engine FORD THUNDERBIRD 2002 11.G Manual PDF

Failure to follow these precautions may adversely affect the
handling of the vehicle and make it easier for the driver to lose
control and roll over.
Tires that are larger or smaller than your vehicle's original tires may also
affect the accuracy of your speedometer.
SNOW TIRES AND CHAINS
Driving too fast for conditions creates the possibility of loss of
vehicle control. Driving at very high speeds for extended periods
of time may result in damage to vehicle components.
Snow tires must be the same size and grade as the tires you
currently have on your vehicle.
The tires on your vehicle have all-weather treads that provide traction in
rain or snow.
The use of snow cables is not recommended for this vehicle, as damage
to your vehicle may occur under extreme handling or rough road
conditions. However, if you choose to operate the vehicle with snow
cables, avoid these conditions and follow the manufacturer's
recommendations.
Do not use any type of tire chains, as this will likely cause damage to
your vehicle.
MOTORCRAFT PART NUMBERS
Component 3.9L-4V V8 engine
Air filter element FA-1679
Fuel filter FG-986
Battery BXT-66-650
Oil filter FL-2008
PCV valve N/A
Spark plugs* AGSP-32F
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug information.
Maintenance and specifications
227

REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
All Fill to MAX line
on reservoir
Engine oil
(includes filter
change)Motorcraft SAE
5W-20 Super
Premium Motor
Oil3.9L-4V V8
engine5.7L (6.0
quarts)
Engine coolant
2Motorcraft
Premium Engine
Coolant
(green-colored)
orMotorcraft
Premium Gold
Engine Coolant
(yellow-colored)3.9L-4V V8
engine11.3L (11.9
quarts)
Power steering
fluidMotorcraft
MERCONtAT FAll Fill to MAX line
on reservoir
Engine cooling
fan fluidMotorcraft
MERCONtAT FAll Fill to MAX line
on reservoir
Rear axle
3Motorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle LubricantAll 1.4L (2.9-3.0
pints)
Fuel tank N/A All 68.2L (18.0
gallons)
Transmission
fluid
4Motorcraft
MERCONtV
AT FAutomatic
(5R55N)11.2L (11.9
quarts)5
Maintenance and specifications
228

Item Ford part
nameFord part
numberFord
specification
Door latch, hood
latch, auxiliary
hood latch, door
hinges, striker
plates, seat
tracks and fuel
filler door hingeMulti-Purpose
GreaseD0AZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4±A (US) or
CXC-10 (CanadaESE-M97B44±A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7-A WSS-M97B51-A1
Engine oil Motorcraft SAE
5W-20 Super
Premium Motor
OilXO-5W20-QSP WSS-M2C153-H
with API
Certification
Mark
Lock cylinders Motorcraft
Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
and engine
cooling fan fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Rear Axle
LubricantMotorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle Lubricant
2
F1TZ-19580-B
or
XY-75W14O-QLWSL-M2C192-A
Automatic
transmission
fluidMotorcraft
MERCONtV
AT F
3
XT-5-QM MERCONtV
Maintenance and specifications
230

Item Ford part
nameFord part
numberFord
specification
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Use only brake fluids certified to meet Ford specifications. DOT 3 fluid
is recommended. However, if DOT 3 is not available, DOT 4 fluid can be
used.
2Ford design rear axles contain a synthetic lubricant that does not
require changing unless the axle has been submerged in water.
3Ensure the correct automatic transmission fluid is used. MERCONtand
MERCONtV are not interchangeable. DO NOT MIX MERCONtand
MERCONtV. Refer to the scheduled maintenance guide to determine
the correct service interval.
ENGINE DATA
Engine 3.9L-4V V8 engine
Displacement 3 949 cc (241 cid)
Required fuel 91 octane
Firing order 1-5-4-2-6-3-7-8
Spark plug gap 0.99-1.09 mm (0.039-0.043 inch)
Ignition system Coil on plug
Compression ratio 10.55:1
VEHICLE DIMENSIONS
Vehicle dimensions mm (in)
(1) Overall length 4 732mm (186.3 in)
(2) Overall width 1 829mm (72.0 in)
(3) Overall height 1 323 mm (52.1 in)
(4) Wheelbase 2 722 mm (107.2 in)
(5) Track - Front 1 537 mm (60.5 in)
(5) Track - Rear 1 529 mm (60.2 in)
Maintenance and specifications
231

