service FORD WINDSTAR 1996 1.G Workshop Manual

Customer Assistance
293
*
[HS09800(ALL)05/95]
Consumers wishing to obtain further information about the
program can obtain an information booklet from your dealer or
contact the Provincial Administrator, Canadian Motor Vehicle
Arbitration Plan, at the address or telephone number shown
below.
*
[HS09900(ALL)05/95]
O & P Services
595 Bay Street Ð Suite 300
Toronto, Ontario
M5G 2C2
Telephone 1 (800) 207-0685
File:wnhss.ex
Update:Tue Mar 19 08:17:31 1996

301
Servicing Your Windstar
*
[SV01300(ALL)03/95]
How Ford Makes Servicing Your Vehicle
Easy
*
[SV01400(ALL)01/95]
Ford has two goals for servicing your vehicle.
*
[SV01500(ALL)01/95]1.
When we can, we design parts that do not need to be
serviced.
*
[SV01600(ALL)01/95]2.
We want to make servicing your vehicle as easy as possible.
To help you:
*
[SV01700(ALL)01/93]
n
We highlight do-it-yourself items in yellow in your engine
compartment so that you can find them easily.
*
[SV01800(ALL)01/95]
n
When possible, we design parts Ð such as the headlamp
bulbs Ð that can be replaced without tools.
[SV01900(ALL)03/94]
n
We give you aMaintenance Schedule and Recordbooklet that
makes tracking routine service for your vehicle easy.
*
[SV02000(ALL)01/95]
This chapter tells you about the basic parts that you need to
check and service regularly.
[SV02100(ALL)03/94]
If you need professional servicing, see the chapter onCustomer
Assistancein this Owner Guide.
[SV02200(ALL)02/95]
Check yourWarranty InformationBooklet to find out which parts
are covered.
%*
[SV02300(ALL)03/95]
Precautions When Servicing Your Vehicle
*
[SV02400(ALL)01/95]
Be especially careful when inspecting or servicing your vehicle.
Here are some general precautions for your safety:
*
[SV02500(ALL)03/95]
n
If you must work with the engine running, avoid wearing
loose clothing or jewelry that could get caught in moving
parts.
*
[SV02600(ALL)01/95]
n
Do not work on a vehicle in an enclosed space with the
engine running, unless you are sure you have enough
ventilation.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

Servicing Your Windstar
305
%*
[SV04700(ALL)01/93]
Engine Compartment
[SV04800(ALL)08/94]
Your vehicle has a 3.0 liter SFI, V-6 engine or an optional 3.8
liter SFI, V-6 engine. The following illustrations show diagrams
of your engine and where you can find items you should
service regularly.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

308
*
[SV05100(ALL)03/95]
What to Check When You Stop at a Service
Station
%*
[SV05200(ALL)03/95]
Filling Your Fuel Tank With Fuel
[SV05750(ALL)11/93]1.
Open the fuel door (located on the driver's side of the
vehicle).
[SV05800(ALL)11/93]2.
Unscrew the fuel cap by exerting pressure on the plastic cap
and rotating the fuel cap counterclockwise.
[SV05900(ALL)11/93]3.
Turn the fuel cap 3/4 of a turn until a hissing sound is
heard. Wait until the hissing sound stops and then continue
rotating counterclockwise to remove the fuel cap.
[SV06000(ALL)11/93]4.
Follow the fuel cap removal instructions and use caution to
minimize the possibility of fuel spraying when you unscrew
the cap.
*
[SV06050(ALL)05/95]
RWARNING
If the fuel cap is venting vapor or if you hear a hissing
sound, wait until it stops before completely removing the
cap.
[SV06060(ALL)04/95]
RWARNING
Turn the fuel cap 3/4 of a turn to relieve any pressure
and vacuum in the fuel tank. The cap will start
unthreading after 3/4 of a turn.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

