service FORD TRANSIT CONNECT 2011 1.G Repair Manual

Check every six months
Battery connections; clean if necessary
Body and door drain holes for obstructions; clean if necessary
Cooling system fluid level and coolant strength
Door weatherstrips for wear; lubricate if necessary
Hinges/latches/outside locks for proper operation; lubricate if necessary
Parking brake for proper operation
Safety belts and seat latches for wear and function
Safety warning lamps (brake, ABS, airbag, safety belt) for operation
Washer spray/wiper operation; clean or replace blades as necessary
Multi-point inspection
In order to keep your vehicle running right, it is important to have the
systems on your vehicle checked regularly. This can help identify
potential issues and prevent major problems. Ford Motor Company
recommends the following multi-point inspection be performed at every
scheduled maintenance interval to help ensure your vehicle keeps
running great.
Multi-point inspection – Recommended each visit
Accessory drive belt(s) Half-shaft dust boots (if equipped)
Battery performance Horn operation
Clutch operation (if equipped) Radiator, cooler, heater and A/C hoses
Engine air filter Suspension components for leaks and
damage
Exhaust system Steering and linkage
Exterior lamps and hazard
warning system operationTires for wear and proper pressure,
including spare
Fluid levels*; fill if necessary Windshield for cracks, chips or pits
For oil and fluid leaks Washer spray and wiper operation
*Brake, coolant recovery reservoir, manual and automatic transmission
(with an underhood dipstick), power steering (if equipped) and
window washer
Be sure to ask your dealership service advisor or technician about the
multi-point vehicle inspection. It’s a comprehensive way to perform a
thorough inspection of your vehicle. It’s your checklist that gives you
immediate feedback on the overall condition of your vehicle. You’ll know
Scheduled Maintenance
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SPECIAL OPERATING CONDITIONS
If you operate your vehicleprimarilyin one of the more demanding
conditions listed below, you will need to have some items maintained
more frequently. If you onlyoccasionallyoperate your vehicle under
these conditions, it is not necessary to perform the additional
maintenance. For specific recommendations, see your dealership service
advisor or technician.
Towing a trailer or using a camper or car-top carrier
Inspect frequently, service as
required– Inspect and lubricate U-joints
– See axle maintenance items under
Exceptions
Every 5,000 miles (8,000 km)– Inspect wheels and related components for abnormal
noise, wear, looseness or drag
– Rotate tires, inspect tires for wear and measure tread
depth
Every 5,000 miles (8,000 km) or
6 months– Change engine oil and filter
– Inspect and lubricate U-joints
Every 30,000 miles (48,000 km)– Change automatic transmission fluid (except 6R80 and
TorqShifttransmissions)
– Replace front wheel bearing grease/grease seals if
non-sealed bearings are used (2WD vehicles)
Every 60,000 miles (96,000 km)– Change manual transmission fluid
– Change transfer case fluid (4WD vehicles)
Scheduled Maintenance
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Extensive idling and/or low-speed driving for long distances as in heavy
commercial use such as delivery, taxi, patrol car or livery
Inspect frequently, service as
required– Replace cabin air filter (if equipped)
– Replace engine air filter
Every 5,000 miles (8,000 km)– Inspect brake system
– Inspect wheels and related components for abnormal
noise, wear, looseness or drag
– Lubricate control arm and steering ball joints if equipped
with grease fittings
– Rotate tires, inspect tires for wear and measure tread
depth
Every 5,000 miles (8,000 km) or
6 months– Inspect and lubricate U-joints
Every 5,000 miles (8,000 km),
6 months or 200 hours of engine
operation– Change engine oil and filter
Every 15,000 miles (24,000 km)– Replace fuel filter (Ranger)
Every 30,000 miles (48,000 km)– Change automatic transmission fluid (except 6R80 and
TorqShifttransmissions)
– Replace front wheel bearing grease/grease seals if
non-sealed bearings are used (2WD vehicles)
Every 60,000 miles (96,000 km)– Change transfer case fluid (4WD vehicles)
– Replace spark plugs
Scheduled Maintenance
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Operating in dusty conditions such as unpaved or dusty roads
Inspect frequently, service as
required– Replace cabin air filter (if equipped)
– Replace engine air filter
Every 5,000 miles (8,000 km)– Inspect wheels and related components for abnormal
noise, wear, looseness or drag
– Rotate tires, inspect tires for wear and measure tread
depth
Every 5,000 miles (8,000 km) or
6 months– Change engine oil and filter
– Inspect and lubricate U-joints
Every 15,000 miles (24,000 km)– Replace fuel filter (Ranger)
Every 30,000 miles (48,000 km)– Change automatic transmission fluid (except 6R80 and
TorqShifttransmissions)
– Replace front wheel bearing grease/grease seals if
non-sealed bearings are used (2WD vehicles)
Every 50,000 miles (80,000 km)– Change manual transmission fluid
– Change rear axle fluid (E-450 and F-450/550 only)
Every 60,000 miles (96,000 km)– Change transfer case fluid (4WD vehicles)
Scheduled Maintenance
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Off-road operation
Inspect frequently, service as
required– Inspect steering linkage, ball joints and U-joints;
lubricate if equipped with grease fittings
– Replace cabin air filter (if equipped)
– Replace engine air filter
Every 5,000 miles (8,000 km) or
6 months– Change engine oil and filter
– Inspect wheels and related components for abnormal
noise, wear, looseness or drag
– Rotate tires, inspect tires for wear and measure tread
depth
Every 30,000 miles (48,000 km)– Change automatic transmission fluid (except 6R80 and
TorqShifttransmissions)
– Replace front wheel bearing grease/grease seals if
non-sealed bearings are used (2WD vehicles)
Every 50,000 miles (80,000 km)– Change manual transmission fluid
– Change rear axle fluid (E-450 and F-450/550 only)
Every 60,000 miles (96,000 km)– Change transfer case fluid (4WD vehicles)
Exclusive use of E85 (Flex Fuel Vehicles only)
Every oil change interval– If ran exclusively on E85, fill the fuel tank full with
regular unleaded fuel
Scheduled Maintenance
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EXCEPTIONS
In addition, there are several exceptions to the Normal Schedule. They
are listed below:
Normal vehicle axle maintenance
❑Rear axles and power take-off (PTO) units containing synthetic fluid and light duty trucks equipped with Ford-design axles
are lubricated for life. These fluids are not to be checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle and PTO fluids should be changed anytime the axle and PTO have
been submerged in water. During extended trailer tow operation above 70°F (21°C) ambient and wide open throttle for
extended periods above 45 mph (72 km/h), non-synthetic rear axle fluids should be changed every 3,000 miles
(4,800 km) or 3 months, whichever occurs first. The 3,000 mile (4,800 km) fluid change interval may be waived if the
axle was filled with 75W140 synthetic gear fluid meeting Ford specification WSL-M2C192-A, part number F1TZ-19580-B or
equivalent. Add friction modifier XL-3 (EST-M2C118-A) or equivalent for complete refill of Traction-Lok rear axles (refer to
Maintenance product and specificationsin theMaintenance and Specificationschapter for details). The axle fluid should be
changed anytime an axle has been submerged in water.
