air filter FORD SUPER DUTY 2019 Service Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2019, Model line: SUPER DUTY, Model: FORD SUPER DUTY 2019Pages: 666, PDF Size: 13.6 MB
Page 587 of 666

NORMAL SCHEDULED MAINTENANCE
Gasoline Engine
Normal Maintenance Intervals
7,500 mi (12,000 km) or Six Months Whichever Comes First
Change engine oil and filter.
Rotate tires, inspect tire wear and measure tread depth. 1
Inspect wheels and related components for abnormal noise, wear, looseness or drag.
Perform multi-point inspection recommended.
1 For vehicles with dual rear wheels, rotate the front wheels when specified. Only rotate
the dual rear wheels if you see unusual wear. 15,000 mi (24,000 km) or 12 Months Whichever Comes First
Inspect automatic transmission fluid level. Consult dealer for requirements.
Inspect brake pads, shoes, rotors, drums, brake linings, hoses and parking brake.
Inspect engine coolant concentration, freeze-point protection, level and hoses.
Inspect exhaust system and heat shields.
Inspect front axle and U-joints. Lubricate if equipped with grease fittings. Four-wheel
drive vehicles.
Inspect steering linkage, ball joints, suspension, tie-rod ends, driveshaft and U-joints.
Lubricate if equipped with grease fittings. Other Maintenance Items
Replace cabin air filter.
Every 15,000 mi
(24,000 km)
Replace engine air filter.
Every
30,000 mi
(48,000 km)
Replace front wheel bearing grease and grease seal if non-
sealed bearings are used.
Every
60,000 mi
(96,000 km)
Replace spark plugs.
Every
97,000 mi
(156,000 km)
584
Super Duty (TFE) Canada/United States of America, enUSA, Edition date: 201804, Fourth-Printing Scheduled Maintenance
Page 589 of 666

When to Expect the Message Prompting You to Change Your Oil
Vehicle Use and Example
mi (km)
Normal
7,500– 10,000 mi
(12,000– 16,000 km) Normal commuting with highway driving.
No, or moderate, load or towing.
Flat to moderately hilly roads.
No extended idling.
Severe
5,000– 7,500 mi
(8,000– 12,000 km) Moderate to heavy load or towing.
Mountainous or off-road conditions.
Extended idling, 200-300 hours.
Extended hot or cold operation.
Extreme
2,500–5,000 mi
(4,000–8,000 km) Maximum load or towing.
Extreme hot or cold operation.
Use of high sulfur diesel fuel.
Note: Use the appropriate special operating condition for maintenance information when
using high sulfur diesel fuels, operating your vehicle off-road or in dusty conditions, such as
unpaved roads.
Note: For every hour that your vehicle idles, it has accumulated the equivalent of
approximately 25 mi (40 km).
Normal Maintenance Intervals At Every Oil Change Interval as Indicated by the Information Display
1
Change the engine oil and filter. 2
Fuel and water separator. Drain if necessary or if indicated by the information display.
Refill the diesel exhaust fluid tank.
Rotate the tires, inspect the tires for wear and measure tread depth. 3
Perform a multi-point inspection, recommended.
Inspect the air filter restriction gauge. Replace the filter if necessary.
Inspect the automatic transmission fluid level. Consult dealer for requirements.
586
Super Duty (TFE) Canada/United States of America, enUSA, Edition date: 201804, Fourth-Printing Scheduled Maintenance
Page 590 of 666