310
*
[SV06700(ALL)05/95]
A venting fuel tank is not an abnormal condition. It may be
caused by:
*
[SV06800(ALL)05/95]
n
too volatile a fuel for the weather conditions. Service stations
sometimes sell winter grade fuel in the summer.
*
[SV06900(ALL)01/93]
n
pulling a heavy load on hot days, or at high altitudes.
*
[SV07000(ALL)05/95]
n
extended periods of idling with the engine RPM increased
above the normal idle range.
*
[SV07100(ALL)05/95]
n
parking the vehicle in full sunlight for extended periods on
extremely hot days.
%*
[SV07200(ALL)05/95]
Choosing the Right Fuel
*
[SV07300(ALL)05/95]
Use only UNLEADED FUEL in your vehicle. Using leaded fuel
is prohibited by federal law. Any vehicle damage may not be
covered by your warranty.
% [SV07450(ALL)02/95]
Octane recommendations
*
[SV07550(ALL)04/95]
Your vehicle is designed to use regular gasoline with an
octane rating of 87.
*
[SV07650(ALL)03/95]
6 pica art:0040193-A
Typical octane rating label
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

Servicing Your Windstar
311
[SV07750(ALL)02/95]
We do not recommend gasolines labeled ªregularº that are sold
with octane ratings of 86 or even less in high altitude areas.
%*
[SV07850(ALL)05/95]
Do not be concerned if your vehicle sometimes knocks lightly.
However, if it knocks heavily under most driving conditions on
the recommended octane rating fuel, see your dealer or a
qualified service technician to prevent any engine damage.
%*
[SV07950(ALL)05/95]
Fuel quality
*
[SV08050(ALL)02/95]
If you are experiencing starting, rough idle, or hesitation
problems try a different brand of fuel. If the condition persists,
see your dealer or qualified service technician.
*
[SV08850(ALL)05/95]
It should not be necessary to add any aftermarket products to
your fuel tank if you continue to use a high-quality fuel.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

322additives in your gasoline powered vehicle. These additives may
harm your engine cooling system. Follow the recommended
service interval for changing your engine coolant.
*
[SV20200(ALL)11/93]
NOTE: When adding to or changing your engine coolant, it is
important to maintain a coolant concentration between
40% (s11ÊF [s24ÊC]) and 60% (s62ÊF [s52ÊC])
depending on your local climate conditions. When
coolant concentration falls below 40%, you will lose
freeze protection; above 60%, your engine may
overheat on a warm day. If coolant concentration is
outside this range, you may lose corrosion and rust
protection for the metals in your engine cooling
system.
[SV20300(ALL)01/93]
NOTE: Do not use an engine coolant that does not meet all
14 requirements of Ford specification ESE-M97B44-A.
The use of a coolant that does not meet the 14
requirements may void your warranty for the engine
cooling system. Use only a premium, nationally
recognized brand name engine coolant.
*
[SV20400(ALL)02/94]
Ford Motor Company expressly authorizes the Ford Rotunda
engine coolant recycling process and chemicals. Use only Ford
Rotunda recycled engine coolant or an equivalent non-Ford
Rotunda recycled engine coolant that is certified by the supplier
to meet Ford specification ESE-M97B44-A.
%*
[SV20500(ALL)01/93]
NOTE: Always dispose of used automotive fluids in a
responsible manner. Follow your community's
standards for disposing of these types of fluids. Call
your local recycling center to find out about recycling
automotive fluids.
*
[SV20700(ALL)01/93]
Leave the coolant in all year. Make sure that the coolant will
not freeze at the temperature level in which you usually drive
during winter months. Keep an engine coolant in your engine
that has a protection rating of at leasts20ÊF (s29ÊC).
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

