air filter FORD SUPER DUTY 2021 Service Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2021, Model line: SUPER DUTY, Model: FORD SUPER DUTY 2021Pages: 666, PDF Size: 8.48 MB
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Towing a Trailer or Using a Car-top Carrier
Inspect and lubricate U-joints if equipped with grease
fittings.
Inspect frequently, service
as required
See axle maintenance items under Exceptions.
Inspect the wheels and related components for abnormal
noise, wear, looseness or drag.
Every
5,000 mi (8,000 km)
Rotate tires, inspect tires for wear and measure tread
depth.1
Change engine oil and filter.
Every
5,000 mi (8,000 km)
or six months. Inspect and lubricate U-joints if equipped with grease
fittings.
Replace front wheel bearing grease and grease seals if
non-sealed bearings are used.
Every
30,000 mi
(48,000 km)
Change transfer case fluid (Four-wheel drive vehicles).
Every
60,000 mi
(96,000 km) Replace spark plugs.
1 Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
only if unusual wear is noted. Extensive Idling or Low-speed Driving for Long Distances, as in Heavy Commercial Use
(Such as Delivery, Taxi, Patrol Car or Livery)
Replace engine air filter.
Inspect frequently, service
as required
Replace cabin air filter.
Inspect brake system.
Every
5,000 mi (8,000 km)
Inspect wheels and related components for abnormal
noise, wear, looseness or drag.
Lubricate control arm and steering ball joints if equipped
with grease fittings.
Rotate tires, inspect tires for wear and measure tread
depth.1
Inspect and lubricate U-joints if equipped with grease
fittings.
Every
5,000 mi (8,000 km)
or six months
575
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Extensive Idling or Low-speed Driving for Long Distances, as in Heavy Commercial Use
(Such as Delivery, Taxi, Patrol Car or Livery)
Change engine oil and filter.
Every 5,000 mi (8,000 km)
or six months or 200 engine
hours.
Replace front wheel bearing grease and grease seals if
non-sealed bearings are used.
Every
30,000 mi
(48,000 km)
Replace spark plugs.
Every
60,000 mi
(96,000 km)
1 Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
only if unusual wear is noted. Operating in Dusty or Sandy Conditions (Such as Unpaved or Dusty Roads)
Replace engine air filter.
Inspect frequently, service
as required
Replace cabin air filter.
Inspect the wheels and related components for abnormal
noise, wear, looseness or drag.
Every
5,000 mi (8,000 km)
Rotate tires, inspect tires for wear and measure tread
depth.1
Change engine oil and filter.
Every
5,000 mi (8,000 km)
or six months Inspect and lubricate U-joints if equipped with grease
fittings.
Replace front wheel bearing grease and grease seals if
non-sealed bearings are used.
Every
30,000 mi
(48,000 km)
1 Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
only if unusual wear is noted. Off-road operation
Inspect steering linkage, ball joints and U-joints, Lubricate
if equipped with grease fittings.
Inspect frequently, service
as required
Replace engine air filter.
Change engine oil and filter.
Every
5,000 mi (8,000 km)
or six months Replace cabin air filter.
576
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Sustained High-speed Driving at Gross Vehicle Weight Rating (Maximum Loaded Weight
for Vehicle Operation)
Inspect the engine and secondary cooling system coolant
concentration (freeze-point protection) and additive
(corrosion inhibitor) strength. If your vehicle has orange-
colored coolant, add coolant additive if necessary.
Every 30,000 mi
(48,000 km) or 1200 engine
hours
Flush and refill the coolant. Do not add coolant additive.
Every
60,000 mi
(96,000 km) or 2400
engine hours
Note: If your vehicle has orange-colored coolant and you add coolant additive, do not
exceed the specified maximum of 48 fluid ounces (1.4 liters) for the engine and 16 fluid
ounces (473 ml) for the secondary cooling system. Operating the engine with excessive
coolant additive may cause overheating which could lead to severe, permanent engine
damage.
Note: After the initial coolant flush and fill at
60,000 mi (96,000 km) or 2400 engine
hours, flush and fill every 45,000 mi (72,000 km) or 1800 engine hours thereafter. Operating in Sustained Ambient Temperatures Below -9°F (-23°C) or Above 100°F (38°C)
Change the engine oil and filter as indicated by the
information display, and perform the services listed in the
scheduled maintenance chart.
