engine FORD TRANSIT CONNECT 2016 2.G Workshop Manual

WARNING
Do not connect the end of the
second cable to the negative (-)
terminal of the battery to be jumped.
A spark may cause an explosion of the
gases that surround the battery. Jump Starting
1.
Start the engine of the booster vehicle
and rev the engine moderately, or press
the accelerator gently to keep your
engine speed between 2000 and 3000
rpms, as shown in your tachometer.
2. Start the engine of the disabled vehicle.
3. After starting the disabled vehicle, run both vehicle engines for an additional
three minutes before disconnecting the
jumper cables.
Removing the Jumper Cables
Remove the jumper cables in the reverse
order that they were connected. 1. Remove the jumper cable from the
ground metal surface or connecting
point, if available.
2. Remove the jumper cable on the negative (-) terminal of the booster
vehicle's battery.
3. Remove the jumper cable from the positive (+) terminal of the booster
vehicle's battery.
4. Remove the jumper cable from the positive (+) terminal of the disabled
vehicle's battery.
After starting your vehicle and removing
the jumper cables, allow it to idle for
several minutes so the battery can
recharge.
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In the CAMVAP program, impartial
third-party arbitrators conduct hearings at
mutually convenient times and places in
an informal environment. These impartial
arbitrators review the positions of the
parties, make decisions and, when
appropriate, render awards to resolve
disputes. CAMVAP decisions are fast, fair,
and final as the arbitrator
’s award is
binding on both you and Ford of Canada.
CAMVAP services are available in all
Canadian territories and provinces. For
more information, without charge or
obligation, call your CAMVAP Provincial
Administrator directly at 1-800-207-0685
or visit www.camvap.ca.
GETTING ASSISTANCE
OUTSIDE THE U.S. AND
CANADA
Before exporting your vehicle to a foreign
country, contact the appropriate foreign
embassy or consulate. These officials can
inform you of local vehicle registration
regulations and where to find unleaded
fuel.
If you cannot find unleaded fuel or can only
get fuel with an anti-knock index lower
than is recommended for your vehicle,
contact our Customer Relationship Center.
The use of leaded fuel in your vehicle
without proper conversion may damage
the effectiveness of your emission control
system and may cause engine knocking or
serious engine damage. Ford Motor
Company or Ford of Canada is not
responsible for any damage caused by use
of improper fuel. Using leaded fuel may
also result in difficulty importing your
vehicle back into the United States. If your vehicle must be serviced while you
are traveling or living in Asia-Pacific Region,
Sub-Saharan Africa, U.S. Virgin Islands,
Central America, the Caribbean, and Israel,
contact the nearest authorized dealer. If
the authorized dealer cannot help you,
contact:
FORD MOTOR COMPANY
Customer Relationship Center
1555 Fairlane Drive
Fairlane Business Park #3
Allen Park, Michigan 48101
U.S.A.
Telephone: (313) 594-4857
Fax: (313) 390-0804
Email: [email protected]
For customers in Guam, the
Commonwealth of the Northern Mariana
Islands (CNMI), America Samoa, and the
U.S. Virgin Islands, please feel free to call
our Toll-Free Number: (800) 841-FORD
(3673).
If your vehicle must be serviced while you
are traveling or living in Puerto Rico,
contact the nearest authorized dealer. If
the authorized dealer cannot help you,
contact:
FORD MOTOR COMPANY
Customer Relationship Center
1555 Fairlane Drive
Fairlane Business Park #3
Allen Park, Michigan 48101
U.S.A.
Telephone: (800) 841-FORD (3673)
FAX: (313) 390-0804
Email: [email protected]
www.ford.com.pr
If your vehicle must be serviced while you
are traveling or living in the Middle East,
contact the nearest authorized dealer. If
the authorized dealer cannot help you,
contact:
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FUSE BOX LOCATIONS
Engine Compartment Fuse Box
The fuse box is located in the engine
compartment. See Maintenance (page
193).
Passenger Compartment Fuse Box The fuse box is located below the glove
box.
Luggage Compartment Fuse Box The fuse box is located in the luggage
compartment on the right-hand side.
Remove the fuse box cover to gain access
to the fuses.
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FUSE SPECIFICATION CHART
Engine Compartment Fuse Box
Circuits protected
Fuse rating
Fuse
Not used.
-
F1
Not used.
-
F2
Not used.
-
F3
Not used.
-
F4
Not used.
-
F5
Not used.
-
F6
Anti-lock brake system.
40A **
F7
Stability control.
30A **
F8
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Circuits protected
Fuse rating
Fuse
Heated rear window.
30A **
F9
Blower motor.
40A **
F10
Rear floor console auxiliary power point.
20A **
F11
Cargo area auxiliary power point.
Powertrain control module.
30A **
F12
Starter relay.
30A **
F13
Right-hand heated windshield.
40A **
F14
Cargo-area auxiliary power point.
20A **
F15
Luggage compartment auxiliary power point.
Heated windshield.
40A **
F16
Floor console auxiliary power point.
20A **
F17
Accessories - Van only.
40A **
F18
Anti-lock brake system.
