FORD WINDSTAR 1996 1.G Owners Manual

Servicing Your Windstar
361
*
[SV44235(ALL)05/95]
Ford strongly recommends the use of genuine Ford replacement
parts. If other than Ford or Motorcraft parts or Ford authorized
remanufactured parts are used for maintenance replacements or
for the service of components affecting emission control, such
non-Ford parts should be equivalent to genuine Ford Motor
Company parts in performance and durability. It is the owner's
responsibility to determine the equivalency of such parts. Please
consult your warranty booklet for complete warranty
information.
*
[SV44250(ALL)02/92]
Never use a metal exhaust collector when you service your
vehicle. If the metal collector contacts any of your vehicle's
plastic trim or bumper parts they could melt or deform.
*
[SV44300(ALL)01/95]
Do not drive your vehicle if it does not operate properly. See
your dealer if the engine runs on for more than five seconds
after you shut it off or if it misfires, surges, stalls, or backfires.
*
[SV44400(ALL)11/93]
Information about your vehicle's emissions control system is on
the Vehicle Emission Control Information decal located on or
near the engine. This decal identifies engine displacement and
gives some tune-up specifications.
%*
[SV44450(ALL)05/95]
Readiness for Inspection/Maintenance Testing
*
[SV44460(ALL)05/95]
In some localities it may become a legal requirement to pass an
Inspection/Maintenance (I/M) test of the On-Board Diagnostic
(OBD) II system. If the vehicle's powertrain system or its battery
has just been serviced, the OBD II system is reset to a not ready
for I/M testing condition. To prepare for I/M testing, the law
specifies a ªneed for additional mixed city and highway driving
to complete the checkº of the OBD II system. As soon as all of
the OBD II system checks are successfully completed, the OBD
II system is set to the ready condition. The amount of driving
required to reach the ready condition varies with individual
driving patterns. To complete this requirement in the minimum
amount of time, refer to the OBD II Drive Cycle defined below.
If the vehicle owner cannot or does not want to do the
additional driving required by law, a service center can perform
this drive cycle as it would any other type of repair work.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

362
*
[SV44470(ALL)05/95]
OBD II Drive Cycle
*
[SV44481(ALL)04/95]
The following steps must be run in the order shown. If steps 2
through 9 are interrupted, repeat the preceeding step. Any safe
driving mode is acceptable between steps.
*
[SV44491(ALL)04/95]
Always drive vehicle in a safe manner according to traffic
conditions and obey all traffic laws.
*
[SV44500(ALL)04/95]1.
Start engine and drive until engine has reached normal
operating temperature.
*
[SV44511(ALL)04/95]2.
Idle vehicle for at least 80 seconds, then accelerate at part
throttle to near 45 mph (70 km/h).
*
[SV44521(ALL)04/95]3.
Drive to accumulate at least four (4) minutes in the range of
30-45 mph (50-70 km/h). If stop and go conditions occur,
the accumulative time must be within the 30-45 mph
(50-70 km/h) range. No wide open throttle conditions
should be encountered.
*
[SV44531(ALL)04/95]4.
Cruise and maintain a select speed in the range of
30-40 mph (50-65 km/h) on a level road with throttle held
very steady for at least one (1) minute.
*
[SV44541(ALL)04/95]5.
Decelerate and idle for at least 80 seconds.
*
[SV44550(ALL)04/95]6.
Accelerate to 55 mph (90 km/h) at 1/2 throttle.
*
[SV44560(ALL)04/95]7.
Decelerate at closed throttle for 10 seconds.
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Update:Tue Mar 19 08:16:43 1996

Servicing Your Windstar
363
*
[SV44570(ALL)04/95]8.
Cruise and maintain a select speed in the range of
40-65 mph (65-105 km/h) on a level road with throttle held
very steady for at least 80 seconds.
*
[SV44580(ALL)04/95]9.
Complete 10 minutes of city driving 25-40 mph
(40-65 km/h) with at least six (6) stops.
*
[SV44590(ALL)04/95]10.
OBD II drive cycle has been completed. Vehicle can be
turned off when convenient.
% [SV44670(ALL)02/95]
Refill Capacities
[SV44680(ALL)02/95]
eighteen pica
chart:0050068-EFile:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

364
%*
[SV44700(ALL)01/93]
Motorcraft Parts
% [SV44800(ALL)04/95]
eighteen pica
chart:0050067-HFile:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

Servicing Your Windstar
365
%*
[SV44900(ALL)01/93]
Lubricant Specifications
% [SV45000(ALL)04/95]
twenty-two pica
chart:0050066-EFile:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

