lock FORD TRANSIT 2016 5.G Workshop Manual

Circuits protected
Fuse rating
Fuse
Selective Catalytic Reduction - Diesel.
10A
F4
Diesel particulate filter vaporizer - Diesel.
3A
F5
Glow plug monitor - Diesel.
Not used.
-
F6
Automatic transmission control module ignition feed.
7.5A
F7
Cooling fan - Gasoline.
20A
F8
Not used.
-
F9
Not used.
-
F10
Air conditioning clutch.
10A
F11
Diesel particulate filter vaporizer glow plug - Diesel.
20A
F12
Not used.
-
F13
Selective Catalytic Reduction - ignition - Diesel.
3A
F14
Not used.
-
F15
Fuel pump relay - Diesel.
10A
F16 Fuel pump relay - Gasoline.
20A
Automatic transmission module (battery feed) -
Diesel.
15A
F17
Anti-lock brake system.
30A
F18 Stability assist pump - Diesel.
Engine compartment fuse box #F16 - Gasoline.
Engine compartment fuse box #F16, #F17 - Diesel.
Starter solenoid.
30A
F19
Glow plugs - Diesel.
60A
F20
Ignition relay 3.
60A
F21
Selective Catalytic Reduction relay feed.
40A
F22 Electric vacuum pump relay feed - Gasoline.
40A
PROTECTED CIRCUIT FUSE.
10A
F23
Not used.
-
F24
Not used.
-
F25
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Passenger Compartment Fuse Panel
Circuits protected
Fuse rating
Fuse
Airbag module.
10A
F1
Anti-lock brake system with electronic stability
control.
4A
F2
Parking brake.
Not used.
-
F3
Trailer tow back-up lamp relay.
10A
F4
Cutaway body connectors.
20A
F5
Not used.
-
F6
Not used.
-
F7
AC power outlet socket.
40A
F8
Trailer brake module.
30A
F9
Driver power seat.
30A
F10
Passenger power seat.
30A
F11
Trailer tow park lamp relay.
30A
F12
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Circuits protected
Fuse rating
Fuse
Anti-lock brake system with electronic stability
control valves.
25A
F13
Powertrain control module B+ relay.
5A
F14
Powertrain control module power relay.
40A
F15
Body control module power feed.
40A
F16
Anti-lock brake system.
40A
F17
Modified vehicle connections.
40A
F18
Not used.
-
F19
Heated exterior mirror relay.
5A
F20
Heated rear window.
Modified vehicle ignition connections.
10A
F21
Passenger compartment fuse panel (Body control
module).
15A
F22
Air conditioning control module.
7.5A
F23
Cutaway body connectors.
10A
F24
Interior lighting.
7.5A
F25
Power point relay control.
Heated exterior mirrors.
10A
F26
Heated rear window.
20A
F27
Heated rear window.
20A
F28
Rear parking aid camera.
10A
F29 Lane keeping system.
Electro mirror.
Not used.
-
F30
Trailer brake ignition feed.
10A
F31
Interior lighting.
10A
F32
Not used.
-
F33
Not used.
-
F34
Mirror switch.
5A
F35
Driver's power window switch.
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Circuits protected
Fuse rating
Fuse
Central locking system 2.
15A
F1
Central locking system 1.
15A
F2
Ignition switch.
15A
F3
Parking assist control module.
5A
F4
Brake transmission shift interlock.
Rain sensor module.
5A
F5
Windshield washer pump.
15A
F6
Not used.
-
F7
Not used.
-
F8
Right-hand high beam.
10A
F9
Left-hand high beam.
10A
F10
Right-hand exterior lamps.
25A
F11
Left-hand position lamps.
Not used.
-
F12
On-board diagnostic.
15A
F13
Battery saver.
Turn signal indicator.
25A
F14 Power windows delayed accessory.
Lane departure sensor heated windshield pad.
Left-hand exterior lamps.
25A
F15 Right-hand position lamps.
High mounted stoplamp.
Audio unit.
20A
F16
Navigation unit.
Instrument panel cluster.
7.5A
F17
Heater control.
Headlamp switch module.
10A
F18 Steering wheel module.
Stoplamp switch supply.
205
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GENERAL INFORMATION
Have your vehicle serviced regularly to help
maintain its roadworthiness and resale
value. There is a large network of
authorized dealers that are there to help
you with their professional servicing
expertise. We believe that their specially
trained technicians are best qualified to
service your vehicle properly and expertly.
They are supported by a wide range of
highly specialized tools developed
specifically for servicing your vehicle.
If your vehicle requires professional service,
an authorized dealer can provide the
necessary parts and service. Check your
warranty information to find out which
parts and services are covered.
Use only recommended fuels, lubricants,
fluids and service parts conforming to
specifications. Motorcraft® parts are
designed and built to provide the best
performance in your vehicle.
Precautions
•
Do not work on a hot engine.
• Make sure that nothing gets caught in
moving parts.
• Do not work on a vehicle with the
engine running in an enclosed space,
unless you are sure you have enough
ventilation.
• Keep all open flames and other burning
material (such as cigarettes) away
from the battery and all fuel related
parts.
Working with the Engine Off
1. Set the parking brake and shift to park
(P).
2. Switch off the engine.
3. Block the wheels. Working with the Engine On WARNING
To reduce the risk of vehicle damage
and/or personal burn injuries, do not
start your engine with the air cleaner
removed and do not remove it while the
engine is running. 1.
