brake FORD WINDSTAR 2001 2.G Workshop Manual

Replacing license plate lamp bulbs
1. Remove two screws and the
license plate lamp assembly from
the liftgate.
2. Remove bulb socket by pulling it
straight out of the lamp assembly.
3. Carefully pull the bulb out from
the socket and push in the new
bulb.
4. Push bulb socket in to the lamp
assembly.
5. Install the lamp assembly on
liftgate with two screws.
Replacing high-mount brakelamp bulbs
1. Open liftgate.
2. Gently pry the access cover off
the liftgate trim panel.
3. Rotate the bulb socket
counterclockwise and remove.
4. Carefully pull bulb straight out of
socket and push in new bulb.
5. To complete installation, follow
the removal procedure in reverse
order.
Replacing cornering lamp bulbs (if equipped)
For bulb replacement, see a dealer or qualified technician.
Replacing auxiliary parking lamp bulbs (if equipped)
For bulb replacement, see a dealer or qualified technician.
Maintenance and care
249

Using the right bulbs
Replacement bulbs are specified in the chart below. Headlamp bulbs
must be marked with an authorized ªD.O.T.º for North America and an
ªEº for Europe to assure lamp performance, light brightness and pattern
and safe visibility. The correct bulbs will not damage the lamp assembly
or void the lamp assembly warranty and will provide quality bulb burn
time.
Function Trade Number
Front park/turn lamps 3157 AK (amber)
Cornering lamps 3156K
Auxiliary parking lamps 912
Headlamps 9007
Rear license plate lamps 168
High-mount brake lamp 921
Rear turn lamps 3156K
Backup lamps 3156K
Brake/tail lamps 3157K
Dome lamp 921
Cargo liftgate lamp T-562
Map lamps/dome 578 (opt)
Stepwell lamp T-562
Front seat footwell 194
Front door mounted courtesy lamp 168
Second row reading lamp 578
All replacement bulbs are clear in color except where noted.
To replace all instrument panel lights - see your dealer.
AIMING THE HEADLAMPS
The headlamps on your vehicle are properly aimed at the assembly plant.
If your vehicle has been in an accident the alignment of your headlamps
should be checked by a qualified service technician.
You will need one E8 Torx socket to make the adjustments.
Maintenance and care
250

5. Locate the vertical adjuster on each headlamp, then use an E8 Torx
socket to turn the adjuster either counterclockwise (to adjust up) or
clockwise (to adjust down) positioning the horizonal edge of the high
intensity light on the horizontal reference line.
6. HORIZONTAL AIM IS NOT REQUIRED FOR THIS VEHICLE AND IS
NON-ADJUSTABLE.
7. Close the hood and turn off the lamps.
CLEANING AND CARING FOR YOUR VEHICLE
Refer to the Customer Assistance chapter for a list of Ford-approved
cleaners, polishes and waxes.
Washing your vehicle
Wash your vehicle regularly with
cold or lukewarm water. Never use
strong detergents or soap. If your
vehicle is particularly dirty, use a
quality car wash detergent. Always
use a clean sponge, washing glove
or similar device and plenty of water
for best results. To avoid spots,
avoid washing when the hood is still
warm, immediately after or during
exposure to strong sunlight.
During winter months, it is especially important to wash the vehicle on a
regular basis. Large quantities of dirt and road salt are difficult to
remove and also cause damage to the vehicle.
Any gasoline spilled on the vehicle or deposits such as bird droppings
should be washed and sponged off as soon as possible. Deposits not
removed promptly can cause damage to the vehicle's paintwork.
Remove any exterior accessories, such as antennas, before entering a car
wash. If you have wax applied to the vehicle at a commercial car wash, it
is recommended that you clean the wiper blades and windshield as
described inCleaning the wiper blades and windshield.
After washing, apply the brakes several times to dry them.
Underbody
Flush the complete underside of vehicle frequently. Keep body drain
holes unplugged. Inspect for road damage.
Maintenance and care
252

REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid
1All Fill to MAX line
on reservoir
Engine oil
(includes filter
change)Motorcraft SAE
5W-20 Super
Premium Motor
Oil3.8L engine 5.44L
(5.75 quarts)
Engine coolant
2Motorcraft
Premium Engine
Coolant
(green-colored)
or Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)Without rear
heater14.0L
(14.8 quarts)
With rear heater 15.0L
(15.9 quarts)
Fuel tank N/A All 98.4L
(26.0 gallons)
Automatic
transaxle fluidMotorcraft
MERCONtV
AT FAll 13.0L
(13.7 quarts)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll Fill to line on
reservoir
1Use only brake fluids certified to meet Ford specifications. Refer to
Lubricant Specificationsin this chapter. DOT 3 fluid is recommended.
However, if DOT 3 is not available, DOT 4 fluid can be used.
2Add the coolant type originally equipped in your vehicle.
Capacities and specifications
258

LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
C6AZ-19542-AB ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantF7AZ-19G208-BA
and
F5AZ-19553-AAESR-M13P4-A
Engine coolant Ford Premium
Engine Coolant
(green colored)VC-4±A
(in Canada,
Motorcraft
CXC-10)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow colored)VC-7-A WSS-M97B51-A1
Engine oil Motorcraft SAE
5W20 Super
Premium Motor
OilXO-5W20-QSP WSS-M2C153-H
with API
Certification
Mark
Door latch, hood
latch,auxiliary
hood latch, door
and liftgate
hinges, striker
plates, seat
tracks, sliding
door both sides
(upper and
lower track) and
fuel filler door
hinge.Multi-Purpose
GreaseD0AZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Capacities and specifications
259

Item Ford part
nameFord part
numberFord
specification
Lock cylinders Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
transaxle
(4F50N)Motorcraft
MERCONtV
AT F
2
XT-5-QM MERCONtV
Disc brake
caliper railsSilicone Brake
Caliper Grease
and Dielectric
CompoundD7AZ-19A331-A
(Motorcraft
WA-10)ESE-M1C171-A
Constant
velocity jointsCV Joint Grease
(High Temp.)E43Z-19590-A ESP-M1C207-A
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Use only brake fluids certified to meet Ford specifications. DOT 3 fluid
is recommended. However, if DOT 3 is not available, DOT 4 fluid can be
used.
2Ensure the correct automatic transmission fluid is used MERCONtand
MERCONtV are not interchangeable. DO NOT MIX MERCONtand
MERCONtV. Refer to the scheduled maintenance guide to determine the
correct service interval.
Capacities and specifications
260

A
Accessory delay ..........................86
AdvanceTrac ..............................170
Air bag supplemental
restraint system ........144±145, 149
and child safety seats ............146
description ......................145, 149
disposal ....................................151
driver air bag ..................147, 150
indicator light ...................10, 147
operation .........................147, 150
passenger air bag ...........147, 150
side air bag ..............................149
Air cleaner filter .......................257
Air conditioning ..........................29
Air filter, cabin ..........................224
Antifreeze
(see Engine coolant) ................215
Anti-lock brake system
(see Brakes) ......................167±168
Anti-theft system ......................112
arming the system ..................112
disarming a
triggered system .....................113
warning light ...............................9
Audio system (see Radio) ...39, 63
Automatic transaxle .................173
driving with .............................175
fluid, adding ............................222
fluid, checking ........................222
fluid, refill capacities ..............258
fluid, specification ..................261
Auxiliary power point ...............116
Axle
lubricant specifications ..........259B
Battery .......................................227
acid, treating emergencies .....227
charging system warning light ..8
jumping a disabled battery ....202
maintenance-free ....................227
replacement, specifications ...257
servicing ..................................227
Belt minder ...............................140
Brakes ........................................167
anti-lock ...........................167±168
anti-lock brake system
(ABS) warning light .........10, 168
brake warning light ..................10
fluid, checking and adding ....214
fluid, refill capacities ..............258
fluid, specifications .........259, 261
lubricant specifications ..259, 261
parking ....................................168
pedals (see Power
adjustable foot pedals) ............78
shift interlock ..........................173
Break-in period .............................3
C
Capacities for refilling fluids ....258
Cargo net ...................................118
Certification Label ....................262
Child safety restraints ..............152
child safety belts ....................152
Child safety seats ......................153
in front seat ............................154
in rear seat ......................154, 156
LATCH .....................................161
tether anchorage hardware ...157
Cleaning your vehicle ...............252
engine compartment ..............254
Index
278

