tires FORD TRANSIT 2016 5.G Service Manual

Note:
If your vehicle has rear air
conditioning make sure the vehicle jack does
not come in contact with the air conditioning
lines. Position the head of the vehicle jack under
the protrusions at the rear of front
sub-frame.
Rear Jacking Points
WARNING
You must use the specified jacking
points. Position the head of the vehicle jack under
the rear axle.
Removing a Road Wheel
WARNINGS
Park your vehicle so that you do not
obstruct the flow of traffic or place
yourself in any danger and set up a
warning triangle. Switch the ignition off and apply the
parking brake.
If your vehicle has a manual
transmission, shift into first or reverse
gear. If your vehicle has an automatic
transmission, shift into park (P). Make sure all passengers are out of
your vehicle.
Make sure that your vehicle is on firm
and level ground with the front
wheels pointing straight ahead.
270
Transit (TTH) Canada/United States of America, enUSA, First Printing Wheels and TiresE171405 E171406

WARNINGS
Chock the diagonally opposite wheel
to the punctured tire with an
appropriate block or wheel chock. A
wheel chock may be located in the B-pillar
or in a storage compartment in the front
right-hand side stepwell. Make sure that the arrows on
directional tires point in the direction
of rotation when your vehicle is
moving forward. If you have to fit a spare
tire with the arrows pointing in the opposite
direction have the tire refitted as soon as
possible. 1. Insert the flat end of the lug wrench
between the wheel rim and the wheel
trim and carefully remove the wheel
trim.
2. Use the locking lug nut key to loosen the locking lug nut.
3. Loosen the remaining lug nuts, but do not remove them.
4. Raise your vehicle until the tire is clear of the ground.
5. Remove the lug nuts and the road wheel.
Note: Do not lay alloy road wheels face
down on the ground.
Installing a Road Wheel WARNINGS
Use only approved wheel and tire
sizes. Using other wheel and tire sizes
could damage your vehicle and will
make the National Type Approval invalid. Make sure there is no lubrication
(grease or oil) on the threads or the
surface between the wheel lugs and
nuts. This can cause the lug nuts to loosen
while driving. WARNINGS
Make sure the wheel and hub
contact surfaces are free from
foreign material.
Never use wheels or lug nuts
different than the original equipment
as this could damage the wheel or
mounting system. This damage could
allow the wheels to come off when your
vehicle is moving. 1. Install the wheel.
2. Install all of the lug nuts and partially
tighten them in the sequence shown.
3. Lower your vehicle and remove the vehicle jack.
271
Transit (TTH) Canada/United States of America, enUSA, First Printing Wheels and TiresE709611
1
2 3
4
5
6
2
3
4
5

4. Fully tighten all of the lug nuts in the
sequence shown.
5. Install the wheel trim.
Note: Make sure that the cones on the lug
nuts are against the wheel.
Note: Alloy wheel lug nuts are suitable for
use on a steel spare wheel.
Note: If the spare wheel is not the same
type and size as your vehicle road wheel
replace it as soon as possible.
Note: Check the lug nuts for correct
tightness and check the tire pressure as
soon as possible.
Stowing the Wheel and Vehicle
Jack
Note: Do not raise the spare wheel bracket
without a wheel attached. Damage can
occur to the winch mechanism if the spare
wheel bracket is lowered without a wheel
attached. 1. Attach the spare wheel bracket to the
wheel using the retaining nut.
2. Slide the cable through the slot and attach the spare wheel bracket to the
winch.
3. Rotate the cable through 90 degrees and lower the cable end cover.
4. Insert the flat end of the lug wrench into the socket. Turn it clockwise until
you feel a strong resistance. Make sure
the wheel is secure.
5. Stow the vehicle jack, jack handle and lug wrench in their correct locations
and secure them with the straps.
TECHNICAL SPECIFICATIONS
Wheel Lug Nut Torque Specifications WARNING
When a wheel is installed, always remove any corrosion, dirt or foreign materials
present on the mounting surfaces of the wheel or the surface of the wheel hub,
brake drum or brake disc that contacts the wheel. Make sure that any fasteners
that attach the rotor to the hub are secured so they do not interfere with the mounting
surfaces of the wheel. Installing wheels without correct metal-to-metal contact at the
wheel mounting surfaces can cause the wheel nuts to loosen and the wheel to come off
while your vehicle is in motion, resulting in loss of control. Ib-ft (Nm)
*
Bolt size
148 lb.ft (200 Nm)
M14 x 1.5
* Torque specifications are for nut and bolt threads free of dirt and rust. Use only Ford
recommended replacement fasteners.
Retighten the lug nuts to the specified torque within 100 miles (160 kilometers) after any
wheel disturbance, for example tire rotation, changing a flat tire or wheel removal.
272
Transit (TTH) Canada/United States of America, enUSA, First Printing Wheels and Tires

