check engine FORD WINDSTAR 1997 1.G Owner's Manual

294
*
[MC09800(ALL)05/96]
Never remove the radiator cap while the engine is running or
hot. If you must remove the radiator cap, follow these steps to
avoid personal injury that can be caused by escaping steam or
engine coolant.
*
[MC09900(ALL)05/96]1.
Turn the engine off and let it cool before removing the
radiator cap. You should exercise care when removing the
cap, even from a cooled engine.
*
[MC10000(ALL)05/96]2.
When the engine is cool, wrap a thick cloth around the cap
and turn it slowly counterclockwise to the first stop.
*
[MC10100(ALL)05/96]3.
Step back while the pressure is released.
*
[MC10200(ALL)05/96]4.
When you are sure that all the pressure has been released,
use the cloth to press, turn, and remove cap.
[MC10300(ALL)01/96]5.
Stand away from the radiator opening while removing the
cap. Hot steam may blow out or hot engine coolant may
splash out.
%*
[MC10400(ALL)05/96
]
Freezing Protection
*
[MC10500(ALL)05/96]
The factory-installed solution of Ford Premium Cooling System
Fluid and water will protect your vehicle tos35ÊF (s37ÊC).
Check the freeze protection rating of the engine coolant at least
once a year, just before winter.
% [MC10600(ALL)01/96]
Add engine coolant only to the engine coolant recovery
reservoir Ð not to the radiator. If the coolant level is low, add
to the engine coolant recovery reservoir a 50/50 mixture of
water and the type of engine coolant that Ford specifies. If the
coolant recovery reservoir is empty, you should also check the
radiator to see if it is low. Check the coolant level again the
next few times you drive your vehicle.
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296
*
[MC11200(ALL)05/96]
Leave the coolant in all year. Make sure that the coolant will
not freeze at the temperature level in which you usually drive
during winter months. Keep an engine coolant in your engine
that has a protection rating of at leasts20ÊF (s29ÊC).
*
[MC11300(ALL)05/96]
To find out how much engine coolant mixture your vehicle's
coolant system can hold, seeRefill CapacitiesinCapacities and
Specificationschapter.
[MC11400(ALL)01/96]
You may add water by itself only in an emergency, but you
should replace it with a 50/50 mixture of water and coolant as
soon as possible.
*
[MC11500(ALL)05/96]
Have your dealer check the engine cooling system for leaks if
you have to add engine coolant more than once a month, or
you have to add more than a quart (liter) at a time.
%*
[MC11600(ALL)01/96
]
Checking Hoses
*
[MC11700(ALL)01/96]
Inspect all engine and heater system hoses for deterioration,
leaks and loose clamps before adding or replacing engine
coolant. Make whatever repairs or replacements are necessary
using Motorcraft parts or their equivalents.
%*
[MC11800(ALL)05/96
]
Engine Coolant Drain and Flush
[MC11900(ALL)01/96]
To drain and flush your engine coolant, youMUSTsee your
Ford dealer or refer to the procedure in the service manual.
Failing to do so could result in engine damage.
% [MC12000(ALL)04/96]
Power Steering Fluid
*
[MC12100(ALL)01/96]
Check the level of the power steering fluid at least twice a
year (i.e., every Spring and Fall).
*
[MC12200(ALL)01/96]
To check the level of your power steering fluid:
[MC12300(ALL)01/96]1.
Start the engine and let it run until the power steering fluid
reaches normal operating temperature. The power steering
fluid will reach the right temperature after at least five
minutes of idling or at least one mile (1 km) of driving.
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Maintenance and Care
297
*
[MC12400(ALL)01/96]2.
While the engine idles, turn the steering wheel back and
forth several times. Make sure that the cap assembly is
installed at this time.
*
[MC12500(ALL)01/96]3.
Then turn the engine off.
*
[MC12600(ALL)01/96]4.
Check the fluid level in the power steering fluid reservoir.
[MC12700(ALL)01/96]
13-1/2 pica
art:0050163-A
The power steering fluid cap
[MC12800(ALL)01/96]5.
If the power steering fluid is low, add fluid in small
amounts, continuously checking the level, until the fluid is
between the minimum (MIN) and maximum (MAX) lines on
the dipstick. Do not overfill.
[MC12900(ALL)01/96]6.
Make sure the cap is free of all dirt prior to re-installing to
prevent pump damage.
