engine FORD WINDSTAR 1997 1.G Service Manual

286
[MC04000(ALL)04/96]
What to Check When You Stop at a Service
Station
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[MC04100(ALL)01/96]
Engine Oil Recommendations
*
[MC04200(ALL)01/96]
We recommend using Motorcraft oil or an equivalent oil
meeting Ford Specification WSS-M2C153-F and displaying the
American Petroleum Institute CERTIFICATION MARK on the
front of the container.
[MC04300(ALL)04/96]
Use only engine oils displaying the American Petroleum
Institute CERTIFICATION MARK on the front of the container:
*
[MC04400(ALL)01/96]
10-1/2 pica
art:0001314-A
The API Certification Mark
*
[MC04500(ALL)01/96]
Neveruse:
*
[MC04600(ALL)01/96]
n
ªNon-Detergentº oils
*
[MC04700(ALL)02/96]
n
Oils labeled API SA, SB, SC, SD, SE, SF or SG
%*
[MC04800(ALL)01/96
]
n
Additional engine oil additives, oil treatments or engine
treatments
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Maintenance and Care
287
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[MC04900(ALL)03/96
]
Engine oils with anSAE 5W-30viscosity arePREFERREDfor
your vehicle. They provide the best engine performance, fuel
economy and engine protection for all climates down to-15ÊF
(-25ÊC).
%*
[MC05000(ALL)03/96
]
Synthetic engine oils which are CERTIFIED and of the preferred
viscosity may be used in your engine. The engine oil and oil
filter must still be changed according to the maintenance
schedule.
%*
[MC05100(ALL)01/96
]
Checking and Adding Engine Oil
*
[MC05200(ALL)01/96]
Since the proper amount of engine oil is important for safe
engine operation, check the oil using the dipstick each time you
put fuel in your vehicle. Remember the engine must be off, the
oil must be warm and the vehicle must be parked on level
ground.
%*
[MC05300(ALL)01/96
]
Checking the engine oil level:
*
[MC05400(ALL)01/96]1.
Turn the engine off after it has warmed up and allow a few
minutes for the engine oil to drain back into the oil pan.
*
[MC05500(ALL)01/96]2.
Set the parking brake, making sure the gearshift is securely
latched in P (Park).
*
[MC05600(ALL)01/96]3.
Open the hood. Protect yourself from engine heat.
[MC05700(ALL)01/96]4.
Locate the dipstick labelled ªEngine Oilº and carefully pull it
out of the engine.
*
[MC05800(ALL)01/96]5.
Wipe the dipstick clean and put it back into position, making
sure it is fully seated.
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[MC05900(ALL)01/96]
7-1/2 pica art:0050073-D
Engine oil dipstick
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[MC06000(ALL)01/96]6.
Carefully, pull the dipstick out again. If the oil level is below
the ªADD 1 QT.º line, add engine oil as necessary. If the oil
level is beyond the letter ªFº in FULL, engine damage or
high oil consumption may occur and some oil must be
removed from the engine.
*
[MC06100(ALL)01/96]7.
Put the dipstick back in and make sure it is fully seated.
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[MC06200(ALL)01/96]
It may be necessary to add some oil between oil changes. Make
sure you use a CERTIFIED engine oil of the preferred viscosity.
Your vehicle's warranty coverage may not apply if engine
damage is caused by the use of improper engine oil.
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[MC06300(ALL)01/96]
Add engine oil through the oil filler cap highlighted in yellow.
To add oil, remove the filler cap and use a funnel to pour oil
into the opening. Be careful not to overfill the engine. Recheck
the oil level after you finish adding oil.
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[MC06400(ALL)01/96
]
Changing the Engine Oil and the Oil Filter
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[MC06500(ALL)05/96]
Refer to theMaintenance Schedulebooklet for additional
information.
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[MC06600(ALL)05/96
]
NOTE: Always dispose of used automotive fluids in a
responsible manner. Follow your community's
standards for disposing of these types of fluids. Call
your local recycling center to find out about recycling
automotive fluids.
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Maintenance and Care
293
[MC09500(ALL)01/96]
17-1/2 pica
art:0050025-B
Engine coolant recovery reservoir fill location
%*
[MC09600(ALL)05/96
]
Use Ford Premium Cooling System Fluid or an equivalent
engine coolant that meets Ford Specification ESE-M97B44-A. Do
not use alcohol or methanol antifreeze and do not use engine
coolant mixed with alcohol or methanol antifreeze. If you do
not use the proper coolant, the aluminum radiator on your
vehicle will corrode.
*
[MC09700(ALL)05/96]
Whenever you remove the radiator cap, make sure that you also
check the condition of the radiator cap rubber seals. Make sure
they are clean and free of any dirt. Rinse off with water, if
necessary. When you replace the radiator cap, make sure the
radiator filler neck seats are clean. Also check that the overflow
hose is not kinked or turned in such a way that prevents an
easy flow.