5A *
F19
Stability Control.
Horn.
15A *
F20
Stop lamp switch.
5A *
F21
Battery monitor system - 1.6 GTDI engine only.
15A *
F22
Power supply voltage - powertrain control module
2.5 L engine only.
10A
*
Relay coils.
5A *
F23
Not used.
-
F24
Door control unit (van only).
25A *
F25
Engine control relay coil feed - 2.5 L engine only.
5A *
F26
Air conditioning clutch.
15A *
F27
Rear power window.
25A *
F28
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Circuits protected
Fuse rating
Fuse
Front power window.
25A *
F29
Ignition switch position II output (van only).
5A *
F30
Taxi roof lamp switch.
15A *
F31
Engine control module.
15A *
F32
Engine control module.
10A *
F33
Fuel injectors.
10A *
F34
Vehicle power 4.
15A *
F35
Active grill shutter - 1.6 GTDI and 2.5L engine only.
5A *
F36
Battery saver relay.
5A *
F37
Engine control module.
15A *
F38
Transmission control module.
Taxi block connector.
10A *
F39
Electronic power assist steering.
5A *
F40
Body control module.
20A *
F41
Rear window wiper.
15A *
F42
Heated front seat - Van.
15A *
F43
Accessories - Van.
20A *
Headlamp control module.
15A *
F44
Air conditioning switch - Taxi.
5A *
Power exterior mirror - without door control unit.
10A *
F45
Windshield wiper.
40A **
F46
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Circuits protected
Fuse rating
Fuse
Heated exterior mirror - without door control unit.
7.5A *
F47
Body control module.
25A *
F48
* Mini fuses **
Cartridge fuses Circuits switched
Relay
Not used.
R1
Horn.
R2
Battery saver relay.
R3
Heated rear window.
R4
Rear window wiper.
R5
Not used.
R6
Heated windshield.
R7
Accessory delay.
R8
DCU power feed (van).
Relay - Van.
R9
Starter motor.
R10
Air conditioning clutch.
R11
Cooling fan.
R12
Blower motor.
R13
Electronic engine control.
R14
Not used.
R15
Ignition.
R16
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GENERAL INFORMATION
Have your vehicle serviced regularly to help
maintain its roadworthiness and resale
value. There is a large network of
authorized dealers that are there to help
you with their professional servicing
expertise. We believe that their specially
trained technicians are best qualified to
service your vehicle properly and expertly.
They are supported by a wide range of
highly specialized tools developed
specifically for servicing your vehicle.
If your vehicle requires professional service,
an authorized dealer can provide the
necessary parts and service. Check your
warranty information to find out which
parts and services are covered.
Use only recommended fuels, lubricants,
fluids and service parts conforming to
specifications. Motorcraft® parts are
designed and built to provide the best
performance in your vehicle.
Precautions
•
Do not work on a hot engine.
• Make sure that nothing gets caught in
moving parts.
• Do not work on a vehicle with the
engine running in an enclosed space,
unless you are sure you have enough
ventilation.
• Keep all open flames and other burning
material (such as cigarettes) away
from the battery and all fuel related
parts.
Working with the Engine Off
1. Set the parking brake and shift to park
(P).
2. Switch off the engine.
3. Block the wheels. Working with the Engine On WARNING
To reduce the risk of vehicle damage
and/or personal burn injuries, do not
start your engine with the air cleaner
removed and do not remove it while the
engine is running. 1.
Set the parking brake and shift to park
(P).
2. Block the wheels.
OPENING AND CLOSING THE
HOOD
Opening the Hood 1. Open the front door.
2. Pull the hood release handle.
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UNDER HOOD OVERVIEW - 1.6L
Engine coolant reservoir
*
: See Engine Coolant Check (page 198).
A
Engine oil filler cap *
:
See Engine Oil Check (page 197).
B
Engine oil dipstick *
:
See Engine Oil Check (page 197).
C
Brake and clutch fluid reservoir *
:
See Brake Fluid Check (page 200).
D
Battery:
See Changing the 12V Battery (page 201).
E
Engine compartment fuse box:
See Fuses (page 181).
F
Air cleaner:
See Changing the Engine Air Filter (page 212).
G
Windshield and rear window washer fluid reservoir:
See Washer Fluid Check
(page 200).
H
* The filler caps and the engine oil dipstick are colored for easy identification.
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UNDER HOOD OVERVIEW - 2.5L
Engine coolant reservoir
*
: See Engine Coolant Check (page 198).
A
Engine oil filler cap *
:
See Engine Oil Check (page 197).
B
Engine oil dipstick *
:
See Engine Oil Check (page 197).
C
Brake and clutch fluid reservoir *
:
See Brake Fluid Check (page 200).
D
Battery:
See Changing the 12V Battery (page 201).
E
Engine compartment fuse box:
See Fuses (page 181).
F
Air cleaner:
See Changing the Engine Air Filter (page 212).
G
Windshield and rear window washer fluid reservoir:
See Washer Fluid Check
(page 200).
H
* The filler caps and the engine oil dipstick are colored for easy identification.
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