Wheel pilot bore
A
Inspect the wheel pilot bore and
mounting surface prior to installation.
Remove any visible corrosion or loose
particles.
273
Transit (TTH) Canada/United States of America, enUSA, First Printing Wheels and TiresE145950

When the oil change message appears in
the information display, it is time for an oil
change. Make sure you perform the oil
change within two weeks or 500 miles
(800 kilometers) of the message
appearing. Make sure you reset the
Intelligent Oil-Life Monitor after each oil
change. See Changing the Engine Oil
and Oil Filter (page 213).
If your information display resets
prematurely or becomes inoperative, you
should perform the oil change interval at
six months or
5,000 mi (8,000 km) from
your last oil change. Never exceed one year
or
10,000 mi (16,000 km) between oil
change intervals.
All Vehicles
Your vehicle is very sophisticated and built
with multiple, complex, performance
systems. Every manufacturer develops
these systems using different
specifications and performance features.
That is why it is important to rely upon your
dealership to correctly diagnose and repair
your vehicle.
Ford Motor Company has recommended
maintenance intervals for various parts
and component systems based upon
engineering testing. Ford Motor Company
relies upon this testing to determine the
most appropriate mileage for replacement
of oils and fluids to protect your vehicle at
the lowest overall cost to you and
recommends against maintenance
schedules that deviate from the scheduled
maintenance information.
We strongly recommend the use of only
genuine Ford, Motorcraft or
Ford-authorized re-manufactured
replacement parts engineered for your
vehicle. Additives and Chemicals
This owner's manual and the Ford
Workshop Manual list the recommended
additives and chemicals for your vehicle.
We do not recommend using chemicals or
additives not approved by us as part of
your vehicle
’s normal maintenance. Please
consult your warranty information.
Oils, Fluids and Flushing
In many cases, fluid discoloration is a
normal operating characteristic and, by
itself, does not necessarily indicate a
concern or that the fluid needs to be
changed. However, a qualified expert, such
as the factory-trained technicians at your
dealership, should inspect discolored fluids
that also show signs of overheating or
foreign material contamination
immediately.
Make sure to change your vehicle ’s oils and
fluids at the specified intervals or in
conjunction with a repair. Flushing is a
viable way to change fluid for many vehicle
sub-systems during scheduled
maintenance. It is critical that systems are
flushed only with new fluid that is the same
as that required to fill and operate the
system or using a Ford-approved flushing
chemical.
Owner Checks and Services
Make sure you perform the following basic
maintenance checks and inspections every
month or at six-month intervals. Check every month
Engine oil level.
Function of all interior and exterior lights.
Tires (including spare) for wear and
correct pressure.
Windshield washer fluid level.
364
Transit (TTH) Canada/United States of America, enUSA, First Printing Scheduled Maintenance

Check every six months
Battery connections. Clean if necessary.
Body and door drain holes for obstruc-
tions. Clean if necessary.
Cooling system fluid level and coolant
strength.
Door weatherstrips for wear. Lubricate if
necessary.
Hinges, latches and outside locks for
correct operation. Lubricate if necessary.
Parking brake for correct operation.
Safety belts and seat latches for wear
and function.
Safety warning lamps (brake, ABS, airbag
and safety belt) for operation.
Washer spray and wiper operation. Clean
or replace blades as necessary.
Multi-point Inspection
In order to keep your vehicle running
correctly, it is important to have the
systems on your vehicle checked regularly.
This can help identify potential issues and
prevent major problems. We recommend
having the following multi-point inspection
performed at every scheduled
maintenance interval to help make sure
your vehicle keeps running correctly. Multi-point inspection
Accessory drive belt(s).
Battery performance.
Engine air filter.
Exhaust system. Multi-point inspection
Exterior lamps and hazard warning
system operation.
Fluid levels *
; fill if necessary.
For oil and fluid leaks.
Horn operation.
Radiator, cooler, heater and A/C hoses.
Suspension component for leaks or
damage.
Steering and linkage.
Tires (including spare) for wear and
correct pressure **
.
Windshield for cracks, chips or pits.
Washer spray and wiper operation.
* Brake, coolant recovery reservoir,
automatic transmission, power steering (if
equipped with hydraulic power assist
steering) and window washer.
** If your vehicle is equipped with a
temporary mobility kit, check the tire
sealant expiration Use By date on the
canister. Replace as needed.
Be sure to ask your dealership service
advisor or technician about the multi-point
vehicle inspection. It is a comprehensive
way to perform a thorough inspection of
your vehicle. Your checklist gives you
immediate feedback on the overall
condition of your vehicle.
365
Transit (TTH) Canada/United States of America, enUSA, First Printing Scheduled Maintenance

