phone FORD TRANSIT 2006 7.G Body And Equipment Mounting Section Manual

3.7Exhaust System..........................86
3.7.1Extensions and Optional Exhausts....
86
3.7.2Exhaust Pipes and Supports.............86
3.7.3Exhaust Heat Shields..........................86
3.8Fuel System.................................88
4 Electrical
4.1Communications Network..........90
4.1.1CAN-Bus System Description and
Interface................................................90
4.1.2Central Junction Box (CJB)................91
4.1.3Circuit Diagram....................................93
4.2Module Communications
Network—Specifications.............94
4.2.1Circit Diagram......................................94
4.3Charging System.........................95
4.3.1General Information and Specific
Warnings...............................................95
4.3.2Power Management Settings...........95
4.3.3Electrical Conversions........................95
4.3.4Fitting of Equipment Containing an
Electric Motor.......................................97
4.3.5Vehicle Electrical Capacity -
Alternator..............................................97
4.3.6Charge Balance Guidelines...............97
4.3.7Circuit Diagrams..................................97
4.4Battery and Cables.....................98
4.4.1Battery Information.............................98
4.4.2Generator and Alternator.................103
4.5Climate Control System.............106
4.6Instrument Cluster.....................107
4.7Horn...........................................108
4.8Tachograph................................109
4.8.1Legislation...........................................109
4.8.2Tachograph Mounting.......................110
4.9Information and Entertainment
System - General
Information—Specifications.......112
4.9.1Radio Connector................................112
4.9.2Possible Accessories.........................113
4.10Cellular Phone............................115
4.11Exterior Lighting.........................116
4.11.1Reversing Lamps...............................116
4.11.2Additional External Lamps................116
4.11.3Lamps – Hazard / Direction
Indication..............................................117
4.11.4Lamps – Front and Rear Fog Lights....
117
4.11.5Lamps for Wide Vehicles...................117
4.11.6Electrically operated Door Mirrors....
117
4.12Interior Lighting..........................118
4.12.1Additional Internal Lamps .................118
4.12.2Additional 'Theatre Lighting' for rear
of vehicle interior................................118
4.13Fuses and Relays.......................119
4.13.1Wiring Specification............................119
4.13.2Auxiliary Fuses, Fuse Box and Relays
(Fuses - Standard).............................119
4.13.3Customer Connection Points..........120
4.13.4Special Vehicle Option Auxiliary Fuse
Box........................................................121
4.13.5Additional Ignition, Instrument Panel
Illumination and Air Conditioning On
Signals.................................................124
4.13.6Relays and Switches.........................127
4.13.7Windscreen wipers...........................130
4.14Special Conversions..................131
4.14.1Vehicle Speed Output (Signal).........131
4.14.2Engine Run Signal (D+ Alternative)....
132
4.14.3Connectors.........................................133
4.14.4Installation and Routing Guides.......134
4.14.5Electrics for Tow bar.........................136
4.14.6Ground Points....................................140
4.14.7Special Vehicle Options (SVO) and
Aftermarket Kits.................................146
4.14.8Additional Vehicle Signals / Features..
147
4.14.9Engine RPM (Revs Per Minute) Speed
Controller.............................................157
4.14.10Adding Connectors, Terminals and
Wiring...................................................162
5 Body and Paint
5.1Body...........................................175
5.1.1Body Structures - General
Information..........................................175
5.1.2Back Panel Removal.........................177
5.1.3Integrated Bodies and Conversions...
177
5.1.4Chassis Cab........................................179
5.1.5Cab Van Floor.....................................185
5.1.6Hydraulic Lifting Equipment for Van,
Bus, Kombi and Chassis Cab..........186
5.1.7Partitions (Bulkhead) - Driver and
Front Passenger(s) Protection on Van,
Bus and Kombi..................................192
5.1.8Racking Systems...............................194
5.1.9Front End Integrity for Cooling, Crash,
Aerodynamics and Lighting.............198
5.1.10Tipper Bodies.....................................199
5.1.11Tank and Dry Bulk Carriers...............199
5.2Body System - General
Information—Specifications......200
5.2.1Van Floor - Load Compartment Tie
Downs for Van ,Bus and Kombi.....200
5.3Body Closures..........................203
5.3.1Load Compartment Interior Lining....
203
5.3.2Security, Anti Theft and Locking
System Security ...............................203
5.4Rear View Mirrors.....................208
5.4.1Mirrors for Wide Vehicles.................208
5.5Seats.........................................209
5.5.1Rear Seat Fixings Positions - Kombi...
209
5.5.2Heated Seats.....................................210
5.6Glass, Frames and Mechanisms...
211
5.6.1Rear Windows....................................211
Table of Contents
4