366
%*
[SV45100(ALL)01/95]
Vehicle Storage
*
[SV45200(ALL)01/95]
Maintenance Tips
*
[SV45300(ALL)01/93]
If you plan on storing your vehicle for an extended period of
time (60 days or more), refer to the following maintenance
recommendations to keep your vehicle in good operating
condition.
*
[SV45400(ALL)01/95]
General
*
[SV45500(ALL)01/93]
n
Store your vehicle in a dry, ventilated place.
*
[SV45600(ALL)01/95]
n
Protect from sunlight, if possible.
*
[SV45700(ALL)01/93]
n
When your vehicle is stored outside, it will require regular
maintenance to protect against rust and damage.
*
[SV45800(ALL)01/95]
Body
*
[SV45900(ALL)01/93]
n
Wash your vehicle thoroughly to remove dirt, grease, oil, tar
or mud from exterior surfaces, rear wheel housings and
underside of front fenders.
*
[SV46000(ALL)01/95]
n
Touch-up raw or primed metal to prevent rust.
*
[SV46100(ALL)01/93]
n
Cover chrome and stainless steel parts with a thick coat of
auto wax to prevent discoloration. Re-wax as necessary when
your vehicle is washed.
[SV46200(ALL)03/94]
n
Lubricate all hood, door and liftgate hinges and latches with
a light grade oil.
*
[SV46300(ALL)01/95]
n
Cover interior soft trim to prevent fading.
*
[SV46400(ALL)01/95]
n
Keep all rubber parts free from oil and solvents.
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Update:Tue Mar 19 08:16:43 1996

Servicing Your Windstar
367
%*
[SV46500(ALL)01/95]
Engine
*
[SV46600(ALL)01/93]
n
Start the engine every fifteen days. Run it at fast idle until it
reaches normal operating temperature.
*
[SV46700(ALL)01/93]
n
With your foot on the brake, shift the transaxle into all gears
while the engine is running.
%*
[SV46800(ALL)01/95]
Fuel system
%*
[SV47000(ALL)07/94]
n
Fill fuel tank with high-quality unleaded fuel until the first
automatic shutoff of the fuel pump nozzle.
[SV47050(ALL)10/93]
RWARNING
The fuel filter, fuel supply lines and engine are
maintained under pressure. This pressure must be
relieved prior to servicing the fuel filter and engine
compartment connections in order to avoid the danger of
fuel spray.
*
[SV47100(ALL)01/93]
NOTE: During extended periods of vehicle storage (60 days or
more), fuel may deteriorate due to oxidation. This can
damage rubber and other polymers in the fuel system
and may also clog small orifices.
*
[SV47200(ALL)01/95]
Ford Gas Stabilizer should be added whenever actual or
expected storage periods exceed 60 days. Follow the instructions
on the label. The vehicle should then be operated at idle speed
to circulate the additive throughout the fuel system.
*
[SV47300(ALL)01/95]
A volatile corrosion inhibitor added to the fuel system will
protect the fuel system's inner surfaces from corrosion. Follow
the instructions packaged with the product.
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368
[SV47350(ALL)10/93]
RWARNING
Fuel system components may be damaged by torches and
welding equipment.
%*
[SV47400(ALL)01/95]
Cooling system
*
[SV47500(ALL)01/93]
n
Protect your vehicle against freezing temperatures.
%*
[SV47600(ALL)01/95]
Battery
*
[SV47700(ALL)01/93]
n
Check and recharge the battery as necessary.
*
[SV47800(ALL)01/95]
n
Keep connections clean and covered with a light coat of
grease.
%*
[SV47900(ALL)01/95]
Brakes
*
[SV48000(ALL)01/93]
n
Make sure the brakes and parking brake are fully released.
%*
[SV48100(ALL)01/95]
Tires
*
[SV48200(ALL)05/95]
n
Maintain recommended air pressure.
*
[SV48300(ALL)01/95]
Miscellaneous
*
[SV48400(ALL)01/93]
n
Make sure all linkages, cables, levers and clevis pins under
the vehicle are covered with grease to prevent rust.
*
[SV48500(ALL)01/93]
n
Lubricate working parts to prevent corrosion.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

369
[QI01000(ALL)06/95]
full page art:0050273-A
Warning label locations
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Update:Tue Mar 19 08:16:43 1996

371
[QI02100(ALL)06/94]
full page art:0050001-C
Front exterior view
File:wnqis.ex
Update:Tue Mar 19 14:45:17 1996