daytime running lights .............27
flash to pass ..............................28
high beam ...........................10, 27
replacing bulbs .......................246
turning on and off ....................27
warning chime ..........................14
Heating ........................................29
heater only system ...................29
rear seat controls .....................37
HomeLink universal
transceiver (see
Garage door opener) ......90, 92±94
Hood ..........................................209
I
Ignition .................................79, 261
Infant seats
(see Safety seats) .....................153
Inspection/maintenance
(I/M) testing ..............................245
Instrument panel
cleaning ...................................255
cluster ..................................8, 255
lighting up panel and interior .28
location of components ..............8
J
Jack ............................................196
positioning ...............................196
storage .....................................196
Jump-starting your vehicle ......202
K
Keyless entry system
autolock ...................................110
locking and unlocking doors ..112programming entry code .......111
Keys ...................................113±115
key in ignition chime ...............14
positions of the ignition ...........79
L
Lamps
autolamp system .......................29
bulb replacement
specifications chart ................250
cargo lamps ...............................28
daytime running light ...............27
headlamps .................................27
headlamps, flash to pass ..........28
instrument panel, dimming .....28
interior lamps .....................95±97
replacing bulbs ...............245±249
Lane change indicator
(see Turn signal) ........................82
Liftgate ..............................117±118
Lights, warning and indicator ......8
air bag ........................................10
anti-lock brakes (ABS) ....10, 168
anti-theft .....................................9
brake ..........................................10
charging system ..........................8
check engine .............................11
door ajar ....................................13
fuel cap light .............................12
fuel reset ...................................13
high beam ...........................10, 13
low fuel ........................................8
low washer fluid .......................13
oil pressure ...............................10
overdrive off ..............................11
safety belt ...................................9
traction control active ................8
traction control off .....................9
turn signal indicator ...................9
Index
281

Load limits .................................178
GAWR ......................................178
GVWR ......................................178
trailer towing ..........................178
Locks
autolock ...................................110
childproof ..................................88
Lubricant specifications ...259, 261
Lumbar support, seats .............122
M
Message center ...........................17
english/metric button ...............18
system check button ................18
warning messages .....................19
Mirrors .........................................90
automatic dimming rearview
mirror ........................................89
cleaning ...................................254
fold away ...................................87
heated ........................................87
programmable memory ..........109
side view mirrors (power) .......86
Motorcraft parts ................240, 257
O
Octane rating ............................239
Odometer .....................................16
Oil (see Engine oil) ..................211
Overdrive .............................83, 174
P
Panic alarm feature,
remote entry system ................106
Parking brake ............................168Parts (see Motorcraft parts) ....257
Passenger Occupant
Classification Sensor .................132
Pedals (see Power
adjustable foot pedals) ...............78
Power adjustable foot pedals .....78
Power distribution box
(see Fuses) ...............................192
Power door locks ................88, 110
Power steering ..........................173
fluid, checking and adding ....221
fluid, refill capacity ................258
fluid, specifications .........259, 261
R
Radio ............................................39
Relays ........................................187
Remote entry system .......102, 106
illuminated entry ......28, 107, 110
locking/
unlocking doors ..............103±105
panic alarm .............................106
replacement/additional
transmitters .............................108
replacing the batteries ...........107
Reverse sensing system .............75
Roof rack ...................................184
S
Safety belts (see Safety
restraints) ....14, 131, 134±137, 139
Safety defects, reporting ..........277
Safety
restraints ...........131, 134±137, 139
belt minder .............................140
Index
282