At Every Oil Change Interval as Indicated by the Information Display
1
Inspect the brake pads, shoes, rotors, drums, brake linings, hoses and parking brake.
Inspect the engine and secondary cooling system coolant concentration freeze-point
protection, level and hoses.
Inspect the exhaust system and heat shields.
Inspect the front axle and U-joints. Lubricate any grease fittings. Four-wheel drive
vehicles.
Inspect the steering linkage, ball joints, suspension, tie-rod ends, driveshaft and U-joints.
Lubricate any grease fittings.
1 Do not exceed one year or 10,000 mi (16,000 km) between service intervals.
2 Reset the Intelligent Oil-Life Monitor after engine oil and filter changes.
3 For vehicles with dual rear wheels, rotate the front wheels when specified. Only rotate
the dual rear wheels if you see unusual wear. Other Maintenance items
1
Replace the cabin air filter.
Every
20,000 mi
(32,000 km)
Replace the engine-mounted and frame-mounted fuel filters.
Every
30,000 mi
(48,000 km) Inspect the engine and secondary cooling system coolant
concentration freeze-point protection, additive corrosion
inhibitor strength if your vehicle has orange-colored coolant,
coolant level, and hoses. Add coolant additive if necessary
if your vehicle has orange-colored coolant.
Replace the front wheel bearing grease and grease seal if
using non-sealed bearings. Two-wheel drive vehicles.
Every
60,000 mi
(96,000 km)
Inspect the accessory drive belt or belts. 2
At
90,000 mi
(144,000 km)
Change the engine and secondary cooling system coolant,
if your vehicle has orange-colored coolant. 3
At
100,000 mi
(160,000 km)
Change the crankcase ventilation filter element if equipped.
Dual rear wheel and incomplete chassis configurations only.
Every
100,000 mi
(160,000 km)
Change the automatic transmission fluid and filter. Consult
dealer for requirements.
Every
150,000 mi
(240,000 km)
587
Super Duty (TFE) Canada/United States of America, enUSA, Edition date: 201804, Fourth-Printing Scheduled Maintenance
Page 592 of 666

Towing a Trailer or Using a Car-top Carrier
Inspect and lubricate U-joints if equipped with grease
fittings.
Inspect frequently, service
as required
See axle maintenance items under Exceptions.
Inspect the wheels and related components for abnormal
noise, wear, looseness or drag.
Every
5,000 mi (8,000 km)
Rotate tires, inspect tires for wear and measure tread
depth.1
Change engine oil and filter.
Every
5,000 mi (8,000 km)
or six months. Inspect and lubricate U-joints if equipped with grease
fittings.
Replace front wheel bearing grease and grease seals if
non-sealed bearings are used.
Every
30,000 mi
(48,000 km)
Change transfer case fluid (Four-wheel drive vehicles).
Every
60,000 mi
(96,000 km) Replace spark plugs.
1 Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
only if unusual wear is noted. Extensive Idling or Low-speed Driving for Long Distances, as in Heavy Commercial Use
(Such as Delivery, Taxi, Patrol Car or Livery)
Replace engine air filter.
Inspect frequently, service
as required
Replace cabin air filter.
Inspect brake system.
Every
5,000 mi (8,000 km)
Inspect wheels and related components for abnormal
noise, wear, looseness or drag.
Lubricate control arm and steering ball joints if equipped
with grease fittings.
Rotate tires, inspect tires for wear and measure tread
depth.1
Inspect and lubricate U-joints if equipped with grease
fittings.
Every
5,000 mi (8,000 km)
or six months
589
Super Duty (TFE) Canada/United States of America, enUSA, Edition date: 201804, Fourth-Printing Scheduled Maintenance
Page 593 of 666

Extensive Idling or Low-speed Driving for Long Distances, as in Heavy Commercial Use
(Such as Delivery, Taxi, Patrol Car or Livery)
Change engine oil and filter.
Every 5,000 mi (8,000 km)
or six months or 200 engine
hours.
Replace front wheel bearing grease and grease seals if
non-sealed bearings are used.
Every
30,000 mi
(48,000 km)
Replace spark plugs.
Every
60,000 mi
(96,000 km)
1 Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
only if unusual wear is noted. Operating in Dusty or Sandy Conditions (Such as Unpaved or Dusty Roads)
Replace engine air filter.
Inspect frequently, service
as required
Replace cabin air filter.
Inspect the wheels and related components for abnormal
noise, wear, looseness or drag.
Every
5,000 mi (8,000 km)
Rotate tires, inspect tires for wear and measure tread
depth.1
Change engine oil and filter.
Every
5,000 mi (8,000 km)
or six months Inspect and lubricate U-joints if equipped with grease
fittings.
Replace front wheel bearing grease and grease seals if
non-sealed bearings are used.
Every
30,000 mi
(48,000 km)
1 Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
only if unusual wear is noted. Off-road operation
Inspect steering linkage, ball joints and U-joints, Lubricate
if equipped with grease fittings.
Inspect frequently, service
as required
Replace engine air filter.
Change engine oil and filter.
Every
5,000 mi (8,000 km)
or six months Replace cabin air filter.
590
Super Duty (TFE) Canada/United States of America, enUSA, Edition date: 201804, Fourth-Printing Scheduled Maintenance
Page 597 of 666