Normal Maintenance Intervals
3.2L, 3.5L and 3.7L Engines
At every oil change interval as indicated by the information display
*
Change engine oil and filter. **
Rotate tires, inspect tire wear and measure tread depth.
Perform a multi-point inspection (recommended).
Inspect the automatic transmission fluid level (if equipped with dipstick). Consult your
dealer for requirements.
Inspect the brake pads, shoes, rotors, drums, brake linings, hoses and parking brake.
Inspect the engine cooling system strength and hoses.
Inspect the exhaust system and heat shields.
Inspect front axle and U-joints. Lubricate if equipped with grease fittings.
Inspect the steering linkage, ball joints, suspension, tire-rod ends, driveshaft and U-
joints. Lubricate any areas with grease fittings.
Diesel engine fill diesel exhaust fluid.
Inspect the wheels and related components for abnormal noise, wear, looseness or
drag.
* Do not exceed one year or 10000 miles (16000 kilometers) between service intervals.
** Reset the Intelligent Oil-Life Monitor after engine oil and filter changes. Other maintenance items
1
Torque rear axle U-bolts to specification.
Every 30000 miles (48000
km) Diesel engine replace fuel filter. 2
Replace engine air filter.
Change diesel foam air filter.
Every 45000 miles (70000
km)
Change engine coolant.3
At 100000 miles (160000
km)
367
Transit (TTH) Canada/United States of America, enUSA, First Printing Scheduled Maintenance

Towing a trailer or using a car-top carrier
Change engine oil and filter as indicated by the information
display and perform services listed in the Normal Scheduled
Maintenance chart.
As required
Inspect and lubricate U-joints.
Inspect frequently,
service as required
See axle maintenance items under Exceptions.
Replace spark plugs.
Every 60000 miles
(96000 km) Extensive idling or low-speed driving for long distances, as in heavy commercial use
(such as delivery, taxi, patrol car or livery)
Change engine oil and filter as indicated by the information
display and perform services listed in the Normal Scheduled
Maintenance chart.
As required
Replace engine air filter.
Inspect frequently,
service as required
Replace spark plugs.
Every 60000 miles
(96000 km) Operating in dusty or sandy conditions (such as unpaved or dusty roads)
Replace engine air filter.
Inspect frequently,
service as required
Inspect the wheels and related components for abnormal
noise, wear, looseness or drag.
Every 5000 miles (8000
km)
Rotate tires, inspect tires for wear and measure tread depth.
Change engine oil and filter. *
Every 5000 miles (8000
km) or six months
* Reset your Intelligent Oil-Life Monitor after each engine oil and filter change.
369
Transit (TTH) Canada/United States of America, enUSA, First Printing Scheduled Maintenance

Off-road operation
Inspect steering linkage, ball joints and U-joints. Lubricate if
equipped with grease fittings.
Inspect frequently,
service as required
Replace engine air filter.
Change engine oil and filter. *
Every 5000 miles (8000
km) or six months
Inspect the wheels and related components for abnormal
noise, wear, looseness or drag.
Rotate tires, inspect tires for wear and measure tread depth.
* Reset your Intelligent Oil-Life Monitor after each engine oil and filter change. Exclusive use of E85 (Flex fuel vehicles only)
If ran exclusively on E85, fill the fuel tank full with regular
unleaded fuel.
Every oil change interval
Exceptions
There are several exceptions to the Normal
Schedule:
Normal vehicle axle maintenance: Rear
axles and power take-off units with
synthetic fluid and light-duty trucks
equipped with Ford-design axles are
lubricated for life; do not check or change
fluid unless a leak is suspected, service is
required or the assembly has been
submerged in water. During long periods
of trailer towing with outside temperatures
above 70°F (21°C) and at wide-open
throttle for long periods above 45 mph
(72 km/h), change non-synthetic rear axle
fluid every 3,000 mi (4,800 km) or three
months, whichever comes first. This
interval can be waived if the axle is filled
with 75W140 synthetic gear fluid meeting Ford specification WSL-M2C192-A or
equivalent. Add friction modifier XL-3
EST-M2C118-A or equivalent for complete
refill of Traction-Lok rear axles. See
Capacities and Specifications
(page
274).
Police, Taxi and Livery vehicle axle
maintenance: Change rear axle fluid every
100,000 mi (160,000 km)
. Rear axle fluid
change may be waived if the axle was filled
with 75W140 synthetic gear fluid meeting
Ford specification WSL-M2C192-A or
equivalent. Add four ounces (118 milliliters)
of additive friction modifier XL-3
EST-M2C118-A, or equivalent, for complete
refill of Traction-Lok rear axles. Change
the axle fluid anytime the axle submerges
in water.
California fuel filter replacement: If you
register your vehicle in California, the
California Air Resources Board has
determined that the failure to perform this
maintenance item does not nullify the
emission warranty or limit recall liability
370
Transit (TTH) Canada/United States of America, enUSA, First Printing Scheduled Maintenance