As required
Replace the engine-mounted and frame-mounted fuel
filters.
Every
15,000 mi
(24,000 km), six months or
600 engine hours
Replace the wheel bearing grease and grease seals if using
non-sealed bearings. (Two-wheel drive vehicles)
Every
30,000 mi
(48,000 km) Operating in Dusty or Sandy Conditions (Such as Unpaved or Dusty Roads)
Rotate the tires, inspect the tires for wear and measure
tread depth.1
Every
7,500 mi (12,000 km)
Inspect the brake system pads and rotors.
Inspect the air filter restriction gauge. Replace the filter if
necessary.
Inspect the steering and suspension ball joints and tie rods.
Lubricate any grease fittings.
580
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Operating in Dusty or Sandy Conditions (Such as Unpaved or Dusty Roads)
Change the engine oil and filter. 2
Every 7,500 mi (12,000 km),
six months or 300 engine
hours
Inspect and lubricate the U-joints.
Replace the engine-mounted and frame-mounted fuel
filters.
Every 15,000 mi
(24,000 km), 6 months or
600 engine hours
Replace the air inlet foam filter.
Every
30,000 mi
(48,000 km) Replace the wheel bearing grease and grease seals if using
non-sealed bearings. (Two-wheel drive vehicles)
1 Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
only if unusual wear is noted.
2 Reset the Intelligent Oil-Life Monitor after engine oil and filter changes. Off-road Operation
Inspect functional holes in each leg of the twin exhaust
tips and the holes under the shield just inboard of the right
rear tire to make sure they are clean and clear of debris or
foreign materials. Refer to the Vehicle Care chapter of your
owner ’s manual for more information.
As required
Inspect the steering and suspension ball joints and tie rods.
Lubricate any grease fittings.
Rotate the tires, inspect the tires for wear and measure
tread depth.1
Every 7,000 mi (12,000 km),
six months or 300 engine
hours
Inspect the brake system pads and rotors.
Inspect the air filter restriction gauge. Replace the filter if
necessary.
Change the engine oil and filter. 2
Every 7,000 mi (12,000 km)
or 300 engine hours
Replace the engine-mounted and frame-mounted fuel
filters.
Every
15,000 mi
(24,000 km), six months or
600 engine hours
Replace the air inlet foam filter.
Every
30,000 mi
(48,000 km) Replace the wheel bearing grease and grease seals if using
non-sealed bearings. (Two-wheel drive vehicles).
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specification WSL-M2C192-A, part number
XY-75W140-QL, or equivalent. Add friction
modifier XL-3 (EST-M2C118-A) or
equivalent for complete refill of
Traction-Lok rear axles. See Capacities
and Specifications (page 441).
Additional Axle Maintenance for Dual
Rear Wheels
Change rear axle fluid every
250,000 mi
(400,000 km) under normal driving
conditions on all commercial applications.
When operating your vehicle at or near
maximum gross vehicle weights, change
the rear axle fluid every
60,000 mi
(96,000 km). In addition, follow this
60,000 mi (96,000 km) schedule when
operating your vehicle under the special
operating conditions where noted.
California Fuel Filter Replacement
If you register your vehicle in California, the
California Air Resources Board has
determined that the failure to perform this
maintenance item does not nullify the
emission warranty or limit recall liability
before the completion of your vehicle's
useful life. Ford Motor Company, however,
urges you to have all recommended
maintenance services performed at the
specified intervals and to record all vehicle
service.
Hot Climate Oil Change Intervals
Vehicles operating in the Middle East,
North Africa, Sub-Saharan Africa or
locations with similar climates using an
American Petroleum Institute (API)
Certified for Gasoline Engines (Certification
mark) oil of SM or SN quality, the normal
oil change interval is 3,000 mi (5,000 km).
If the available API SM or SN oils are not
available, then the oil change interval is
2,000 mi (3,000 km)
. Engine Air Filter and Cabin Air Filter
Replacement
The life of the engine air filter and cabin air
filter is dependent on exposure to dusty
and dirty conditions. Vehicles operated in
these conditions require frequent
inspection and replacement of the engine
air filter and cabin air filter.