Sustained High-speed Driving at Gross Vehicle Weight Rating (Maximum Loaded Weight
for Vehicle Operation)
Inspect the engine and secondary cooling system coolant
concentration (freeze-point protection) and additive
(corrosion inhibitor) strength. If your vehicle has orange-
colored coolant, add coolant additive if necessary.
Every 30,000 mi
(48,000 km) or 1200 engine
hours
Flush and refill the coolant. Do not add coolant additive.
Every
60,000 mi
(96,000 km) or 2400
engine hours
Note: If your vehicle has orange-colored coolant and you add coolant additive, do not
exceed the specified maximum of 48 fluid ounces (1.4 liters) for the engine and 16 fluid
ounces (473 ml) for the secondary cooling system. Operating the engine with excessive
coolant additive may cause overheating which could lead to severe, permanent engine
damage.
Note: After the initial coolant flush and fill at
60,000 mi (96,000 km) or 2400 engine
hours, flush and fill every 45,000 mi (72,000 km) or 1800 engine hours thereafter. Operating in Sustained Ambient Temperatures Below -9°F (-23°C) or Above 100°F (38°C)
Change the engine oil and filter as indicated by the
information display, and perform the services listed in the
scheduled maintenance chart.
As required
Replace the engine-mounted and frame-mounted fuel
filters.
Every
15,000 mi
(24,000 km), six months or
600 engine hours
Replace the wheel bearing grease and grease seals if using
non-sealed bearings. (Two-wheel drive vehicles)
Every
30,000 mi
(48,000 km) Operating in Dusty or Sandy Conditions (Such as Unpaved or Dusty Roads)
Rotate the tires, inspect the tires for wear and measure
tread depth.1
Every
7,500 mi (12,000 km)
Inspect the brake system pads and rotors.
Inspect the air filter restriction gauge. Replace the filter if
necessary.
Inspect the steering and suspension ball joints and tie rods.
Lubricate any grease fittings.
594
Super Duty (TFE) Canada/United States of America, enUSA, Edition date: 201804, Fourth-Printing Scheduled Maintenance
Page 598 of 666

Operating in Dusty or Sandy Conditions (Such as Unpaved or Dusty Roads)
Change the engine oil and filter. 2
Every 7,500 mi (12,000 km),
six months or 300 engine
hours
Inspect and lubricate the U-joints.
Replace the engine-mounted and frame-mounted fuel
filters.
Every 15,000 mi
(24,000 km), 6 months or
600 engine hours
Replace the air inlet foam filter.
Every
30,000 mi
(48,000 km) Replace the wheel bearing grease and grease seals if using
non-sealed bearings. (Two-wheel drive vehicles)
1 Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
only if unusual wear is noted.
2 Reset the Intelligent Oil-Life Monitor after engine oil and filter changes. Off-road Operation
Inspect functional holes in each leg of the twin exhaust
tips and the holes under the shield just inboard of the right
rear tire to make sure they are clean and clear of debris or
foreign materials. Refer to the Vehicle Care chapter of your
owner ’s manual for more information.
As required
Inspect the steering and suspension ball joints and tie rods.
Lubricate any grease fittings.
Rotate the tires, inspect the tires for wear and measure
tread depth.1
Every 7,000 mi (12,000 km),
six months or 300 engine
hours
Inspect the brake system pads and rotors.
Inspect the air filter restriction gauge. Replace the filter if
necessary.
Change the engine oil and filter. 2
Every 7,000 mi (12,000 km)
or 300 engine hours
Replace the engine-mounted and frame-mounted fuel
filters.
Every
15,000 mi
(24,000 km), six months or
600 engine hours
Replace the air inlet foam filter.
Every
30,000 mi
(48,000 km) Replace the wheel bearing grease and grease seals if using
non-sealed bearings. (Two-wheel drive vehicles).
595
Super Duty (TFE) Canada/United States of America, enUSA, Edition date: 201804, Fourth-Printing Scheduled Maintenance
Page 600 of 666