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294
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[MC09800(ALL)05/96]
Never remove the radiator cap while the engine is running or
hot. If you must remove the radiator cap, follow these steps to
avoid personal injury that can be caused by escaping steam or
engine coolant.
*
[MC09900(ALL)05/96]1.
Turn the engine off and let it cool before removing the
radiator cap. You should exercise care when removing the
cap, even from a cooled engine.
*
[MC10000(ALL)05/96]2.
When the engine is cool, wrap a thick cloth around the cap
and turn it slowly counterclockwise to the first stop.
*
[MC10100(ALL)05/96]3.
Step back while the pressure is released.
*
[MC10200(ALL)05/96]4.
When you are sure that all the pressure has been released,
use the cloth to press, turn, and remove cap.
[MC10300(ALL)01/96]5.
Stand away from the radiator opening while removing the
cap. Hot steam may blow out or hot engine coolant may
splash out.
%*
[MC10400(ALL)05/96
]
Freezing Protection
*
[MC10500(ALL)05/96]
The factory-installed solution of Ford Premium Cooling System
Fluid and water will protect your vehicle tos35ÊF (s37ÊC).
Check the freeze protection rating of the engine coolant at least
once a year, just before winter.
% [MC10600(ALL)01/96]
Add engine coolant only to the engine coolant recovery
reservoir Ð not to the radiator. If the coolant level is low, add
to the engine coolant recovery reservoir a 50/50 mixture of
water and the type of engine coolant that Ford specifies. If the
coolant recovery reservoir is empty, you should also check the
radiator to see if it is low. Check the coolant level again the
next few times you drive your vehicle.
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Maintenance and Care
295
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[MC10700(ALL)05/96]
Ford Premium Cooling System Fluid is an optimized formula
that will protect all metals and rubber elastomers used in Ford
engines for four years or 50,000 miles (80,000 km). It is not
necessary and not recommended to use supplemental coolant
additives in your gasoline powered vehicle. These additives may
harm your engine cooling system. Follow the recommended
service interval for changing your engine coolant.
*
[MC10800(ALL)05/96]
NOTE: When adding to or changing your engine coolant, it is
important to maintain a coolant concentration between
40% (s11ÊF [s24ÊC]) and 60% (s62ÊF [s52ÊC])
depending on your local climate conditions. When
coolant concentration falls below 40%, you will lose
freeze protection; above 60%, your engine may
overheat on a warm day. If coolant concentration is
outside this range, you may lose corrosion and rust
protection for the metals in your engine cooling
system.
[MC10900(ALL)01/96]
NOTE: Do not use an engine coolant that does not meet all
14 requirements of Ford specification ESE-M97B44-A.
The use of a coolant that does not meet the 14
requirements may void your warranty for the engine
cooling system. Use only a premium, nationally
recognized brand name engine coolant.
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[MC11000(ALL)05/96]
Ford Motor Company expressly authorizes the Ford Rotunda
engine coolant recycling process and chemicals. Use only Ford
Rotunda recycled engine coolant or an equivalent non-Ford
Rotunda recycled engine coolant that is certified by the supplier
to meet Ford specification ESE-M97B44-A.
%*
[MC11100(ALL)05/96
]
NOTE: Always dispose of used automotive fluids in a
responsible manner. Follow your community's
standards for disposing of these types of fluids. Call
your local recycling center to find out about recycling
automotive fluids.
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296
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[MC11200(ALL)05/96]
Leave the coolant in all year. Make sure that the coolant will
not freeze at the temperature level in which you usually drive
during winter months. Keep an engine coolant in your engine
that has a protection rating of at leasts20ÊF (s29ÊC).
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[MC11300(ALL)05/96]
To find out how much engine coolant mixture your vehicle's
coolant system can hold, seeRefill CapacitiesinCapacities and
Specificationschapter.
[MC11400(ALL)01/96]
You may add water by itself only in an emergency, but you
should replace it with a 50/50 mixture of water and coolant as
soon as possible.
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[MC11500(ALL)05/96]
Have your dealer check the engine cooling system for leaks if
you have to add engine coolant more than once a month, or
you have to add more than a quart (liter) at a time.
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[MC11600(ALL)01/96
]
Checking Hoses
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[MC11700(ALL)01/96]
Inspect all engine and heater system hoses for deterioration,
leaks and loose clamps before adding or replacing engine
coolant. Make whatever repairs or replacements are necessary
using Motorcraft parts or their equivalents.
%*
[MC11800(ALL)05/96
]
Engine Coolant Drain and Flush
[MC11900(ALL)01/96]
To drain and flush your engine coolant, youMUSTsee your
Ford dealer or refer to the procedure in the service manual.
Failing to do so could result in engine damage.