Diesel Particulate Filter
Over time, a slight amount of ash builds
up in the diesel particulate filter, which is
not removed during the regeneration
process. The filter may need to be replaced
with a new or remanufactured part at
approximately 250,000 mi (400,000 km).
Actual mileage varies depending on engine
and vehicle operating conditions.
In this case, the engine control system sets
a service light (wrench icon) to inform you
to bring your vehicle to the dealer for
service. If there are any issues with the
oxidation catalyst or particulate filter
system, a service light (wrench or engine
icon) sets by the engine control system to
inform you to bring your vehicle into a
dealer for service.
583
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3
360 Degree Camera...................................238
Advanced Camera Views............................... 238
Auxiliary Camera................................................. 241
Bed View Camera.............................................. 240
Camera Views..................................................... 238
Front Camera...................................................... 239
Keep Out Zone.................................................... 239
Side Camera........................................................ 240
4
4WD See: Four-Wheel Drive...................................... 213
A
A/C See: Climate Control - Vehicles With:
Automatic Temperature Control.............143
See: Climate Control - Vehicles With: Manual Temperature Control.................................... 147
About This Manual...........................................9
ABS See: Brakes........................................................... 223
ABS driving hints See: Hints on Driving With Anti-Lock
Brakes................................................................ 225
Accessories....................................................558
Accessories See: Replacement Parts
Recommendation............................................ 16
ACC See: Using Adaptive Cruise Control............243
Adjustable Pedals.........................................84
Adjusting the Headlamps.........................381 Horizontal Aim Adjustment........................... 382
Vertical Aim Adjustment................................. 381
Adjusting the Pedals....................................84
Adjusting the Steering Wheel - Vehicles With: Manual Adjustable Steering
Column...........................................................80
Adjusting the Steering Wheel - Vehicles With: Power Adjustable Steering
Column...........................................................80
End of Travel Position.......................................... 81
Memory Feature.................................................... 81Airbag Disposal...............................................54
Air Conditioning
See: Climate Control - Vehicles With:
Automatic Temperature Control.............143
See: Climate Control - Vehicles With: Manual Temperature Control.................................... 147
Air Conditioning System Capacity and Specification - 6.2L..................................459
Air Conditioning System Capacity and Specification - 6.7L Diesel....................460
Air Conditioning System Capacity and Specification - 7.3L...................................461
Air Filter See: Changing the Engine Air Filter -
6.2L
..................................................................... 357
See: Changing the Engine Air Filter - 6.7L Diesel ................................................................. 358
See: Changing the Engine Air Filter - 7.3L..................................................................... 360
Alarm See: Anti-Theft Alarm........................................ 76
Ambient Lighting
.............................................91
Adjusting the Brightness.................................... 91
Switching Ambient Lighting Off...................... 91
Switching Ambient Lighting On....................... 91
Anti-Theft Alarm
............................................76
Arming the Alarm.................................................. 77
Disarming the Alarm............................................ 77
Using the System................................................. 76
Appendices.....................................................618
Apps.................................................................540 SiriusXM Traffic and Travel Link................... 542
Using Apps on an Android Device................541
Using Apps on an iOS Device......................... 541
Using Mobile Navigation on an Android Device................................................................. 541
At a Glance.......................................................20
Audible Warnings and Indicators...........109 Headlamps On Warning Chime.................... 109
Key in Ignition Warning Chime...................... 109
Keyless Warning Alert....................................... 109
Parking Brake On Warning Chime...............109
Audio Control
...................................................81
You can operate the following functions
with the control:............................................... 81
Audio System
................................................479
General Information......................................... 479
647
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Car Wash
See: Cleaning the Exterior.............................. 392
Catalytic Converter......................................195
On-Board Diagnostics (OBD-II)................... 196
Readiness for Inspection and Maintenance (I/M) Testing.................................................... 197
Center Console
................................................171
Changing a Bulb...........................................383
Cargo Lamp and Central High Mounted
Brake Lamp Bulbs........................................ 385
Fog Lamp Bulbs................................................. 384
Front Park and Direction Indicator Lamp Bulbs.................................................................. 383
Headlamp Bulbs................................................ 383
LED Lamps.......................................................... 386
License Plate Lamp Bulb............................... 386
Rear Lamps, Brake Lamps, Rear Direction Indicator and Reversing Lamp
Bulbs................................................................. 384
Changing a Fuse
..........................................346
Fuses...................................................................... 346
