steering FORD SUPER DUTY 2017 4.G Workshop Manual

WARNINGS
Never place floor mats or any other
covering on top of already installed
floor mats. Floor mats should always
rest on top of vehicle carpeting surface and
not another floor mat or other covering.
Additional floor mats or any other covering
will reduce the pedal clearance and
potentially interfere with pedal operation. Check attachment of floor mats on
a regular basis. Always properly
reinstall and secure floor mats that
have been removed for cleaning or
replacement. Always make sure that objects
cannot fall into the driver foot well
while the vehicle is moving. Objects
that are loose can become trapped under
the pedals causing a loss of vehicle control. Failure to properly follow floor mat
installation or attachment
instructions can potentially cause
interference with pedal operation causing
a loss of vehicle control. To install floor mats, position the floor mat
so that the eyelet is over the retention post
and press down to lock in.
To remove the floor mat, reverse the
installation procedure. SNOWPLOWING
Ford recommends that the Super Duty
F-Series used for snow removal include
the snowplow package option.
Installing the Snowplow
Weight limits and guidelines for selecting
and installing the snowplow are in the Ford
Truck Body Builders Layout Book,
snowplow section, found at
www.fleet.ford.com/truckbbas. A typical
installation affects the following:
•
Certification to government safety laws
such as occupant protection and airbag
deployment, braking, and lighting. Look
for an Alterer ’s Label on the vehicle
from the snowplow installer certifying
that the installation meets all
applicable Federal Motor Vehicle
Safety Standards (FMVSS).
• The Total Accessory Reserve Capacity
(TARC) is on the lower right side of the
vehicle ’s Safety Compliance
Certification Label. This applies to
Ford-completed vehicles of 10,000 lb
(4,536 kg) GVWR or less. This is the
weight of permanently-attached
auxiliary equipment, such as snowplow
frame-mounting hardware, that can
be added to the vehicle and satisfy
Ford compliance certification to
FMVSS. Exceeding this weight may
require the auxiliary equipment installer
additional safety certification
responsibility. The Front Accessory
Reserve Capacity (FARC) is for
customer convenience.
• Rear ballast weight behind the rear
axle may be required to prevent
exceeding the FGAWR, and provide
front-to-rear weight balance for proper
braking and steering.
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This program is separate from the New
Vehicle Limited Warranty, but the coverage
is concurrent with the powertrain coverage
period of your vehicle.
Canadian customers who require roadside
assistance, call 1-800-665-2006.
Vehicles Sold in Canada: Using
Roadside Assistance
Complete the roadside assistance
identification card and place it in your
wallet for quick reference.
In Canada, this card is found in the
Warranty Guide in the glove compartment
of your vehicle.
Vehicles Sold in Canada: Roadside
Assistance Program Coverage
The service is available 24 hours a day,
seven days a week.
Canadian roadside coverage and benefits
may differ from the U.S. coverage.
For complete program coverage details
you may contact your dealer, you can call
us in Canada at 1-800-665-2006, or visit
our website at www.ford.ca.
HAZARD WARNING FLASHERS
Note:
The hazard warning flashers will
operate when the ignition is in any position
or if the key is not in the ignition. If used
when the engine is not running, the battery
will lose charge. As a result, there may be
insufficient power to restart your engine. In some models, the hazard
flasher control is located on the
instrument panel.
In other models, this feature is located on
the steering column, just behind the
steering wheel. Use your hazard warning flashers when
your vehicle is creating a safety hazard for
other motorists.
•
Press the flasher control and all front
and rear direction indicators flash.
• Press the flasher control again to turn
them off.
FUEL SHUTOFF - 6.2L/6.8L WARNING
Failure to inspect and, if necessary,
repair fuel leaks after a collision may
increase the risk of fire and serious
injury. Ford Motor Company recommends
that the fuel system be inspected by an
authorized dealer after any collision. In the event of a moderate to severe
collision, this vehicle is equipped with a
fuel pump shut-off feature that stops the
flow of fuel to the engine. Not every impact
will cause a shut-off.
Should your vehicle shut off after a
collision, you may restart your vehicle by
doing the following:
1. Turn the ignition off.
2. Turn the ignition to crank.
3. Turn the ignition off.
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Protected components
Fuse amp rating
Fuse or relay number
Trailer tow lighting module.