Set the parking brake and shift to park
(P).
2. Block the wheels.
OPENING AND CLOSING THE
HOOD
Opening the Hood 1. Pull the hood release lever.
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1. Attach a tube to the drain plug and
place the end of the tube into a
suitable container.
2. Loosen the drain plug by turning counterclockwise one to two turns and
allow the water to drain.
Note: The drain plug will rise when opening.
3. Tighten the drain plug by turning clockwise until you feel a strong
resistance.
Note: The drain plug will lower when
closing.
When you start the engine the water in fuel
indicator lamp turns off after a short period
of time.
Changing the Fuel Filter
Note: To drain the fuel filter, access the
underside of your vehicle.
1. Drain the fuel from the filter housing. 2. Disconnect the electrical connector.
3. Rotate the housing counterclockwise
to the unlock position.
4. Remove the housing and filter.
5. Replace the housing seal and lubricate.
6. Insert the new filter into housing and refit aligning the arrows in the unlock
position.
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7. Rotate the housing clockwise aligning
the arrows in the lock position.
8. Purge air from the system.
Note: Only add fuel that meets the Ford
specification. See Fuel and Refueling
(page 113).
Purging Air From the Fuel System
1. Switch the ignition on for at least 30 seconds then switch the ignition off.
2. Repeat this process six times.
3. Start the engine and maintain engine speed at 1500 RPM.
4. Wait 20 seconds.
5. If the engine is running smoothly, reduce the engine speed to idle.
6. Check for leaks.
7. Switch the ignition off. If the Engine Does Not Start or Runs
Rough
1. Remove the Schrader valve cap.
2. Attach suitable tool with a tube to the
Schrader valve and place the end of
the tube into a suitable container.
3. Open the Schrader valve.
4. Switch the ignition on until a steady stream of fuel can be seen coming out
of the tube.
5. Switch the ignition off.
6. Remove the tool from the Schrader valve.
7. Refit the Schrader valve cap.
8. Switch the ignition on for at least 30 seconds then switch the ignition off.
9. Repeat this process three times.
10. Start the engine.
FUEL FILTER - GASOLINE
Your vehicle is equipped with a lifetime
fuel filter that is integrated with the fuel
tank. Regular maintenance or replacement
is not needed.
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Note:
Single batteries are mounted the
opposite way around in the battery tray. The
negative terminal is toward the rear of the
vehicle.
Installing the Battery WARNING
Make sure that you securely fasten
the seat runner bolts before installing
the covers.
Install in the reverse order.
CHECKING THE WIPER
BLADES
Run the tip of your fingers over the edge of
the blade to check for roughness.
Clean the wiper blades with washer fluid
or water applied with a soft sponge or
cloth.
CHANGING THE WIPER
BLADES
Changing the Windshield Wiper
Blades
Lift the wiper arm. 1. Press the locking button.
2. Remove the wiper blade.
3. Install in the reverse order. Make sure
that the wiper blade locks into place.
Note: The windshield wiper blades are
different in length. If you install wiper blades
of the wrong length, the rain sensor may not
work correctly.
ADJUSTING THE HEADLAMPS
Vertical Aim Adjustment
If your vehicle has been involved in a crash,
have the aim of the headlamp beam
checked by an authorized dealer.
Headlamp Aiming Target 8 ft (2.4 m)
A
Ground to the center of the
headlamp low beam bulb
B
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25 ft (7.6 m)
C
Horizontal reference line
D
Vertical Aim Adjustment Procedure
1. Park your vehicle on level ground approximately 25 ft (7.6 m) from a wall
or screen.
2. Measure the distance from the ground
to the center of the headlamp low
beam bulb and mark an
8 ft (2.4 m)
long horizontal reference line on the
wall or screen at this height. Note:
There may be an identifying mark on
the lens to help you locate the center of the
bulb.
Note: To see a clearer light pattern while
adjusting one headlamp, you may want to
block the light from the other headlamp.
3. Switch on the low beam headlamps and open the hood. 4. On the wall or screen you will observe
a flat zone of high intensity light
located at the top of the beam pattern.
If the top edge of the flat zone of high
intensity light is not on the horizontal
reference line, adjust the aim of the
headlamp beam. 224
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5. Locate the vertical adjuster on each
headlamp. Use a suitable tool, for
example a screwdriver or hexagonal
socket, to turn the adjuster clockwise
or counterclockwise to adjust the
vertical aim of the headlamp. The
horizontal edge of the brighter light
should touch the horizontal reference
line.
6. Close the hood and switch off the lamps.
Horizontal Aim Adjustment
The horizontal aim of the headlamp beam
on your vehicle is not adjustable.
REMOVING A HEADLAMP WARNING
Switch all of the lamps and the
ignition off. Failure to follow this
warning could result in serious
personal injury. 1. Open the hood. See Opening and
Closing the Hood (page 207). 2. Remove the screws. 3. Pull the headlamp toward the front of
your vehicle to disengage it from its
locating points and then lift the
headlamp up. 4. Disconnect the electrical connectors.
Note:
When you install the headlamp, make
sure that you correctly attach the electrical
connector.
Note: When you install the headlamp, make
sure that you correctly engage its locating
points.
CHANGING A BULB WARNINGS
Switch all of the lamps and the
ignition off. Failure to follow this
warning could result in serious
personal injury.
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