Changing a Road Wheel...........................429 Dissimilar Spare Wheel and Tire Assembly
Information..................................................... 429
Jacking the Vehicle............................................ 434
Location of the Spare Tire and Tools........430
Stowing the Flat Tire or Spare Tire.............439
Tire Change Procedure.................................... 430
Changing the 12V Battery.........................379 Battery Management System...................... 380
Changing the Engine Air Filter - 6.2L
.................................................................357
Changing the Engine Air Filter - 6.7L Diesel............................................................358
Air Filter Restriction Gauge............................ 359
Changing the Engine Air Filter - 7.3L.................................................................360
Changing the Engine-Mounted and Diesel Fuel Conditioner Module Fuel
Filters - 6.7L Diesel...................................386
Diesel Fuel Conditioner Module Filter................................................................... 386
Engine-mounted Fuel Filter.......................... 389
Changing the Engine Oil and Oil Filter...............................................................356
Engine lubrication for severe service operation......................................................... 356Changing the Vehicle Wi-Fi Hotspot
Name or Password...................................478
Changing the Wiper Blades.....................382
Checking MyKey System Status..............64 MyKey Distance.................................................... 64
Number of Admin Keys...................................... 64
Number of MyKeys.............................................. 64
Checking the Wiper Blades.....................382
Child Restraint and Seatbelt Maintenance.................................................44
Child Restraint Positioning.........................35
Child Safety
......................................................22
General Information............................................ 22
Child Safety Locks..........................................37 Left-Hand Side...................................................... 37
Right-Hand Side................................................... 37
Cleaning Leather Seats
.............................397
With King Ranch Edition................................. 398
Without King Ranch Edition........................... 397
Cleaning Products
........................................391
Materials................................................................ 391
Cleaning the Engine
....................................393
Cleaning the Exhaust - 6.7L Diesel.......394
Cleaning the Exterior..................................392 Cleaning the Exterior Lamps......................... 392
Cleaning the Exterior Precautions...............392
Exterior Chrome Parts...................................... 392
Exterior Plastic Parts........................................ 392
Stripes or Graphics............................................ 392
Underbody........................................................... 393
Under Hood......................................................... 393
Cleaning the Instrument Panel and Instrument Cluster Lens
.........................397
Cleaning the Interior...................................395
Cleaning the Wheels..................................399
Cleaning the Windows and Wiper Blades...........................................................394
Clearing All MyKeys.......................................63
Climate.............................................................531 Accessing Rear Climate Controls................533
Accessing the Climate Control Menu..........531
Directing the Airflow.......................................... 531
Rear Climate Control Lock Indicator..........533
Setting the Blower Motor Speed.................. 531
Setting the Temperature.................................. 531
Switching Auto Mode On and Off................531
Switching Dual Zone Mode On and Off....................................................................... 532
649
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D
Data Recording..................................................11
Comfort, Convenience and Entertainment
Data....................................................................... 13
Event Data................................................................ 13
Service Data............................................................ 12
Services That Third Parties Provide...............14
Services That We Provide.................................. 14
Vehicles With a Modem...................................... 14
Vehicles With an Emergency Call System.................................................................. 15
Vehicles With SYNC............................................. 14
Daytime Running Lamps - Vehicles With: Configurable Daytime Running
Lamps.............................................................88
Daytime Running Lamps - Vehicles With: Daytime Running Lamps (DRL)............89
Declaration of Conformity.......................646 Radio Frequency Statement........................ 646
Diesel Exhaust Fluid Capacity and Specification..............................................462
Diesel Particulate Filter.............................202 Oxidation Catalytic Converter and Diesel
Particulate Filter System........................... 202
Regeneration....................................................... 202
Digital Radio...................................................481 HD Radio Reception and Station
Troubleshooting............................................ 483
Directing the Flow of Air.............................145 Directing Air to the Footwell Air
Vents................................................................... 145
Directing Air to the Instrument Panel Air Vents................................................................... 145
Directing Air to the Windshield Air Vents................................................................... 145
Direction Indicators
.......................................90
Doors and Locks.............................................66
Draining the Fuel Filter Water Trap - 6.7L Diesel..............................................................361
Draining the Diesel Fuel Conditioner Module.............................................................. 362
Filter Location..................................................... 362