% [MC12000(ALL)04/96]
Power Steering Fluid
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[MC12100(ALL)01/96]
Check the level of the power steering fluid at least twice a
year (i.e., every Spring and Fall).
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[MC12200(ALL)01/96]
To check the level of your power steering fluid:
[MC12300(ALL)01/96]1.
Start the engine and let it run until the power steering fluid
reaches normal operating temperature. The power steering
fluid will reach the right temperature after at least five
minutes of idling or at least one mile (1 km) of driving.
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Maintenance and Care
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[MC12400(ALL)01/96]2.
While the engine idles, turn the steering wheel back and
forth several times. Make sure that the cap assembly is
installed at this time.
*
[MC12500(ALL)01/96]3.
Then turn the engine off.
*
[MC12600(ALL)01/96]4.
Check the fluid level in the power steering fluid reservoir.
[MC12700(ALL)01/96]
13-1/2 pica
art:0050163-A
The power steering fluid cap
[MC12800(ALL)01/96]5.
If the power steering fluid is low, add fluid in small
amounts, continuously checking the level, until the fluid is
between the minimum (MIN) and maximum (MAX) lines on
the dipstick. Do not overfill.
[MC12900(ALL)01/96]6.
Make sure the cap is free of all dirt prior to re-installing to
prevent pump damage.
*
[MC13000(ALL)01/96]
Use only power steering fluid that meets Ford Specification
ESW-M2C33-F, such as Ford Premium Power Steering Fluid,
E6AZ-19582-AA or an equivalent Type F Automatic Transaxle
Fluid with a Ford registration number (an 8-digit number
beginning with ª2Pº printed on the fluid container).
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298
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[MC13100(ALL)01/96]
NOTE: If the power steering fluid is low, do not drive your
vehicle for a long period of time before adding fluid.
This can damage the power steering pump.
*
[MC13200(ALL)01/96]
If you must check the power steering fluid when it is cold,
make sure that the fluid reaches at least the minimum (MIN)
mark. The reading will only be accurate if the fluid temperature
is approximately 70Ê to100ÊF (21Ê to 38ÊC).
%*
[MC13300(ALL)01/96]
Automatic Transaxle Fluid
[MC13400(ALL)01/96]
Under normal circumstances, you need to change the fluid at
30,000 miles (48,000 km) for normal operating conditions or
21,000 miles (34,000 km) for severe duty. However, if the
transaxle is not working properly (for example, slipping or
shifting slowly), or you notice some sign of fluid leakage, the
fluid level should be checked.
*
[MC13500(ALL)01/96]
It is best to check the transaxle fluid level at normal operating
temperature, after approximately 20 miles (30 km) of driving.
However, if necessary, you can check the fluid level without
having to drive 20 miles (30 km) to obtain a normal operating
temperature if outside temperatures are above50ÊF (10ÊC).
*
[MC13600(ALL)01/96]
NOTE: If the vehicle has been operated for an extended
period at high speeds or in city traffic during hot
weather, or if it has been pulling a trailer, the engine
should be turned off for about 30 minutes to allow
the fluid to cool before checking.
%*
[MC13700(ALL)01/96
]
Checking the Automatic Transaxle Fluid
*
[MC13800(ALL)01/96]
With the vehicle on a level surface, start the engine and move
the gearshift lever through all of the gear ranges allowing
sufficient time for each position to engage. Securely latch the
gearshift lever in the P (Park) position, fully set the parking
brake and leave the engine running.
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312
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[MC23600(ALL)01/96]
A venting fuel tank is not an abnormal condition. It may be
caused by:
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[MC23700(ALL)01/96]
n
too volatile a fuel for the weather conditions. Service stations
sometimes sell winter grade fuel in the summer.
*
[MC23800(ALL)01/96]
n
pulling a heavy load on hot days, or at high altitudes.
*
[MC23900(ALL)01/96]
n
extended periods of idling with the engine RPM increased
above the normal idle range.
*
[MC24000(ALL)01/96]
n
parking the vehicle in full sunlight for extended periods on
extremely hot days.
%*
[MC24100(ALL)01/96
]
Choosing the Right Fuel
*
[MC24200(ALL)03/96]
Use only UNLEADED FUEL. Using leaded fuel is prohibited by
federal law and could damage your vehicle. The damage may
not be covered by your warranty.
*
[MC24300(ALL)05/96]
Vehicle inspection programs may detect misfueling. Under these
circumstances, you may be required by law to make costly
repairs at your own expense.
%*
[MC24400(ALL)04/96
]
Octane recommendation
*
[MC24500(ALL)03/96]
Your vehicle is designed to use regular unleaded gasoline with
an (R+M)/2 octane rating of 87. We do not recommend
gasolines labeled ªregularº in high altitude areas that are sold
with octane ratings of 86 or even less.
*
[MC24600(ALL)02/96]
6 pica art:0040193-A
Typical octane rating label
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