1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
Maintenance and specifications
234

FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford, Lincoln Mercury or Ford of
Canada dealer. These quality accessories have been specifically
engineered to fulfill your automotive needs; they are custom designed to
complement the style and aerodynamic appearance of your vehicle. In
addition, each accessory is made from high quality materials and meets
or exceeds Ford's rigorous engineering and safety specifications. Ford
Motor Company will repair or replace any properly dealer-installed Ford
accessory found to be defective in factory-supplied materials or
workmanship during the warranty period, as well as any component
damaged by the defective accessory. The accessory will be warranted for
whichever provides you the greatest benefit:
²12 months or 20 000 km (12 000 miles) (whichever occurs first), or
²The remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with
your new vehicle and installed by the dealer are covered for the full
length of your New Vehicle's Limited Warranty Ð 3 years or 60 000 km
(36 000 miles) (whichever occurs first). Contact your dealer for details
and a copy of the warranty.
Not all accessories are available for all models.
Vehicle Security
First Aid Kit
Highway Safety Kit
Non decorative wheel locks
Vehicle security systems
Comfort and convenience
Cargo nets
Engine block heaters
Accessories
235

Protection and appearance equipment
Air bag anti-theft locks
Car/truck covers
Cargo liners, interior
Carpet floor mats
Door edge guards
Front end cover
Locking gas cap
Molded vinyl floor mats
For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
²When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
compliance certification label). Consult your dealer for specific weight
information.
²The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems - such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
²Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use or are not properly installed. When operated, such systems may
cause the engine to stumble or stall. In addition, such systems may be
damaged or their performance may be affected by operating your
vehicle. If you intend on fitting a mobile radio such as a citizens band
radio (CB), please refer to your local dealer for Ford recommended
installation guidelines. Ask you dealer to reference the ªFord Mobile
Radio Installation Guidelines.º (Citizens band [CB] transceivers, garage
door openers and other transmitters with outputs of five watts or less
will not ordinarily affect your vehicle's operation.)
²Ford cannot assume responsibility for any adverse effects or damage
that may result from the use of such equipment.
Accessories
236

A
Accessory delay ..........................64
Air bag supplemental restraint
system ................................109, 119
and child safety seats ............110
description ......................109, 119
disposal ....................................122
driver air bag ..................111, 120
indicator light ...........12, 113, 121
operation .........................111, 120
passenger air bag ...........111, 120
passenger deactivation
switch ......................................114
side air bag ..............................119
Air cleaner filter .......221±222, 227
Air conditioning ..........................35
Air filter, cabin ............................48
Antifreeze
(see Engine coolant) ................202
Anti-lock brake system
(see Brakes) ......................136±137
Anti-theft system ........................94
arming the system ....................94
disarming a triggered system ..94
Automatic transmission
driving an automatic
overdrive .................................141
fluid, adding ............................221
fluid, checking ........................221
fluid, refill capacities ..............228
fluid, specification ..................231
Auxiliary power point .................63
Axle
lubricant specifications ..229, 231
refill capacities ........................228B
Battery .......................................200
acid, treating emergencies .....200
charging system warning
light ............................................13
jumping a disabled battery ....169
maintenance-free ....................200
replacement, specifications ...227
servicing ..................................200
Belt minder ...............................104
Brakes ........................................136
anti-lock ...........................136±137
anti-lock brake system
(ABS) warning light .........12, 137
brake warning light ..................12
fluid, checking and adding ....220
fluid, refill capacities ..............228
fluid, specifications .........229, 231
lubricant specifications ..229, 231
parking ....................................138
shift interlock ..........................140
Break-in period .............................6
C
Capacities for refilling fluids ....228
Cassette tape player ...................19
Certification Label ....................233
Child safety restraints ..............122
child safety belts ....................122
Child safety seats ......................123
attaching with tether straps ..127
in front seat ............................125
in rear seat ..............................125
LATCH .....................................130
Cleaning your vehicle
engine compartment ..............188
exterior ....................................192
Index
237

