service FORD TRANSIT 2016 5.G Manual PDF

•
Reduced fuel economy.
• Degraded brake performance. CAPACITIES AND
SPECIFICATIONS - 3.2L
POWER STROKE DIESEL WARNING
The air conditioning refrigerant
system contains refrigerant R-134a
under high pressure. Opening the air
conditioning refrigerant system can cause
personal injury. Have the air conditioning
refrigerant system serviced only by
qualified personnel. Capacities
Capacity
Item
12.0 qt (11.4 L)
Engine lubrication system — including the oil filter
11.6 qt (11 L)
Engine lubrication system — excluding the oil filter
2.6 qt (2.5 L)
Engine oil top-up — raise the level on the dipstick
from minimum to maximum
15.3 qt (14.5 L)
Engine cooling system, vehicles with an auxiliary
heater 1
13.9 qt (13.2 L)
Engine cooling system, vehicles without an auxiliary
heater 1
13.1 qt (12.4 L)
Automatic transmission fluid 2, 3
2.9 qt (2.72 L)
Rear axle fluid (limited slip) 4
3.0 qt (2.84 L)
Rear axle fluid (conventional)
4.0 fl oz (118 ml)
Rear axle friction modifier
25.1 gal (95 L)
Fuel tank
5.5 gal (21 L)
Diesel exhaust fluid
4.8 qt (4.5 L)
Windshield and rear window washer system —
including headlamp washer
2.62 lb (1.19 kg)
A/C Refrigerant, vehicles with rear heating, ventila-
tion and air conditioning
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Capacity
Item
1.76 lb (0.8 kg)
A/C Refrigerant, vehicles without rear heating,
ventilation and air conditioning
9.5 fl oz (280 ml)
A/C Refrigerant oil, vehicles with rear heating, vent-
ilation and air conditioning
5.4 fl oz (160 ml)
A/C Refrigerant oil, vehicles without rear heating,
ventilation and air conditioning
1 Add the coolant type originally used in your vehicle.
2 Automatic transmissions that require Motorcraft MERCON LV transmission fluid should
only use Motorcraft MERCON LV transmission fluid. Use of any fluid other than the
recommended fluid may cause transmission damage.
3 Change the automatic transmission fluid and filter at the correct service interval. See
Scheduled Maintenance (page 363).
4 For complete refill of limited slip Ford axles, add 4.0 oz. (118 ml) of Additive Friction
Modifier XL-3 or equivalent meeting Ford Specification EST-M2C118-A.
Note: Ford rear axles contain a synthetic lubricant that does not require changing unless
you submerge the axle in water.
Specifications
Materials Specification
Name
WSS-M2C171-E
Motor oil:
Motorcraft SAE 5W-40 Full Synthetic Diesel Motor
Oil
XO-5W40-5QSD
WSS-M97B44-D2
Engine coolant (U.S. and Mexico):
Motorcraft Orange Antifreeze/Coolant Prediluted
VC-3DIL-B
WSS-M97B44-D2
Engine coolant (Canada):
Motorcraft Orange Antifreeze/Coolant Prediluted
CVC-3DIL-B
WSS-M6C65-A2
Brake fluid:
Motorcraft DOT 4 LV High Performance Motor
Vehicle Brake Fluid
PM-20
WSS-M2C938-A
Automatic transmission fluid (U.S. and Mexico):
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Specification
Name
Motorcraft R-134a Refrigerant
YN-19 WSH-M17B19-A
A/C refrigerant (Canada):
Motorcraft R-134a Refrigerant
CYN-16-R
WSH-M1C231-B
A/C refrigerant compressor oil:
Motorcraft PAG Refrigerant Compressor Oil
YN-12-D
ESA-M1C75-B
Grease:
Premium Long-Life Grease
XG-1-E1
Note: The American Petroleum Institute
(API) service symbol is used to identify the
correct engine oil for your vehicle's engine.
The API service symbol is on the oil
container. Note:
The use of correct oil viscosities is
important for satisfactory operation.
Determine which oil viscosity best suits the
temperature range you expect to encounter
for the next service interval from the SAE
viscosity grade chart. Note:
For the use of biodiesel fuel (B6 –
B20), use SAE 5W-40 API CJ-4.
Ford recommends using DOT 4 Low
Viscosity (LV) High Performance Brake
Fluid or equivalent meeting
WSS-M6C65-A2. Use of any fluid other
than the recommended fluid may cause
degraded brake performance and not meet
the Ford performance standards. Keep
brake fluid clean and dry. Contamination
with dirt, water, petroleum products or
other materials may result in brake system
damage and possible failure.
Use multi-purpose grease for door latches,
hood latch, auxiliary hood latch, trunk latch
and seat tracks.
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In order to provide the best possible
experience, use the contact form to report
any station issues found while listening to
a station broadcasting with HD Radio
technology. Independent entities own and
operate each station. These stations are
responsible for ensuring all audio streams
and data fields are accurate.Potential station issues
Action
Cause
Issues
No action required. This is a
broadcast issue.