*
[MC13000(ALL)01/96]
Use only power steering fluid that meets Ford Specification
ESW-M2C33-F, such as Ford Premium Power Steering Fluid,
E6AZ-19582-AA or an equivalent Type F Automatic Transaxle
Fluid with a Ford registration number (an 8-digit number
beginning with ª2Pº printed on the fluid container).
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298
*
[MC13100(ALL)01/96]
NOTE: If the power steering fluid is low, do not drive your
vehicle for a long period of time before adding fluid.
This can damage the power steering pump.
*
[MC13200(ALL)01/96]
If you must check the power steering fluid when it is cold,
make sure that the fluid reaches at least the minimum (MIN)
mark. The reading will only be accurate if the fluid temperature
is approximately 70Ê to100ÊF (21Ê to 38ÊC).
%*
[MC13300(ALL)01/96]
Automatic Transaxle Fluid
[MC13400(ALL)01/96]
Under normal circumstances, you need to change the fluid at
30,000 miles (48,000 km) for normal operating conditions or
21,000 miles (34,000 km) for severe duty. However, if the
transaxle is not working properly (for example, slipping or
shifting slowly), or you notice some sign of fluid leakage, the
fluid level should be checked.
*
[MC13500(ALL)01/96]
It is best to check the transaxle fluid level at normal operating
temperature, after approximately 20 miles (30 km) of driving.
However, if necessary, you can check the fluid level without
having to drive 20 miles (30 km) to obtain a normal operating
temperature if outside temperatures are above50ÊF (10ÊC).
*
[MC13600(ALL)01/96]
NOTE: If the vehicle has been operated for an extended
period at high speeds or in city traffic during hot
weather, or if it has been pulling a trailer, the engine
should be turned off for about 30 minutes to allow
the fluid to cool before checking.
%*
[MC13700(ALL)01/96
]
Checking the Automatic Transaxle Fluid
*
[MC13800(ALL)01/96]
With the vehicle on a level surface, start the engine and move
the gearshift lever through all of the gear ranges allowing
sufficient time for each position to engage. Securely latch the
gearshift lever in the P (Park) position, fully set the parking
brake and leave the engine running.
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Maintenance and Care
321
%*
[MC31700(ALL)03/96
]
How to Prepare Your Vehicle for
Inspection/Maintenance (I/M) Testing
*
[MC31800(ALL)07/96]
In some localities it may become a legal requirement to pass an
Inspection/Maintenance (I/M) test of the On-Board Diagnostic
(OBD) II system. If the vehicle's powertrain system or its battery
has just been serviced, the OBD II system is reset to a not ready
for I/M testing condition. To prepare for I/M testing, the law
specifies that additional mixed city and highway driving is
required to complete the check of the OBD II system.
*
[MC31825(ALL)07/96]
The driving modes required to reach the ready condition consist
of a minimum of 30 minutes of city and highway driving as
described below:
*
[MC32000(ALL)07/96]
n
At least twenty minutes driving in stop and go, city type
traffic with at least four idle periods.
*
[MC32100(ALL)07/96]
n
At least ten minutes of driving on an expressway or
highway.
*
[MC32200(ALL)07/96]
Before completing the above driving modes, the engine must be
warmed up and at operating temperature. Once started, the
vehicle must not be turned off during these driving modes.