Servicing Your Windstar
323
*
[SV20800(ALL)01/93]
To find out how much engine coolant mixture your vehicle's
coolant system can hold, seeRefill Capacitieslater in this chapter.
[SV20900(ALL)02/95]
You may add water by itself only in an emergency, but you
should replace it with a 50/50 mixture of water and coolant as
soon as possible.
*
[SV21000(ALL)02/95]
Have your dealer check the engine cooling system for leaks if
you have to add engine coolant more than once a month, or
you have to add more than a quart (liter) at a time.
%*
[SV21100(ALL)11/94]
Checking hoses
*
[SV21200(ALL)01/93]
Inspect all engine and heater system hoses for deterioration,
leaks and loose clamps before adding or replacing engine
coolant. Make whatever repairs or replacements are necessary
using Motorcraft parts or their equivalents.
%*
[SV21300(ALL)05/95]
Engine coolant drain and flush
[SV21400(ALL)11/93]
To drain and flush your engine coolant, youMUSTsee your
Ford dealer or refer to the procedure in the service manual.
Failing to do so could result in engine damage.
%*
[SV21505(ALL)05/95]
Battery
*
[SV21510(ALL)02/95]
The Motorcraft maintenance-free battery does not require
additional water during its life of service. The vents are part of
the cover and cannot be removed. For longer, trouble-free
operation, keep the top of the battery clean and dry. Also, make
certain the battery cables are tightly fastened to the battery
terminals.
*
[SV21515(ALL)02/95]
If you see any corrosion on the battery cables or terminals,
remove the cables from the terminal and clean them both with a
wire brush. You can neutralize the acid with a solution of
baking soda and water. Reinstall the cables when you are done
cleaning them, and apply a small quantity of grease to the top
of each battery terminal to help prevent corrosion.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

Servicing Your Windstar
327
%*
[SV22300(ALL)03/95]
Wiper Blades
[SV22400(ALL)02/95]
Check the windshield wipers at least twice a year. Also check
them whenever they seem less effective than usual. Such
substances as tree sap and some hot wax treatments used by
commercial car washes reduce the effectiveness of wipers.
*
[SV22500(ALL)01/93]
If the blades do not wipe properly, clean both the windshield
and the wiper blades. Use undiluted windshield washer solution
or a mild detergent. Rinse thoroughly with clear water. Do not
use fuel, kerosene, paint thinner, or other solvents to clean your
wiper blades. These will damage your blades.
[SV22550(ALL)04/95]
Your wipers have a service feature that allows you to pull the
wiper arms and blades away from the windshield and into an
upright position. This service position allows you easy access to
the blades from either side of your vehicle.
*
[SV22600(ALL)04/95]
To reach the wiper blades easily, turn the ignition switch to
ACCESSORY and turn your wipers on. Wait for them to reach a
vertical position and turn the ignition to OFF. Moving the
wipers manually may damage them.
*
[SV22700(ALL)03/95]
Replacing the wiper blades
*
[SV22800(ALL)01/95]
If the wipers still do not work properly after you clean them,
you may need to replace the wiper blade assembly. When
replacing the wiper blade assembly always use a Motorcraft part
or equivalent.
*
[SV22900(ALL)10/93]
To replace the wiper blades:
*
[SV23000(ALL)04/95]1.
Pull the wiper arm away from the windshield and lock into
the service position.
[SV23100(ALL)04/95]2.
Turn the blade at an angle from the wiper arm. Squeeze the
lock tabs of the plastic clip together to release the blade and
pull the wiper blade down toward the windshield to remove
it from the arm.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

332
*
[SV26400(ALL)01/93]
Tires that are larger or smaller than your vehicle's original tires
may affect the accuracy of your speedometer and odometer.
%*
[SV27400(ALL)02/95]
Information About Tire Quality Grades
*
[SV27500(ALL)01/93]
New vehicles are fitted with tires that have their Tire Quality
Grade (described below) molded into the tire's sidewall. These
Tire Quality Grades are determined by standards that the
United States Department of Transportation has set.
*
[SV27600(ALL)12/93]
Tire Quality Grades apply to new pneumatic tires for use on
this vehicle. They do not apply to deep tread, winter-type snow
tires, space-saver or temporary use spare tires, tires with
nominal rim diameters of 10 to 12 inches (254-305 mm) or
limited production tires as defined in Title 49 Code of Federal
Regulations Part 575.104(c)(2).
*
[SV27700(ALL)01/93]
U.S. Department of Transportation Ð Tire quality grades:The
U.S. Department of Transportation requires Ford to give you the
following information about tire grades exactly as the
government has written it.
%*
[SV27800(ALL)01/95]
Treadwear
*
[SV27900(ALL)01/93]
The treadwear grade is a comparative rating based on the wear
rate of the tire when tested under controlled conditions on a
specified government test course. For example, a tire graded 150
would wear one and one-half (1 1/2) times as well on the
government course as a tire graded 100. The relative
performance of tires depends upon the actual conditions of their
use, however, and may depart significantly from the norm due
to variations in driving habits, service practices and differences
in road characteristics and climate.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996