked with the ignition switched off.
Note: Prior to relearning the battery state
of charge, the battery management system
may temporarily disable some electrical
systems. Electrical Accessory Installation
To make sure the battery management
system works correctly, do not connect an
electrical device ground connection
directly to the battery negative post. This
can cause inaccurate measurements of
the battery condition and potential
incorrect system operation.
Note:
If you add electrical accessories or
components to the vehicle, it may adversely
affect battery performance and durability.
This may also affect the performance of
other electrical systems in the vehicle.
CHECKING THE WIPER
BLADES Run the tip of your fingers over the edge of
the blade to check for roughness.
Clean the wiper blades with washer fluid
or water applied with a soft sponge or
cloth.
CHANGING THE WIPER
BLADES
You can manually move the wiper arms
when the ignition is off. This allows for ease
of blade replacement and cleaning under
the blades.
345
Super Duty (TFE) Canada/United States of America, enUSA, First Printing MaintenanceE142463

1. Pull the wiper blade and arm away
from the glass. 2. Release the wiper blade lock (A) and
separate the wiper blade from the
wiper arm.
3. Install in the reverse order.
Note: Make sure that the wiper blade locks
into place. Lower the wiper arm and blade
back on the windshield. The wiper arms will
automatically return to their normal position
when you turn the ignition on.
• Replace wiper blades at least once per
year for optimum performance.
• You can improve poor wiper quality by
cleaning the wiper blades and the
windshield. ADJUSTING THE HEADLAMPS
Vertical Aim Adjustment
The headlamps on your vehicle are
properly aimed at the assembly plant. If
your vehicle has been in an accident, the
alignment of your headlamps should be
checked by your authorized dealer.
Headlamp Aiming Target
8 feet (2.4 meters)
A
Center height of lamp to ground
B
25 feet (7.6 meters)
C
Horizontal reference line
D
Vertical Aim Adjustment Procedure
1. Park the vehicle directly in front of a wall or screen on a level surface,
approximately 25 feet (7.6 meters)
away.
2. Measure the height of the headlamp bulb center from the ground and mark
an 8 foot (2.4 meter) horizontal
reference line on the vertical wall or
screen at this height.
Note: To see a clearer light pattern for
adjusting, you may want to block the light
from one headlamp while adjusting the
other.
346
Super Duty (TFE) Canada/United States of America, enUSA, First Printing MaintenanceE165804 A
E165794 E142592

3. Turn on the low beam headlamps to
illuminate the wall or screen and open
the hood. 4. On the wall or screen you will observe
a flat zone of high intensity light
located at the top of the right hand
portion of the beam pattern. If the top
edge of the high intensity light zone is
not at the horizontal reference line, the
headlamp will need to be adjusted. 5. Locate the vertical adjuster on each
headlamp. Using a Phillips #2
screwdriver, turn the adjuster either
clockwise or counterclockwise in order
to adjust the vertical aim of the
headlamp.
Note: A. LED headlamp. B. Halogen headlamp.
6. Repeat steps 3 thru 5 to adjust the
other headlamp.
7. Close the hood and turn off the lamps.
Horizontal Aim Adjustment
Horizontal aim is not required for this
vehicle and is not adjustable.
CHANGING A BULB WARNINGS
Switch the lamps and the ignition off.
Failure to follow this warning could
result in serious personal injury.
Bulbs become hot when in use. Let
them cool down before you remove
them.
Use the correct specification bulb. See
Bulb Specification Chart (page 350).
Install in the reverse order unless otherwise
stated.
Front Park and Direction Indicator
Lamp Bulbs
Note: To access the right-hand side bulbs,
remove the air intake pipe. See
Changing
the Engine Air Filter (page 353).
To access the left-hand side bulbs, remove
the washer reservoir filler tube. Vehicles with
diesel engine only.
347
Super Duty (TFE) Canada/United States of America, enUSA, First Printing MaintenanceE142465 A
B
E223774

1.
Switch all of the lamps and the ignition
off.
2. Disconnect the electrical connector.
3. Turn the bulb holder counterclockwise
and remove it.
Note: You cannot separate the bulb from
the bulb holder.
Headlamp Bulbs
Note: To access the right-hand side bulbs,
remove the air intake pipe. See Changing
the Engine Air Filter (page 353).
To access the left-hand side bulbs, remove
the washer reservoir filler tube. Vehicles with
diesel engine only. 1.
Switch all of the lamps and the ignition
off.
2. Disconnect the electrical connector.
3. Turn the bulb holder counterclockwise
and remove it.
Note: You cannot separate the bulb from
the bulb holder.
Note: Handle a halogen headlamp bulb
carefully and keep out of children ’s reach.
Grasp the bulb only by its plastic base and
do not touch the glass. The oil from your
hand could cause the bulb to break the next
time the headlamps are operated.
Fog Lamp Bulbs
(If Equipped) 348
Super Duty (TFE) Canada/United States of America, enUSA, First Printing MaintenanceE224990 E224991 E163826