specification WSL-M2C192-A, part number
XY-75W140-QL, or equivalent. Add friction
modifier XL-3 (EST-M2C118-A) or
equivalent for complete refill of
Traction-Lok rear axles. See Capacities
and Specifications (page 419).
Additional Axle Maintenance for Dual
Rear Wheels
Change rear axle fluid every
250,000 mi
(400,000 km) under normal driving
conditions on all commercial applications.
When operating your vehicle at or near
maximum gross vehicle weights, change
the rear axle fluid every
60,000 mi
(96,000 km). In addition, follow this
60,000 mi (96,000 km) schedule when
operating your vehicle under the special
operating conditions where noted.
California Fuel Filter Replacement
If you register your vehicle in California, the
California Air Resources Board has
determined that the failure to perform this
maintenance item does not nullify the
emission warranty or limit recall liability
before the completion of your vehicle's
useful life. Ford Motor Company, however,
urges you to have all recommended
maintenance services performed at the
specified intervals and to record all vehicle
service.
Hot Climate Oil Change Intervals
Vehicles operating in the Middle East,
North Africa, Sub-Saharan Africa or
locations with similar climates using an
American Petroleum Institute (API)
Certified for Gasoline Engines (Certification
mark) oil of SM or SN quality, the normal
oil change interval is 3,000 mi (5,000 km). If the available API SM or SN oils are not
available, then the oil change interval is
2,000 mi (3,000 km)
.
Engine Air Filter and Cabin Air Filter
Replacement
The life of the engine air filter and cabin air
filter is dependent on exposure to dusty
and dirty conditions. Vehicles operated in
these conditions require frequent
inspection and replacement of the engine
air filter and cabin air filter.
Diesel Particulate Filter
Over time, a slight amount of ash builds
up in the diesel particulate filter, which is
not removed during the regeneration
process. The filter may need to be replaced
with a new or remanufactured part at
approximately 250,000 mi (400,000 km).
Actual mileage varies depending on engine
and vehicle operating conditions.
In this case, the engine control system sets
a service light (wrench icon) to inform you
to bring your vehicle to the dealer for
service. If there are any issues with the
oxidation catalyst or particulate filter
system, a service light (wrench or engine
icon) sets by the engine control system to
inform you to bring your vehicle into a
dealer for service.
SCHEDULED MAINTENANCE
RECORD
After the scheduled maintenance services
are performed, record the Repair Order #,
Distance and Engine Hours in the boxes
provided.
597
Super Duty (TFE) Canada/United States of America, enUSA, Edition date: 201804, Fourth-Printing Scheduled Maintenance
Page 652 of 666

3
360 Degree Camera....................................237
Advanced Camera Views................................ 237
Auxiliary Camera................................................ 239
Bed View Camera.............................................. 239
Camera Views...................................................... 237
Front Camera...................................................... 238
Keep Out Zone.................................................... 238
Side Camera........................................................ 239
4
4WD See: Four-Wheel Drive...................................... 212
A
A/C See: Climate Control......................................... 145
About This Manual...........................................7
ABS See: Brakes........................................................... 223
ABS driving hints See: Hints on Driving With Anti-Lock
Brakes................................................................ 225
Accessories.....................................................572 Exterior style......................................................... 572
Interior style.......................................................... 572
Lifestyle.................................................................. 572
Peace of mind...................................................... 572
Accessories See: Replacement Parts
Recommendation............................................ 14
ACC See: Using Adaptive Cruise Control............242
Adjustable Pedals
.........................................88
Adjusting the Headlamps........................356
Horizontal Aim Adjustment........................... 358
Vertical Aim Adjustment................................ 356
Adjusting the Pedals....................................88
Adjusting the Steering Wheel - Vehicles With: Manual Adjustable Steering
Column
...........................................................84
Adjusting the Steering Wheel - Vehicles With: Power Adjustable Steering
Column
...........................................................84
End of Travel Position......................................... 85Memory Feature...................................................
85
Airbag Disposal...............................................57
Air Conditioning See: Climate Control......................................... 145
Air Filter See: Changing the Engine Air Filter - 6.2L/
6.8L..................................................................... 361
See: Changing the Engine Air Filter - 6.7L Diesel................................................................. 362
Alarm See: Anti-Theft Alarm........................................ 80
Anti-Theft Alarm
...........................................80
Arming the Alarm.................................................. 81
Disarming the Alarm............................................ 81
Using the System.................................................. 81
Appendices...................................................608
Apps..................................................................541 ........................................................................\
........... 541
SiriusXM Traffic and Travel Link................... 543
At a Glance........................................................18
Audible Warnings and Indicators
..............111
Headlamps On Warning Chime...................... 111
Key in Ignition Warning Chime......................... 111
Parking Brake On Warning Chime.................. 111
Audio Control
..................................................85
Media........................................................................\
86
Seek, Next or Previous....................................... 86
Audio System
...............................................444
General Information......................................... 444
Audio Unit - Vehicles With: AM/FM/ SYNC
.............................................................447
Accessing the Clock Settings........................ 447
Accessing the Media Source Menu.............447
Accessing the Menu.......................................... 447
Accessing the Phone Features..................... 448
Accessing the Sound Settings..................... 448
Adjusting the Volume...................................... 448
Changing Radio Stations............................... 448
Listening to Satellite Radio........................... 448
Listening to the Radio..................................... 448
Menu Structure.................................................. 449
Switching the Audio Unit On and Off........448
Using Seek, Fast Forward and Reverse............................................................. 449
Using the Display Control.............................. 448
Using the Number Block................................ 449
649
Super Duty (TFE) Canada/United States of America, enUSA, Edition date: 201804, Fourth-Printing Index
Page 654 of 666