Police/Taxi/Livery vehicle axle maintenance
❑Change rear axle fluid every 100,000 miles (160,000 km). Rear axle fluid change may be waived if the axle was filled
with 75W140 synthetic gear fluid meeting Ford specification WSL-M2C192-A, part number FITZ-19580-B or equivalent. Add
four ounces (118 mL) of additive friction modifier XL-3 (EST-M2C118-A) or equivalent for complete refill of Traction-Lok rear
axles. The axle fluid should be changed anytime the axle has been submerged in water.
E–450 and F–450/550 axle maintenance
❑Change rear axle fluid every 100,000 miles (160,000 km) under normal driving conditions. For vehicles operated at or
near maximum Gross Vehicle Weights, the rear axle fluid should be changed every 50,000 miles (80,000 km). In addition,
this 50,000 mile (80,000 km) schedule should be observed when the vehicles are operated under the Special Operating
Conditions.
California fuel filter replacement
❑If the vehicle is registered in California, the California Air Resources Board has determined that the failure to perform this
maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle’s useful
life. Ford Motor Company, however, urges you to have all recommended maintenance services performed at the specified
intervals and to record all vehicle service.
Class A Motorhome
❑Change brake fluid every two years
Scheduled Maintenance
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ENGINE COOLANT CHANGE RECORD
Initial change 6 years or 105,000 miles (168,000 km)
(whichever comes first)
After initial change Every 3 years or 45,000 miles (72,000 km)
Middle East hot climate specifications
❑If operating conditions are normal and you drive your vehicle under typical, everyday conditionsandyou are using an API
performance category oil of SL or later (for example SM, etc.) then you can follow the 7,500 mile (12,000 km) normal
service oil change intervals schedule. Vehicles operating in the Middle East, North Africa, Sub-Saharan Africa or locations with
similar climates must follow the oil change interval of 3,000 mile (4,800 km) if the owner is using oils defined by the
American Petroleum Institute (API) performance category of API SK or earlier (for example SJ, etc.).
❑Edge/MKX AWD only– vehicles operating off-road in sand during high ambient temperatures must replace the AWD
PTU (All-wheel drive Power Transfer Unit) lube every 20,000 miles (32,000 km).
Engine air filter & cabin air filter replacement
❑Engine air filter and cabin air filter life is dependent on exposure to dusty and dirty conditions. Vehicles operated in these
conditions will require frequent inspection and replacement of the engine air filter and cabin air filter.
Scheduled Maintenance
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instrument panel ....................220
interior .....................................221
plastic parts ............................219
safety belts ..............................221
washing ....................................217
waxing .....................................218
wheels ......................................218
wiper blades ............................220
Clock ......................................22–23
Console ........................................57
overhead ....................................58
Controls
steering column ........................63
Coolant
checking and adding ..............233
refill capacities ................236, 257
specifications ..........................257
Cruise control (see Speed
control) ........................................61
Customer Assistance ................185
Ford Extended Service
Plan ..................................265, 268
Getting assistance outside the
U.S. and Canada .....................213
Getting roadside assistance ...185
Getting the service you
need .........................................209
Ordering additional owner’s
literature .................................215
Utilizing the
Mediation/Arbitration
Program ...................................213
D
Daytime running lamps (see
Lamps) .........................................44
Dipstick
automatic transmission
fluid ..........................................251engine oil .................................229
Doors ...........................................69
central unlocking ......................68
Driving under special
conditions
through water .........................183
E
Emergencies, roadside
jump-starting ..........................203
Emission control system ..........246
Engine ................................259–260
cleaning ...................................219
coolant .....................................233
fail-safe cooling .......................237
idle speed control ...................231
lubrication specifications .......257
refill capacities ........................257
service points ..................227–228
Engine block heater .................166
Engine oil ..................................229
checking and adding ..............229
dipstick ....................................229
filter, specifications ........230, 256
recommendations ...................230
refill capacities ........................257
specifications ..........................257
Event data recording ....................8
Exhaust fumes ..........................166
F
Fail safe cooling ........................237
Floor mats .............................64–65
Fluid capacities .........................257
Index
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