This is poor time alignment
by the radio broadcaster.
Echo, stutter, skip or repeat
in audio.
Increase or decrease in
audio volume.
No action required. The
reception issue may clear up
as you continue to drive.
The radio is shifting between
analog and digital audio.
Sound fading or blending in
and out.
No action required. This is
normal behavior. Wait until
the audio is available.
The digital multicast is not
available until the HD Radio
broadcast is decoded. Once
decoded, the audio is avail-
able.
There is an audio mute
delay when selecting HD2 or
HD3, multicast preset or
Direct Tune.
No action required. The
station is not available in
your current location.
The previously stored
multicast preset or direct
tune is not available in your
current reception area.
Cannot access HD2 or HD3
multicast channel when
recalling a preset or from a
direct tune.
Fill out the station issue
form at website listed
below.*
Data service issue by the
radio broadcaster.
Text information does not
match currently playing
audio.
Fill out the station issue
form at website listed
below.*
Data service issue by the
radio broadcaster.
There is no text information
shown for currently selected
frequency.
No action required. This is
normal behavior.
Pressing
Scan disables
HD2-HD7 channel search.
HD2-HD7 stations not found
when Scan is pressed.
* http://www.ibiquity.com/automotive/report_radio_station_experiences
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HD Radio Technology manufactured under
license from iBiquity Digital Corp. U.S. and
foreign patents. HD Radio and the HD and
HD Radio logos are proprietary trademarks
of iBiquity Digital Corp. Ford Motor
Company and iBiquity Digital Corp. are not
responsible for the content sent using HD
Radio technology. Content may be
changed, added or deleted at any time at
the station owner's discretion.
SATELLITE RADIO (If Equipped)
SIRIUS® broadcasts a variety of music,
news, sports, weather, traffic and
entertainment satellite radio channels. For
more information and a complete list of
SIRIUS satellite radio channels, visit
www.siriusxm.com in the United States,
www.siriusxm.ca in Canada, or call SIRIUS
at 1-888-539-7474.
Note: This receiver includes the eCos
real-time operating system. eCos is
published under the eCos License.
Satellite Radio Reception Factors Potential satellite radio reception issues
For optimal reception performance, keep the antenna
clear of snow and ice build-up and keep luggage and other
material as far away from the antenna as possible.
Antenna obstructions
Hills, mountains, tall buildings, bridges, tunnels, freeway
overpasses, parking garages, dense tree foliage and
thunderstorms can interfere with your reception.
Terrain
When you pass a ground-based broadcast-repeating
tower, a stronger signal may overtake a weaker one and
the audio system may mute.
Station overload
Your display may show ACQUIRING . . . to indicate the
interference and the audio system may mute.
Satellite radio signal interfer-
ence
SIRIUS® Satellite Radio Service
Note: SIRIUS reserves the unrestricted right
to change, rearrange, add or delete
programming including canceling, moving
or adding particular channels, and its prices,
at any time, with or without notice to you.
Ford Motor Company shall not be
responsible for any such programming
changes. 306
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SIRIUS satellite radio is a
subscription-based satellite radio service
that broadcasts a variety of music, sports,
news, weather, traffic and entertainment
programming. Your factory-installed
SIRIUS satellite radio system includes
hardware and a limited subscription term,
which begins on the date of sale or lease
of your vehicle. See an authorized dealer
for availability.
For more information on extended
subscription terms (a service fee is
required), the online media player and a
complete list of SIRIUS satellite radio
channels, and other features, please visit
www.siriusxm.com in the United States,
www.siriusxm.ca in Canada, or call SIRIUS
at 1-888-539-7474.
Satellite Radio Electronic Serial
Number (ESN)
You need your ESN to activate, modify or
track your satellite radio account. When in
satellite radio mode, tune to channel 0.
Troubleshooting Action
Condition
Message
No action required. This
message should disappear
shortly.
Radio requires more than
two seconds to produce
audio for the selected
channel.
Acquiring…
If this message does not
clear shortly, or with an igni-
tion key cycle, your receiver
may have a fault. See an
authorized dealer for service.
There is an internal module
or system failure present.
Satellite antenna fault
SIRIUS system failure
Tune to another channel or
choose another preset.
The channel is no longer
available.
Invalid Channel
Contact SIRIUS at 1-888-
539-7474 to subscribe to
the channel, or tune to
another channel.
Your subscription does not
include this channel.
Unsubscribed Channel
The signal is blocked. When
you move into an open area,
the signal should return.
The signal is lost from the
SIRIUS satellite or SIRIUS
tower to your vehicle
antenna.
No Signal
No action required. The
process may take up to
three minutes.
Update of channel
programming in progress.
Updating…
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Action
Condition
Message
Contact SIRIUS at 1-888-
539-7474 to resolve
subscription issues.
Your satellite service is no
longer available.
Questions? Call
1-888-539-7474
Use the channel guide to
turn off the Lock or Skip
function on that station.
All the channels in the
selected category are either
skipped or locked.
None found
Check Channel Guide
No action required.