C
Cabin Air Filter.................................................151
Capacities and Specifications - 6.2L
................................................................426
Alternative Engine Oil for Extremely Cold
Climates........................................................... 430
Specifications...................................................... 427
Capacities and Specifications - 6.7L Diesel
..............................................................431
Engine Oil Specifications................................ 435
Specifications..................................................... 432
Capacities and Specifications - 6.8L
................................................................437
Alternative Engine Oil for Extremely Cold
Climates............................................................ 441
Specifications..................................................... 438
Capacities and Specifications.................419
Cargo Lamps
...................................................96
Car Wash See: Cleaning the Exterior.............................. 369
Catalytic Converter
......................................194
On-Board Diagnostics (OBD-II)................... 195
Readiness for Inspection and Maintenance (I/M) Testing................................................... 195
Center Console
..............................................170
Changing a Bulb..........................................358 Cargo Lamp and Central High Mounted
Brake Lamp Bulbs......................................... 361
Fog Lamp Bulbs................................................. 359
Front Park and Direction Indicator Lamp Bulbs................................................................. 358
Headlamp Bulbs................................................ 358
LED Bulb............................................................... 359
LED Lamps........................................................... 359
License Plate Lamp Bulb................................. 361
Rear Lamps, Brake Lamps, Rear Direction Indicator and Reversing Lamp
Bulbs................................................................. 360
Changing a Fuse...........................................327 Fuses....................................................................... 327
Changing a Road Wheel..........................406 Dissimilar Spare Wheel and Tire Assembly
Information.................................................... 406
Location of the Spare Tire and Tools.........407
Removing the Spare Tire (With Spare Tire Carrier Only)................................................... 407
Tire Change Procedure................................... 409Changing the 12V Battery.........................354
Battery Management System....................... 355
Changing the Crankcase Vent Filter Element.........................................................337
Changing the Engine Air Filter - 6.2L/ 6.8L.................................................................361
Changing the Engine Air Filter - 6.7L Diesel.............................................................362
Air Filter Restriction Gauge............................ 364
Changing the Engine-Mounted and Diesel Fuel Conditioner Module Fuel
Filters - 6.7L Diesel...................................364
Diesel Fuel Conditioner Module Filter................................................................... 365
Engine-mounted Fuel Filter........................... 367
Changing the Engine Oil and Oil Filter...............................................................336
Engine lubrication for severe service operation.......................................................... 337
Changing the Wiper Blades.....................356
Checking MyKey System Status...............67 MyKey Distance..................................................... 67
Number of Admin Keys...................................... 67
Number of MyKeys............................................... 67
Checking the Wiper Blades.....................356
Child Restraint and Seatbelt Maintenance.................................................45
Child Restraint Positioning.........................35
Child Safety......................................................20 General Information............................................ 20
Child Safety Locks..........................................37 Left-Hand Side...................................................... 37
Right-Hand Side................................................... 37
Cleaning Leather Seats..............................374 With King Ranch Edition.................................. 375
Without King Ranch Edition........................... 374
Cleaning Products
.......................................369
Materials............................................................... 369
Cleaning the Engine.....................................371
Cleaning the Exhaust - 6.7L Diesel.........371
Cleaning the Exterior
..................................369
Cleaning the Headlamps................................ 370
Exterior Chrome Parts...................................... 370
Exterior Plastic Parts........................................ 370
Stripes or Graphics............................................ 370
Underbody........................................................... 370
Under Hood.......................................................... 370
651
Super Duty (TFE) Canada/United States of America, enUSA, Edition date: 201804, Fourth-Printing Index