Drive Control.................................................268 Selectable Drive Modes.................................. 268
Driver Alert.....................................................250 Using Driver Alert............................................... 250Driver and Passenger Airbags...................46
Children and Airbags............................................ 51
Passenger Airbag On and Off Switch .........46
Proper Driver and Front Passenger Seating Adjustment....................................................... 50
Driving Aids....................................................250
Driving Hints....................................................317
Driving Through Water
...............................320
For Vehicles without Tremor Off-Road
Package............................................................ 320
For Vehicles with Tremor Off-Road Package............................................................. 321
DRL See: Daytime Running Lamps - Vehicles With:
Configurable Daytime Running
Lamps................................................................. 88
See: Daytime Running Lamps - Vehicles With: Daytime Running Lamps (DRL)................89
E
Economical Driving
.......................................317
Electromagnetic Compatibility...............618
Electronic Locking Differential.................221 Activating the Electronic Locking
Differential........................................................ 221
Operating ELD With a Spare or Mismatched Tires.................................................................... 222
Electronic Tailgate...........................................71 With the Outside Control Button..................... 71
With the Remote Control................................... 71
Emission Law
.................................................194
Noise Emissions Warranty, Prohibited
Tampering Acts and Maintenance..........195
Tampering With a Noise Control System............................................................... 194
Enabling Remote Start
..............................140
End User License Agreement...................621 VEHICLE SOFTWARE END USER LICENSE
AGREEMENT (EULA) .................................. 621
Engine Block Heater
....................................182
Using the Engine Block Heater...................... 183
Engine Coolant Check - 6.2L..................364 Adding Coolant.................................................. 364
Engine Coolant Temperature Management.................................................. 367
Fail-Safe Cooling............................................... 366
Recycled Coolant.............................................. 365
651
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Use of Inboard Lower Anchors from the
Outboard Seating Positions (Center
Seating Use) .................................................... 29
Using Lap and Shoulder Belts (Except Front Center Position of Super Cab and Crew
Cab)...................................................................... 24
Using Lap and Shoulder Belts (Front Center Position of Super Cab and Crew
Cab)...................................................................... 26
Using Lower Anchors and Tethers for CHildren (LATCH)........................................... 28
Using Tether Straps............................................ 30
Instrument Cluster.......................................102
Instrument Lighting Dimmer.....................88
Instrument Panel
...........................................20
Interior Air Quality........................................150
Interior Lamps
.................................................90
Front Interior Lamp............................................. 90
Rear Interior Lamps.............................................. 91
Interior Mirror
...................................................99
Auto-Dimming Mirror......................................... 99
Manual Dimming Mirror..................................... 99
Introduction........................................................9
J
Jump Starting the Vehicle.........................327 Connecting the Jumper Cables..................... 327
Jump Starting...................................................... 328
Preparing Your Vehicle..................................... 327
Removing the Jumper Cables....................... 328
K
Keyless Entry...................................................69 SECURICODE™ KEYLESS ENTRY
KEYPAD.............................................................. 69
Keyless Starting
.............................................175
Keys and Remote Controls.........................55
L
Lane Keeping System
.................................251
Switching the System On and Off...............252
System Display................................................... 252
System Settings................................................. 252
Troubleshooting................................................. 253Lighting Control
..............................................87
Flashing the Headlamp High Beam..............88
Headlamp High Beam........................................ 87
Lighting...............................................................87 General Information............................................ 87
Limited Slip Differential..............................221
Load Carrying
..................................................271
Load Carrying Precautions........................271
Locating the Cabin Air Filter.....................150
Locating the Safety Compliance Certification Labels
..................................272
Locking and Unlocking................................66 Activating Intelligent Access........................... 66
Autolock.................................................................. 68
Battery Saver......................................................... 68
Illuminated Entry.................................................. 68
Power Door Locks................................................ 66
Remote Control.................................................... 66
Smart Unlock......................................................... 67
Smart Unlocks for Intelligent Access Keys....................................................................... 67
Lug Nuts See: Changing a Road Wheel....................... 429
M
Maintenance
.................................................348
General Information......................................... 348
Manual Seats
.................................................153
Manual Lumbar .................................................. 154