SIRIUS has updated the
channels available for your
vehicle.
Subscription Updated
AUDIO INPUT JACK (If Equipped) WARNINGS
Driving while distracted can result in
loss of vehicle control, crash and
injury. We strongly recommend that
you use extreme caution when using any
device that may take your focus off the
road. Your primary responsibility is the safe
operation of your vehicle. We recommend
against the use of any hand-held device
while driving and encourage the use of
voice-operated systems when possible.
Make sure you are aware of all applicable
local laws that may affect the use of
electronic devices while driving. For safety reasons, do not connect
or adjust the settings on your
portable music player while your
vehicle is moving. Store the portable music player in a
secure location when your vehicle is
moving, for example the glove
compartment. Hard objects may become
projectiles in a crash or sudden stop, which
may increase the risk of serious injury. The audio input jack allows you to connect
and play music from a portable music
player through your vehicle speakers. You
can use any portable music player
designed for use with headphones. The
audio extension cable must have a
0.14 in
(3.5 mm) male connector at each end. The
audio extension cable must be long
enough to allow the portable music player
to be safely stored while your vehicle is
moving.
1. Make sure your vehicle is stationary with the audio unit and the portable
music player switched off.
2. Plug the extension cable from the portable music player into the audio
input jack.
3. Switch the audio unit on. Select either a tuned FM station or a CD.
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AUDIO TROUBLESHOOTING
Description and Action
Message
General error message for CD fault conditions. For
example cannot read the CD, data-CD inserted, etc.
Make sure the disc is loaded correctly. Clean and re-try,
or replace disc with known music disc. If the error
persists contact an authorized dealer.
Please check CD
General error message for a mechanism fault. The
system has detected a fault that requires service.
CD drive malfunction
General error message for the mechanism being too
hot. The unit will not work until it has cooled down. If
the error persists contact an authorized dealer.
CD drive high temp.
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GENERAL INFORMATION
SYNC is an in-vehicle communications
system that works with your
Bluetooth-enabled cellular phone and
portable media player. This allows you to:
•
Make and receive calls.
• Access and play music from your
portable music player.
• Use 911 Assist, Vehicle Health Report
and SYNC Services (Traffic, Directions
& Information). *
• Use applications, such as Stitcher, via
SYNC AppLink. **
• Access phonebook contacts and music
using voice commands.
• Stream music from your connected
phone. •
Text message.
• Use the advanced voice recognition
system.
• Charge your USB device (if your device
supports this).
* These features are not available in all
markets and require activation.
** Available AppLink enabled apps vary by
market.
Make sure that you review your device's
manual before using it with SYNC.
Support
The SYNC support team is available to
help you with any questions you cannot
answer on your own.
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Monday-Saturday, 8:30am-9:00pm EST.
Sunday, 10:30am-7:30pm EST.
In the United States, call 1-800-392-3673.
In Canada, call 1-800-565-3673.
Times are subject to change due to
holidays.
SYNC Owner Account
Why do I need a SYNC owner account?
•
Required to activate Vehicle Health
Report and to view the reports online.
• Required to activate the
subscription-based SYNC Services and
to personalize your Saved Points and
Favorites.
• Essential for keeping up with the latest
software downloads available for
SYNC.
• Access to customer support for any
questions you may have.
Driving Restrictions
For your safety, certain features are
speed-dependent and restricted when your
vehicle is traveling over 3 mph (5 km/h).
Safety Information WARNING
Driving while distracted can result in
loss of vehicle control, crash and
injury. We strongly recommend that
you use extreme caution when using any
device that may take your focus off the
road. Your primary responsibility is the safe
operation of your vehicle. We recommend
against the use of any hand-held device
while driving and encourage the use of
voice-operated systems when possible.
Make sure you are aware of all applicable
local laws that may affect the use of
electronic devices while driving. When using SYNC:
•
Do not operate playing devices if the
power cords or cables are broken, split
or damaged. Place cords and cables
out of the way, so they do not interfere
with the operation of pedals, seats,
compartments or safe driving abilities.
• Do not leave playing devices in your
vehicle during extreme conditions as it
could cause them damage. See your
device's manual for further information.
• Do not attempt to service or repair the
system. See an authorized dealer.
Privacy Information
When a cellular phone is connected to
SYNC, the system creates a profile within
your vehicle that is linked to that cellular
phone. This profile is created in order to
offer you more cellular features and to
operate more efficiently. Among other
things, this profile may contain data about
your cellular phone book, text messages
(read and unread), and call history,
including history of calls when your cellular
phone was not connected to the system.
In addition, if you connect a media device,
the system creates and retains an index of
supported media content. The system also
records a short development log of
approximately 10 minutes of all recent
system activity. The log profile and other
system data may be used to improve the
system and help diagnose any problems
that may occur.
The cellular profile, media device index,
and development log will remain in the
vehicle unless you delete them and are
generally accessible only in the vehicle
when the cellular phone or media player
is connected. If you no longer plan to use
the system or the vehicle, we recommend
you perform a Master Reset to erase all
stored information.
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