1.
Switch all of the lamps and the ignition
off.
2. To access the bulb, reach behind the bumper.
3. Disconnect the electrical connector.
4. Turn the bulb holder counterclockwise
and remove it.
Note: You cannot separate the bulb from
the bulb holder.
Note: Handle a halogen bulb carefully and
keep out of children ’s reach. Grasp the bulb
only by its plastic base and do not touch the
glass. The oil from your hand could cause
the bulb to break the next time the fog
lamps are operated.
Rear Lamps, Brake Lamps, Rear
Direction Indicator and Reversing
Lamp Bulbs
Pickup Models - Vehicles without Blind
Spot Information System 1.
Switch all of the lamps and the ignition
off.
2. Open the tailgate to expose the lamp assemblies. 3. Remove the bolts from the tail lamp
assembly and carefully pull the lamp
assembly from the tailgate pillar by
releasing the two retaining tabs.
4. Turn the bulb holder counterclockwise
and remove it.
5. Remove the bulb by pulling it straight out.
Pickup Models - Vehicles with Blind
Spot Information System 1.
Switch all of the lamps and the ignition
off.
2. Open the tailgate to expose the lamp assemblies.
3. Remove the bolts from the tail lamp assembly and carefully pull the lamp
assembly from the tailgate pillar by
releasing the two retaining tabs.
4. Remove the screws from the blind spot
information system module cover.
5. Turn the bulb holder counterclockwise
and remove it.
6. Remove the bulb by pulling it straight out.
349
Super Duty (TFE) Canada/United States of America, enUSA, First Printing MaintenanceE223775
5 E224204
4
65

Chassis Cabs
1.
Switch all of the lamps and the ignition
off.
2. Remove the screws and the lamp lens from lamp assembly.
3. Remove the bulb by pulling it straight out.
Cargo Lamp and Central High
Mounted Brake Lamp Bulbs
1. Switch all of the lamps and the ignition
off.
2. Remove the screws and carefully pull the lamp assembly from the vehicle to
expose the bulb sockets. 3.
Turn the bulb holder counterclockwise
and remove it.
4. Remove the bulb by pulling it straight out.
License Plate Lamp Bulb 1.
Switch all of the lamps and the ignition
off.
2. To access the bulb, reach behind the bumper.
3. Turn the bulb holder counterclockwise
and remove it.
4. Remove the bulb by pulling it straight out.
BULB SPECIFICATION CHART
Replacement bulbs are specified in the
chart below. Headlamp bulbs must be
marked with an authorized D.O.T. marking
for North America to make sure they have
the proper lamp performance, light
brightness, light pattern and safe visibility.
The correct bulbs will not damage the
lamp assembly or void the lamp assembly
warranty and will provide quality bulb
illumination time.
350
Super Duty (TFE) Canada/United States of America, enUSA, First Printing MaintenanceE163828 E187290 E163830

Exterior Lamps
Power (Watt)
Specification
Lamp
60/55
H13/9008
Headlamps.
5
W5W
Front side marker lamps.
40
9140
Front fog lamps.
28/8
T20/7444NA
Front direction indicator and parking
lamps.
27/7
3157
Rear lamps, brake lamps, rear direc-
tion indicator and rear side marker
lamps. Low series.*
LED
LED
Rear lamps, brake lamps, rear direc-
tion indicator and rear side marker
lamps. High series.*
27/7
3157
Rear lamps, brake lamps, rear direc-
tion indicator and rear side marker
lamps.**
21
W21W
Reversing lamps.*
27/7
3157
Reversing lamps.**
5
168
License plate lamp. Low series.
LED
LED
License plate lamp. High series.
12.8
912
Central high mounted brake lamp.
12.8
912
Central high mounted cargo lamp.
LED
LED
Side direction indicator and mirror
clearance lamp.
LED
LED
Front clearance lamp.
LED
LED
Rear clearance lamp.
LED
LED
Front identification lamp.
351
Super Duty (TFE) Canada/United States of America, enUSA, First Printing Maintenance

Power (Watt)
Specification
Lamp
LED
LED
Rear identification lamp.
LED
LED
Underhood lamp.
* Pickup only.
** Chassis cab only.
Note: LED lamps are not serviceable. See an authorized dealer if they fail.
Interior Lamps Power (Watt)
Specification
Lamp
LED
LED
Map lamp.
LED
LED
Glove compartment lamp.
LED
LED
Interior lamp.
LED
LED
Overhead console lamp.
LED
LED
Luggage compartment lamp.
Note: LED lamps are not serviceable. See an authorized dealer if they fail.
352
Super Duty (TFE) Canada/United States of America, enUSA, First Printing Maintenance