1.3 Contact Information
As a manufacturer, we want to provide you with
the information you need for your vehicle
conversion/modification. If the information you
require is not in this manual or you have further
questions, please contact your local National
Sales Company Representative (NSC) or Local
Ford Dealer in your Market.
If your Local National Sales Company
Representative or Local Ford Dealer are unable
to help you, please contact the Vehicle Converter
Advisory Service at [email protected].
Ford of Britain
Simon Easton - CV Sales &
Marketing
Contact:
+44-1277-252504Tele-
phone:
+44-1277-253054Fax:
[email protected]:
GB-1/673Postal
Address:
EAGLE WAY, GB-1
BRENTWOOD
CM13 3BW
GBR
Ford of Germany
Kurt Reinhold - Transit Brand
Manager
Contact:
+49-221-9017686Tele-
phone:
+49-221-9018409Fax:
[email protected]:
D-NH/4APostal
Address:
Henry Ford Strasse 1
Cologne
50725
DEU
Ford of France
Jean-Francois Taillefer - Transit
Brand Manager
Contact:
+33-1-61016547Tele-
phone:
+33-1-61016505Fax:
[email protected]:
St GermainPostal
Address:
34 rue de la Croix de Fer
Saint Germain en Laye
78100
FRA
Ford of Italy
Valentino Munno - Transit Brand
Manager
Contact:
+39-06-51855509Tele-
phone:
+39 035 4821331Fax:
[email protected]:
Via Andrea Argoli 54Postal
Address:
ROME
00143
ITA
Ford of Ireland
John Manning - Transit Brand
Manager
Contact:
+353-21-4329205Tele-
phone:
+353-21-4329213Fax:
[email protected]:
CorkPostal
Address:
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
1 General Information
9

Ford of Spain
Marcos Yndurain - Transit Brand
Manager
Contact:
+34-91-7145178Tele-
phone:
+34-91-7145478Fax:
[email protected]:
Edificio Minipark IV Calle Calendula,
13
Postal
Address:
Alcobendas,
Madrid
28109
ESP
Ford of Portugal
Daniela Silva - Transit Brand
Manager
Contact:
+351-21-3122450Tele-
phone:
+351-21-3122481Fax:
[email protected]:
Rua Rosa Araujo 2Postal
Address:
Lisbon
1250
PRT
Ford of Belgium
Didier Borremans - Transit Brand
Manager
Contact:
+32-3-8212124Tele-
phone:
+32-3-8212179Fax:
[email protected]:
Groenenborgerlaan 16Postal
Address:
Wilrijk
ANTWERP
2610
BEL
Ford of Netherlands
Rob Mulder - Transit Brand
Manager
Contact:
+31-20-5044714Tele-
phone:
+31-20-5044700Fax:
[email protected]:
AMSTERDAMPostal
Address:
AMSTELDIJK 216
AMSTERDAM
1000 AT
NLD
Ford of Austria
Danijel Dzihic - Transit Brand
Manager
Contact:
+43-662-6581265Tele-
phone:
+43-662-6581640Fax:
[email protected]:
FUERBERGSTRASSE 51,Postal
Address:
P.O. BOX 2
SALZBURG
A-5020
AUT
Ford of Switzerland
Reto Zbinden - Transit Brand
Manager
Contact:
+41-43-2332252Tele-
phone:
+41-43-2332252Fax:
[email protected]:
WallisellenPostal
Address:
Geerenstrasse 10
Wallisellen
8304
CHE
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
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10

Ford of Denmark
Peter Nielsen - Transit Brand
Manager
Contact:
+45-43-480680Tele-
phone:
+45-43-480565Fax:
[email protected]:
5 D-E BorupvangPostal
Address:
Ballerup
2750
DNK
Ford of Finland
Ari Jaaskelainen - Transit Brand
Manager
Contact:
+358-9-35170129Tele-
phone:
+358-9-3743081Fax:
[email protected]:
Malminkaari 9bPostal
Address:
Box 164
Helsinki
FIN-00701
FIN
Ford of Norway
Torgeir Stie - Transit Brand
Manager
Contact:
+47-66-997224Tele-
phone:
+47-66-807448Fax:
[email protected]:
Lienga 2Postal
Address:
P.O.BOX 514
KOLBOTN
N-1411
NOR
Ford of Sweden
Christian Lysholm - Transit Brand
Manager
Contact:
+46-31-590850Tele-
phone:
+46-31-3259480Fax:
[email protected]:
Ravebergsvagen AngeredPostal
Address:
Gothenburg
SE40531
SWE
Ford of Hungary
Zombor Krizsán - Transit Brand
Manager
Contact:
+36-1-4382539Tele-
phone:
+36-1-4382590Fax:
[email protected]:
FORDHUNGARYPostal
Address:
Obuda Gate Arpad fejedelem u. 26-
28
Budapest
1023
HUN
Ford of Greece
Alexandros Papageorgiou - Transit
Brand Manager
Contact:
+30 210 570 9928Tele-
phone:
+30 210 57 9800Fax:
[email protected]:
4 Konstantinoupoleos and Ganata
Street
Postal
Address:
Peristeri
Athens
121 33
GRC
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
1 General Information
11