40A 2
42
Front blower motor.
40A 2
43
Voltage quality module.
50A 3
44
Body control module.
Active front steering.
60A 3
45
Supplemental air heater bank #2.
50A 3
46
Cooling fan.
50A 3
47
Supplemental air heater bank #3.
Body control module RP1 bus.
50A 3
48
Inverter.
60A 3
49
Body control module RP2 bus.
50A 3
50
Body control module B+ feed.
60A 3
51
Anti-lock brake system pump.
60A 3
52
Supplemental air heater bank #1.
50A 3
53
Trailer brake control module.
30A 2
54
Climate controlled seat module.
30A 2
55
Auxiliary lighting module.
40A 2
56
Power running boards.
30A 2
57
Compressed natural gas fuel control
module relay.
30A
2
58
Anti-lock brake system valve.
30A 2
59
Not used.
—
60
Driver power seat.
30A 2
61
Auxiliary power point #1 (instrument
panel).
20A
2
62
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Protected components
Fuse amp rating
Fuse or relay number
Not used.
—
86
Not used.
—
87
Multi contour seats.
10A 1
88
Not used.
—
89
Spot light module.
10A 1
90
Upfitter interface module.
10A 1
91
Not used.
—
92
Not used.
—
93
Transmission control module.
15A 1
94
Powertrain control module keep alive
power.
10A
1
95
Rain sensor.
5A 1
96
Not used.
—
97
Alternator sense.
10A 1
98
Trailer tow parking lamps.
30A 1
99
1 Micro fuse.
2 M-type fuse.
3 J-type fuse.
Passenger Compartment Fuse
Panel
The fuse panel is located under the
instrument panel to the left of the steering
column. Note:
It may be easier to access the fuse
panel if you remove the finish trim piece.
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Protected components
Fuse amp rating
Fuse or relay number
Smart data link.
Steering column control module.
Not used.
—
14
Smart datalink connector power.
10A 2
15
Heads up display.
Not used.
—
16
Electronic finish panel.
5A 2
17
Push button ignition switch.
5A 2
18
Ignition switch.
Key inhibit.
Transmission control switch (tow/haul).
7.5A 2
19
Not used.
—
20
Terrain management system.
5A 2
21
Head-up display.
Humidity sensor.
Occupant classification sensor.
5A 2
22
Accessory delay.
10A 1
23
Power windows.
Moonroof.
Power folding mirrors relay.
Inverter.
Window/moonroof switch illumination.
Central locking system relay.
20A 1
24
Left-hand front smart window motor.
30A 1
25
Door zone module.
Right-hand front smart window motor.
30A 1
26
Door zone module.
Moonroof.
30A 1
27
Sony amplifier - 10 channel.
20A 1
28
Sony amplifier - 14 channel.
30A 1
29
Not used.
—
30
317
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Protected components
Fuse amp rating
Fuse or relay number
Not used.
—
31
SYNC.
10A 1
32
GPS module.
Display.
Radio frequency receiver.
Radio.
20A 1
33
Run-start relay.
30A 1
34
Restraints control module.
5A 1
35
Lane keeping system.
15A 1
36
Automatic high beam control.
Auto-dimming mirrors.
Rear heated seats.
Heated steering wheel.
20A 1
37
Left-hand front window motor.
30A 3
38
Rear power window motors.
1 Micro fuse.
2 Dual micro fuse.
3 Circuit breaker.
CHANGING A FUSE
Fuses WARNING
Always replace a fuse with one that
has the specified amperage rating.
Using a fuse with a higher amperage
rating can cause severe wire damage and
could start a fire. If electrical components in the vehicle are
not working, a fuse may have blown. Blown
fuses are identified by a broken wire within
the fuse. Check the appropriate fuses
before replacing any electrical
components.
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Windshield washer fluid reservoir. See Washer Fluid Check (page 341).
E.
Engine coolant reservoir. See
Engine Coolant Check (page 329).
F.
Power steering fluid reservoir. See
Power Steering Fluid Check (page 341).
G.
Engine oil filler cap. See
Engine Oil Check (page 324).
H.
Engine oil dipstick. See
Engine Oil Dipstick (page 324).
I.