instrument cluster lens ..........191
instrument panel ....................191
interior .....................................191
plastic parts ....................189±190
safety belts ..............................192
washing ....................................187
waxing .....................................187
wheels ......................................188
windows ..................................192
wiper blades ............................190
Clock ............................................33
Console ........................................83
Controls
power seat .................................97
steering column ........................70
Convertible ..................................72
cleaning .....................................76
installation of the boot .............73
lowering the convertible top ...72
raising the convertible top ......74
Coolant
checking and adding ..............202
coolant temperature light ........13
refill capacities ................206, 228
specifications ..................229, 231
Cruise control (see Speed
control) ........................................66
Customer Assistance ................153
Ford accessories for your
vehicle .....................................193
Ford Extended Service
Plan ..........................................179
Getting assistance outside
the U.S. and Canada ..............183
Getting roadside assistance ...153
Getting the service
you need .................................177
Ordering additional owner's
literature .................................184The Dispute Settlement
Board .......................................180
Utilizing the
Mediation/Arbitration
Program ...................................183
D
Daytime running lamps
(see Lamps) ................................49
Defrost
rear window ..............................48
Dipstick
automatic
transmission fluid ...................221
engine oil .................................197
Doors
door ajar warning .....................15
lubricant specifications ..........229
Driving under special
conditions
through water .........................146
Dual automatic temperature
control (DATC) ...........................35
E
Emergencies, roadside
jump-starting ..........................169
Emission control system ..........217
Engine ........................................231
check engine/service engine
soon light ..................................10
cleaning ...................................188
coolant .....................................202
fail-safe coolant ......................207
idle speed control ...................200
lubrication
specifications ..................229, 231
Index
238

refill capacities ........................228
service points ..........................196
starting after a collision .........154
Engine block heater .................135
Engine fan .................................208
Engine oil ..................................197
checking and adding ..............197
dipstick ....................................197
filter, specifications ........199, 227
recommendations ...................199
refill capacities ........................228
specifications ..................229, 231
Exhaust fumes ..........................135
F
Fail safe cooling ........................207
Floor mats ...................................83
Fluid capacities .........................228
Fuel ............................................209
calculating fuel economy .......214
cap .....................................11, 211
capacity ...................................228
choosing the right fuel ...........212
comparisons with EPA fuel
economy estimates .................217
detergent in fuel .....................213
filling your vehicle
with fuel ..................209, 211, 214
filter, specifications ........214, 227
fuel pump shut-off switch .....154
gauge .........................................17
improving fuel economy ........214
low fuel warning light ..............14
octane rating ...................212, 231
quality ......................................213
running out of fuel .................213
safety information relating to
automotive fuels .....................209Fuses ..................................156±157
G
Gas cap (see Fuel cap) ......11, 211
Gas mileage (see Fuel
economy) ...................................214
Gauges .........................................16
engine coolant temperature
gauge .........................................16
fuel gauge ..................................17
odometer ...................................17
speedometer .............................17
tachometer ................................18
trip odometer ............................18
GAWR (Gross Axle Weight
Rating) .......................................146
definition .................................146
driving with a heavy load ......146
location ....................................146
GVWR (Gross Vehicle Weight
Rating) .......................................146
calculating ...............................146
definition .................................146
driving with a heavy load ......146
location ....................................146
H
Hazard flashers .........................154
Head restraints ...........................95
Headlamps ...................................49
aiming ........................................51
autolamp system .......................49
bulb specifications ....................53
daytime running lights .............49
flash to pass ..............................50
high beam .................................15
replacing bulbs .........................54
Index
239