Ford of Poland
Mirek Oszczygiel - Transit Brand
Manager
Contact:
+48-22-6086854Tele-
phone:
+48-22-6086819Fax:
[email protected]:
Al.Jerozolimskie 181Postal
Address:
Warsaw
02-222
POL
Ford of Czech Republic
Petr Simunek - Transit Brand
Manager
Contact:
+420-23-4650119Tele-
phone:
+420-23-4650147Fax:
[email protected]:
NATIONAL DISTR. CENTPostal
Address:
THAMOVA 16_
PRAGUE
185 00 8
CZE
Ford of Russia
Nicolay Kravchenko - Transit Brand
Manager
Contact:
+7-495-7778566Tele-
phone:
+7-495-7778510Fax:
[email protected]:
Meridian Commercial Tower UL
Smolnaya 24/D
Postal
Address:
MOSCOW
125445
RUS
Emerging Developing Markets (EDM)
Akos Zsombolyi - Transit Brand
Manager
Contact:
+36-1-4382578Tele-
phone:
+36-1-4382568Fax:
[email protected]:
FORDHUNGARYPostal
Address:
Obuda Gate Arpad fejedelem u. 26-
28
Budapest
1023
HUN
Rest of the World (RoW)
John Dand - Transit Brand ManagerContact:
+44-1277-252073Tele-
phone:
+44-1277-252552Fax:
[email protected]:
GB-1/389Postal
Address:
EAGLE WAY, GB-1
BRENTWOOD
CM13 3BW
GBR
Ford Otosan - Turkey
Umut Canpolat - Transit Brand
Manager
Contact:
+90 216 3267060Tele-
phone:
+90 216 326 52 02Fax:
[email protected]:
KocaeliPostal
Address:
Ihsaniye - Golcuk
41680
TUR
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
1 General Information
12

Ford of Australia
Alex Mihalovich- Transit Brand
Manager
Contact:
+61 3 93597678Tele-
phone:
+61 3 93598277Fax:
[email protected]:
Head OfficePostal
Address:
1735 Sydney Road
Private mail bag 6
Campbell Field
VI
3061
AUS
2D Engineering Drawings can be downloaded
in DWG format, you will find these by going to
the 'BEMM' tab then selecting the 'Drawings'
tab, this will give you the option to navigate
though a drop-down menu to specific drawings.
3D CAD data in iges format is available on
CD-ROM, you can request specific information
by contacting the Vehicle Converter Advisory
Service by e-mail. The data will be issued by
encrypted CD-ROM using the Ford Data Export
process
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
1 General Information
13

1.6 Electromagnetic Compatibility (EMC)
The base vehicle has been tested and certified
to all relevant legislation relating to
Electromagnetic Compatibility. All retrofitted
equipment must also comply with the relevant
legislation.
In addition, 2-way radio communication and other
equipment with built in radio transmitters (for
example anti-theft alarms, tracking devices)
should only be fitted to the vehicle if they operate
within the listed frequency bands and do not
exceed the maximum transmission output power
specified below
Frequency Overview
Maximum Output
Power (W)
Frequency (MHz)
501-54
5068-87.5
50142-176
50220-225
50380-512
10806-940
101200-1400
101710-1885
101885-2025
1.6.1 Antenna Location
The antenna can be placed on the roof of the
vehicle with the exception of cellular phone car
kits which transmit power below 2W. Such low
power devices may also be installed at the
bottom of the A-pillar behind the trim or on the
front windscreen.
Installation must be performed by suitably
qualified personnel in accordance with the
equipment manufacturer's installation instructions
and comply with the ISO technical specification
ISO/TS 21609: Road Vehicles - Electromagnetic
Compatibility guidelines for the installation of after
market radio frequency transmitting equipment.
In addition, the following guidelines must be
followed during installation:
•Do not mount any transceiver, microphones,
speakers or any other item in the deployment
path of the airbag system.
•Do not attach antenna cables to any part of
the original vehicle wiring or fuel and brake
pipes.
•Antenna and power cables must be a
minimum of 100mm from any electronic
modules and airbags.
•Make sure that any additional power feed is
taken directly from the SVO fuse box (when
available) or a recommended connection
point.
•Power and ground cables should be of higher
current capacity that the protection fuse.
Ground feed must be taken directly to the
battery.
Post installation checks must be made for
disturbances from and to all electrical equipment
in the vehicle both in the standby and transmit
modes. Checks should be carried out with the
ignition ON, engine running and be followed by a
road test at various speeds.
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
1 General Information
24