Battery. See
Changing the 12V Battery (page 343).
J.
UNDER HOOD OVERVIEW - 6.8L Air filter. See
Changing the Engine Air Filter (page 353).
A.
Engine compartment fuse box. See
Fuse Specification Chart (page 310).
B.
Automatic transmission fluid dipstick. See
Automatic Transmission Fluid
Check (page 337).
C.
Engine oil dipstick. See
Engine Oil Dipstick (page 324).
D.
Brake fluid reservoir. See
Brake Fluid Check (page 340).
E.
Windshield washer fluid reservoir. See
Washer Fluid Check (page 341).
F.
Engine coolant reservoir. See
Engine Coolant Check (page 329).
G.
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JFGI
ED
E222144
H

Power steering fluid reservoir. See Power Steering Fluid Check (page 341).
H.
Engine oil filler cap. See
Engine Oil Check (page 324).
I.
Battery. See
Changing the 12V Battery (page 343).
J.
UNDER HOOD OVERVIEW - 6.7L DIESEL
F-Super Duty Air filter restriction gauge
A.
Engine oil dipstick
B.
Automatic transmission fluid dipstick
C.
Engine oil fill
D.
Brake fluid reservoir
E.
Engine cooling system coolant reservoir (primary high-temperature cooling
system)
F.
Battery
G.
Windshield washer fluid reservoir
H.
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Power steering fluid reservoir
I
Secondary cooling system coolant reservoir
J
Battery
K
Air filter assembly
L
Scheduled Maintenance
The recommended scheduled
maintenance services are required because
they are considered essential to the life
and performance of your vehicle. See
Normal Scheduled Maintenance (page
570).
Use only recommended fuel, lubricants,
fluids and service parts conforming to Ford
specifications. Motorcraft® parts are
designed and built for best performance
in your vehicle. See
Capacities and
Specifications (page 428).
ENGINE OIL DIPSTICK MINA
MAX
B
ENGINE OIL CHECK - 6.2L/6.8L
To check the engine oil level consistently
and accurately, do the following: 1. Make sure that your vehicle is on level
ground.
2. Run engine until it reaches normal operating temperature.
3. Make sure the parking brake is on. Make
sure the transmission is in park (P) or
neutral (N).
4. Switch the engine off and wait 15 minutes for the oil to drain into the oil
pan. Checking the engine oil level too
soon after you switch the engine off
may result in an inaccurate reading.
5. Open the hood. See Opening and
Closing the Hood (page 320).
6. Remove the dipstick and wipe it with a clean, lint-free cloth. See
Under
Hood Overview (page 322).
7. Replace the dipstick and remove it again to check the oil level. See
Engine Oil Dipstick
(page 324).
8. Make sure that the oil level is between
the maximum and minimum marks. If
the oil level is at the minimum mark,
add oil immediately. See
Capacities
and Specifications (page 422).
9. If the oil level is correct, replace the dipstick and make sure it is fully seated.
Note: Do not remove the dipstick when the
engine is running.
Note: If the oil level is between the
maximum and minimum marks, the oil level
is acceptable. Do not add oil.
Note: The oil consumption of new engines
reaches its normal level after approximately
3,000 mi (5,000 km)
.
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AB

Filter cover.
A
Filter element.
B
Filter housing.
C
1. Clean the filter cover and remove the bolts.
2. Carefully remove the filter cover.
3. Remove used filter element from the filter housing and carefully dispose of
it.
4. Make sure that the sealing surfaces on
the filter housing and cover are clean
and free of debris.
5. Install the new filter element.
6. Install the filter cover.
7. Install the bolts finger-tight. 8.
Fully tighten all of the bolts to between
3–4 lb.ft (4.5–6 Nm) in the sequence
shown.
9. Record the engine mileage and update
the service log accordingly.
OIL CHANGE INDICATOR
RESET
Use the information display controls on
the steering wheel to reset the oil change
indicator.
From the main menu scroll to: Action and description
Message
Press the right arrow button,
then from this menu scroll
to the following message.
Settings
Press the right arrow button,
then from this menu scroll
to the following message.
Conveni-
ence
Press the right arrow button,
then from this menu scroll
to the following message.
Oil Life
Reset
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A
B
C E211404
165
4
32
7