[MC33200(ALL)01/96]
Lights
*
[MC33300(ALL)01/96]
It is a good idea to check the operation of the following lights
frequently:
*
[MC33400(ALL)01/96]
n
headlamps
*
[MC33500(ALL)01/96]
n
tail lamps
*
[MC33600(ALL)01/96]
n
brakelamps
*
[MC33700(ALL)01/96]
n
hazard flasher
*
[MC33800(ALL)01/96]
n
turn signals
*
[MC33900(ALL)05/96]
n
license plate lamps
*
[MC34000(ALL)01/96]
n
fog lamps
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371
Index
Cleaning your vehicle................. 329
CD player and discs.................. 51
chrome and aluminum parts............. 330
exterior....................... 329
exterior lamps................... 331
fabric....................... 332
headlamps..................... 331
instrument panel.................81,330
instrument panel lens................ 331
interior....................... 332
interior lamps.................... 331
plastic parts.................... 330
polishing...................... 329
rustproofing.................... 330
safety belts..................... 330
tail lamps..................... 331
upholstery and interior trim............. 332
washing...................... 329
waxing....................... 329
wheels....................... 332
Climate control system
air conditioning.................... 81
heating........................ 81
Clock...................... 47,62,77
Cold engine starting.................. 218
Combination lap and shoulder belts........... 170
Compact disc player (see Electronic sound system) . . . 42, 47
Compact disc radio (see Electronic sound system)..... 42
Console, description.................. 131
Controls, mirrors................... 129
Coolant (see Engine coolant)
checking and adding................ 292
drain and flush................... 296
preparing for storage................ 338
proper solution................... 294
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373
Index
E
Electrical system
fuses........................ 250
operating when the engine is off........... 100
relays....................... 258
Electronic radio with cassette
(see Electronic sound system)........... 71
Electronic sound system
antenna....................... 99
tuning the radio................ 43,54,72
warranty and service information............ 80
Electronic stereo cassette radio
(see Electronic sound system)........... 71
Electronic stereo radio (see Electronic sound system).... 71
Emergencies, roadside
assistance...................... 341
battery acid spills................273, 302
fuel........................ 314
jump-starting.................... 272
towing....................... 278
Emergency brake (parking brake)............ 226
Emission control system................ 318
catalytic converter.................. 318
emissions warranty.............. 3,318, 320
Engine
check engine warning light............... 13
does not start.................... 247
fuel injected engine, starting............. 217
fuel pump shut-off switch.............. 247
preparing to start.................. 217
service points.................... 283
storing your vehicle................. 336
Engine block heater.................. 220
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374
Engine coolant
checking and adding................ 292
checking hoses................... 296
disposal..................288, 295, 300
drain and flush................... 296
preparing for storage................ 338
proper solution...............288, 294, 300
recovery reservoir................283, 292
specifications.................... 335
temperature gauge................ 21,29
Engine coolant temperature gauge
description.................... 21,29
mechanical...................... 21
Engine fan...................... 279
Engine knocking................... 313
Engine oil
changing oil and oil filter.............. 288
checking and adding................ 287
dipstick...................... 287
disposal..................288, 295, 300
engine oil pressure warning light.......... 15,25
filter, specifications................. 333
refill capacities................... 334
specifications.................... 286
synthetic oil.................... 286
ªbreak-inº oils.................... 4
viscosity...................... 287
Entry system
illuminated..................... 143
keyless....................... 136
remote....................... 139
Exhaust fumes.................... 220
Extended Service Plan, Ford............... 4
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376
Fuel and distance computer (continued)
to empty indicator.................. 35
trip distance..................... 34
Fuel cap, replacing.................. 311
Fuel filter, specifications................ 333
Fuel gauge..................... 19,28
Fuse panels
engine compartment................. 256
instrument panel.................. 250
Fuses
charts....................... 252
checking and replacing............... 250
G
Gas mileage (see Fuel economy)..........312, 316
Gasohol....................... 314
Gauges, Electronic
engine coolant temperature gauge........... 29
fuel gauge...................... 28
odometer....................... 31
speedometer..................... 30
tachometer...................... 32
Gauges, Mechanical
engine coolant temperature gauge........... 21
fuel gauge...................... 19
odometer....................... 22
speedometer..................... 22
tachometer...................... 23
trip odometer..................... 22
GAWR (Gross Axle Weight Rating)
calculating..................... 236
definition....................235, 245
driving with a heavy load.............. 245
location...................... 235
Gearshift
automatic operation................. 228
column-mounted.................. 228
locking the gearshift................. 100
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380
Lights, warning and indicator (continued)
check engine..................... 13
door ajar....................... 16
hazard warning light............... 27,108
high beam...................... 18
low fuel....................... 19
low washer fluid................. 18,26
oil pressure.................... 15,25
safety belt...................... 12
service engine soon.................. 13
speed control.................... 114
theft system..................... 39
traction control system................ 37
turn signal indicator................ 17,102
Load limits
GAWR....................... 245
GVWR....................... 245
trailer towing..................236, 246
Lubricant specifications................ 335
Luggage rack..................... 241
Lug nuts
anti-theft...................... 266
tightening sequence................. 271
Lumbar support pad.................. 149
M
Maintenance schedule and record (see separate Maintenance
Schedule and Record booklet)........... 3
Maintenance (see servicing)............... 279
Master cylinder, brakes................ 289
Methanol in fuel................... 314
Mileage, calculating fuel economy............ 316
Mirrors
automatic dimming rearview mirror.......118, 122
dual electric remote control............. 130
heated....................... 131
rearview...................... 129
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