Connector B
Mono -7Mono +1
Radio Remote Control Ground8Switched Accessory +2
Auxiliary Left -9Auxiliary Left +3
Auxiliary Right -10Auxiliary Right +4
-11Phone Transceiver Active5
-12Radio Remote Control +6
Connector C
-7-1
-8-2
-9-3
-10-4
Auxiliary 2 Right11Auxiliary 2 Left5
-12Audio Ground6
Fuse Relay
no fuse is fitted to the radio1
no fuse is fitted to the radio2
4.9.2 Possible Accessories
Electric Antenna- Activation line, pin B2
(Switched Accessory +) is switched: 0 Volts when
the radio is switched off and +12 Volts when the
radio is switched on.
Auxiliary Input- Accepts a line-out from a
personal stereo or digital media player. This can
be supported by left channel pin C5 (+) and right
channel pin C11 (+) with a common ground, pin
C6, wired to a jack plug socket.
Audio Mute- There is a requirement under the
Health and Safety Machinery Directive to mute
the radio when machinery is in operation - this is
necessary to hear audible alarms and signals.
Pin B5 (C3-5 on the electrical schematic) on the
FAKRA interface should be used for this. In order
to avoid electrical issues due to leakage, and to
ensure connector compatibility, a connector
insert and a pre-crimped wire and terminal are
available as part of a wiring accessory kit, should
be used (Kit Part number KT6C1V-14A411-L*).
NOTE: When this line is pulled low (ground),
radio / CD sound is muted. However, there is no
wire present in the harness as this function is
normally communicated through the CAN bus.
Refer to: 4.14 Special Conversions (page 131).
(Adding Connectors, Terminals and Wiring)
After Market Hands Free Telephone Kit
(Non CAN-based)- Power should be supplied
via a fused battery line and activated by the
accessory line, pin A16. The mute line from the
phone is connected to Phone Transceiver Active,
pin B5. The audio output from the phone kit
should be fed into pins B1 (+) and B7 (–). The
phone audio is then amplified and diverted
through vehicle speakers.
Refer to: 4.14 Special Conversions (page 131).
Adding Connectors, Terminals and Wiring (for
Phone Transceiver Active / Speaker Terminals
and Wires).
After Market Audio / Navigation (Non
CAN-based)- Power should be supplied via a
fused battery line and activated by accessory
line, pin A16. Auxiliary input is connected as per
above.
NOTE: Note: Vehicle speed and reverse are
now CAN messages and supplied via the vehicle
multimedia bus, A9 (+) and A10 (-). There is no
hard wired Vehicle Speed Signal or reverse signal
available.
Additional Rear Speakers- Camper
vehicles, typically, are only equipped with
speakers in the front doors, in which case at
end-of-line the vehicle will be programmed for
just the front speakers and the fade function
disabled on the radios. If the radio is set for four
speakers, and those at the rear are absent, a
fault code will be flagged. The vehicle would need
reconfiguring at a Dealer once speakers are
installed. The radio will output 17W per channel
(left and right); a wire size with a CSA of 0.75 is
recommended.
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
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113

4.10 Cellular Phone
WARNING: Installation of any
non-Ford-approved system is not
recommended and operation with
associated systems cannot be
guaranteed. Any resultant damage
will not be covered under warranty.
Ford offer hands-free and wireless technology
(Bluetooth) phone systems (including voice
recognition) as factory-fit options, these will also
be available as aftermarket accessory kits from
your Ford dealership.
These use the Ford MS CAN multimedia bus to
operate in conjunction with the Ford audio and
navigation systems.
FordTransit 2006.5 (April 2006–)
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115

3. Replace the light grey secondary lock
4. Replace the blue ‘spacer’ and push home so that it is flush against the grey
secondary lock
Phone Transceiver Active (PTA), or Audio Mute
for Information Only
Terminal part number: 96AG-14474-RSA (-RZA)
Connector (insert): 3S7T-14489-E*
Wire size and Color: 0.5 CSA, grey-yellow
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
4 Electrical
166E84897 E84898