Moving the Seat Backward and Forward............................................................. 154
Recline Adjustment........................................... 154
Memory Function..........................................157 Easy Entry and Exit Feature............................ 158
Linking a PreSet Position to your Remote Control or Intelligent Access Key Fob
........................................................................\
....... 157
Recalling a Preset Position.............................. 157
Saving a Preset Position................................... 157
Message Center See: Information Displays................................ 110
Mirrors See: Windows and Mirrors................................ 95
Mobile Communications Equipment.......17
Moonroof........................................................100 Bounce-Back
........................................................ 101
Opening and Closing the Moonroof...........100
655
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Switching the Heated Seat Settings On and
Off........................................................................\
. 141
Switching the Heated Steering Wheel Settings On and Off....................................... 141
Removing the Tailgate..................................72
Repairing Minor Paint Damage..............399
Replacement Parts Recommendation........................................16
Collision Repairs.................................................... 16
Scheduled Maintenance and Mechanical Repairs................................................................. 16
Warranty on Replacement Parts.................... 16
Replacing a Lost Key or Remote Control
............................................................60
Replacing the Cabin Air Filter..................150
Reporting Safety Defects (Canada Only)..............................................................337
Reporting Safety Defects (U.S. Only)..............................................................337
Resuming the Set Speed..........................243
Roadside Assistance
..................................325
Vehicles Sold in Canada: Getting Roadside
Assistance....................................................... 326
Vehicles Sold in the United States: Getting Roadside Assistance................................... 325
Vehicles Sold in the United States: Using Roadside Assistance................................... 325
Roadside Emergencies..............................325
Running-In See: Breaking-In................................................. 320
Running Out of Fuel....................................189
S
Safety Canopy ™
.............................................52
Safety Precautions......................................184
Satellite Radio
..............................................484
Satellite Radio Electronic Serial Number
(ESN)................................................................ 485
Satellite Radio Reception Factors..............485
SiriusXM Satellite Radio Service.................485
Troubleshooting................................................ 486
Scheduled Maintenance
..........................565
Seatbelt Extensions......................................44
Seatbelt Height Adjustment......................42
Seatbelt Reminder........................................43
Belt-Minder™........................................................ 43Seatbelts...........................................................38
Principle of Operation........................................ 38
Seatbelt Warning Lamp and Indicator Chime...............................................................42
Conditions of operation..................................... 42
Seats...................................................................151
Security..............................................................76
Selective Catalytic Reductant System - Diesel..............................................................197
Contaminated Diesel Exhaust Fluid or Inoperative Selective Catalytic Reduction
System............................................................... 201
Diesel Exhaust Fluid Guidelines and Information..................................................... 200
Diesel Exhaust Fluid Level............................... 197
Diesel Exhaust Fluid Warning Messages and Vehicle Operations............................... 199
Filling the Diesel Exhaust Fluid Tank..........198
Settings...........................................................543 911 Assist............................................................... 543
Ambient Lighting............................................... 544
Audio...................................................................... 543
Automatic Updates.......................................... 543
Bluetooth.............................................................. 543
Charge Settings................................................. 544
Clock....................................................................... 543
Display................................................................... 544
Driver Assist......................................................... 543
FordPass............................................................... 543
General.................................................................. 543
Message Center................................................. 544
Mobile Apps......................................................... 543
Multi Contour Seats.......................................... 544
Navigation............................................................ 544
Personal Profiles................................................ 544
Phone..................................................................... 543
Seats...................................................................... 544
Sound..................................................................... 543
Valet Mode........................................................... 544
Vehicle................................................................... 543
Voice Control....................................................... 544
Setting the Blower Motor Speed............144
Setting the Cruise Control Speed..........242 Changing the Set Speed................................. 242
Setting the Temperature...........................144
Setting the Trail Control Speed...............231
Side Airbags......................................................51
Sitting in the Correct Position...................151
658
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