Selective Catalytic Reduction
System............................................................119
Approximate Diesel Exhaust Fluid
Usage.................................................................. 122
Contaminated Diesel Exhaust Fluid or Inoperative Selective Catalytic Reduction
System................................................................ 121
Diesel Exhaust Fluid Guidelines.................... 122
Diesel Exhaust Fluid Level................................ 119
Side Airbags
.....................................................43
Sitting in the Correct Position....................97
Snow Chains See: Using Snow Chains................................. 259
Special Notices
.................................................11
New Vehicle Limited Warranty.......................... 11
Special Operating Conditions Scheduled Maintenance..............................................368
3.2L, 3.5L and 3.7L Engines............................ 368
Exceptions............................................................ 370
Speed Control See: Cruise Control.............................................. 151
Speed Limiter.................................................153 Engine Speed Limiter........................................ 153
Vehicle Speed Limiter - Fixed......................... 153
Stability Control
............................................144
Principle of Operation....................................... 144
Starter Switch See: Ignition Switch........................................... 108
Starting a Diesel Engine
............................109
Cold Weather Operation................................... 110
Engine Glow Plugs.............................................. 110
Failure to Start...................................................... 110
Starting a Cold or Hot Engine......................... 110
Starting a Gasoline Engine.......................109 Cold or Hot Engine............................................. 109
Engine Idle Speed after Starting.................. 109
Flooded Engine................................................... 109
Starting and Stopping the Engine.........108 General Information.......................................... 108
Steering............................................................156
Steering Wheel
...............................................63
Storage Compartments.............................107
Supplementary Restraints System.........36 Principle of Operation........................................ 36
Switching Off the Engine.............................111 Vehicles With a Turbocharger.......................... 111
Symbols Glossary
.............................................7 SYNC™ Applications and
Services........................................................329
911 Assist............................................................... 329
SYNC Services: Traffic, Directions & Information (TDI) (If Equipped, United
States Only).................................................... 333
Vehicle Health Report (If Equipped, United States Only)..................................................... 331
SYNC™ AppLink ™
......................................337
SYNC Mobile Apps............................................ 337
SYNC™..............................................................311 General Information........................................... 311
SYNC™ Troubleshooting
.........................349
T
Technical Specifications See: Capacities and Specifications.............274
The Better Business Bureau (BBB) Auto Line Program (U.S. Only).......................188
Tire Care
..........................................................242
Glossary of Tire Terminology........................ 244
Inflating the Tires................................................ 251
Information About Uniform Tire Quality Grades............................................................... 242
Information Contained on the Tire Sidewall............................................................ 245
Inspecting the Tires and Wheel Valve Stems................................................................ 254
Location of the Tire Label................................ 251
Tire Age.................................................................. 255
Tire and Wheel Alignment.............................. 257
Tire Damage........................................................ 254
Tire Pressure Monitoring System.................256
Tire Replacement Requirements.................255
Tire Rotation........................................................ 258
Tire Safety Practices........................................ 256
Tire Wear............................................................... 254
United States Department of Transportation Tire Quality
Grades............................................................... 243
Tire Pressure Monitoring System..........260 Changing Tires With a Tire Pressure
Monitoring System........................................ 261
Tire Pressure Monitoring System Reset Procedure........................................................ 263
Understanding the Tire Pressure Monitoring System .............................................................. 261
406
Transit (TTH) Canada/United States of America, enUSA, First Printing Index