oil FORD WINDSTAR 2003 2.G User Guide

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse Panel
Description
11 15A Electric brake controller, Brake shift interlock
solenoid, Rear electronic module
12 20A Center high-mounted stop lamp
13 10A Right rear turn lamp, Left stop lamp, Left
rear park lamp
14 10A Autolamp sensor, Transmission overdrive
cancel switch, Front electronic module,
Compass module, Electrochromatic mirror,
PSD overhead console switch
15 20A Console power point
16 10A Cluster
17 20A Cigar lighter/Powerpoint, Datalink connector
18 15A Quarter Window Motors, RH window switch
backlighting, RH lock switch backlighting,
Master control switch (LH) backlighting,
Radio, VCP, Liquid Crystal Display (LCD),
Front electronic module
19 10A Starter interrupt relay (coil)
20—Not used
21—Not used
22 10A Heated Mirrors
23 20A Body power point, Auxiliary blower relay #1
and #2 coils
24—Not used
25 10A Radio (Anti-theft)
26 10A Air bag module, Passenger air bag
deactivated indicator, Passenger seat weight
pressure sensor ECU
27—Not used
28 10A Cluster
29 2A Speed control deactivation switch
Relay 1—Switched system power relay #4
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The high-current fuses are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
1 30A* Powertrain Control Module (PCM) relay
2 10A* PCM, Front electronic module (FEM)
3 10A* A/C compressor clutch
4 25A* Horns, Horn relay (coil)
5 15A* Fuel pump motor, PCM
6 30A* Front wiper motor, Front wiper relay, Front
washer pump, FEM
7 25A* Rear wiper motor, Rear washer pump, Rear
wiper relay (coil)
8—Not used
9 15A* Right headlamp
10 15A* Right front park lamp, Right front turn lamp,
Right front cornering lamp, Right front
auxiliary driving lamp
11 15A* Left front park lamp, Left front turn lamp,
Left front cornering lamp, Left front auxiliary
driving lamp
12 15A* Left headlamp (low and high beam)
13 10A* Alternator field sense
14 10A* FEM (left door lock motor)
15 20A* Trailer tow park lamps
16 20A* Trailer tow turn lamps
17—Not used
18—Not used
19 15A* AX4S transaxle, Vapor Management Valve
(VMV), A/C clutch relay coil, EGR control
solenoid, Engine fuel control HO2S #11
sensor, Engine fuel control HO2S #21 sensor,
Catalyst monitor HO2S #12 sensor, Catalyst
monitor HO2S #22 Sensor, Canister vent
solenoid, Intake manifold runner control
Roadside Emergencies
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Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
20 15A* Ignition coil, Intake Air Control (IAC) valve,
Fuel injectors, Mass Air Flow (MAF) sensor,
Fuel pump relay coil, Intake manifold runner
control, High-speed cooling fan relay coil,
Low-speed cooling fan relay coil, PCM,
Passive anti-theft receiver
21—Not used
22—Not used
23—Not used
24—Not used
101 40A** Anti-lock Brake System (ABS) module or IVD
Module
102 40A** ABS module or IVD module
103 40A** SSP4 Relay, SSP4 Relay (coil)
104 30A** Left-hand power seat motors, Left-hand
power lumbar motor, Driver seat memory
module
105 30A** Starter motor solenoid, Ignition switch
106 30A** Delayed accessory relay, Delayed accessory
relay coil, FEM- right-hand front window
motor
107 50A** Engine cooling fan motors, Cooling fan
dropping resistor
108—Not used
109 30A** Heated seat modules
110 50A** Right-hand Power Sliding Door (PSD) module
111 40A** Fuse junction box
112 30A** Trailer tow, Electric brake controller
113 30A** FEM - left-hand window motor
114 40A** SSP3 relay, SSP3 relay coil
115 50A** Fuse junction box bus #2
116 30A** Heated backlight relay
Roadside Emergencies
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Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
117 40A** Auxiliary blower relay coil, Auxiliary blower
motor
118 50A** Left-hand PSD module
119 30A** Fuse junction box bus #1
120 40A** Front blower relay coil, Front blower motor
121 20A** Ignition switch, Rear defrost relay coil
122 40A** Right-hand power seat motors, Right-hand
power lumbar motor
201—Not used
202—Front wiper ON/OFF relay
203—Rear wiper relay
204—A/C clutch relay
205—Horn relay
206—Not used
207—Fuel pump relay
208—Not used
209—Front wiper HI/LO relay
301—Starter interrupt relay
302—High-speed engine cooling fan relay
303—Low-speed engine cooling fan relay
304—PCM Relay
401—Not used
501—PCM diode
502—Not used
503—Not used
* Mini Fuses ** Maxi Fuses
CHANGING A FLAT TIRE
If you get a flat tire while driving:
•do not brake heavily.
•gradually decrease the vehicle’s speed.
•hold the steering wheel firmly.
•slowly move to a safe place on the side of the road.
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•Remove particles such as bird droppings, tree sap, insect deposits, tar
spots, road salt and industrial fallout before repairing paint chips.
•Always read the instructions before using the products.
ALUMINUM WHEELS AND COVERS
Aluminum wheel rims or covers are coated with a clearcoat paint finish.
In order to maintain their shine:
•Clean weekly with Motorcraft Wheel and Tire Cleaner (ZC-37–A),
which is available from your dealer. Agitate the area with a sponge and
rinse thoroughly with a strong stream of water.
•Never apply any cleaning chemical to hot or warm wheel rims or
covers.
•Some automatic car washes may cause damage to the finish on your
wheel rims or covers. Chemical-strength cleaners, or cleaning
chemicals, in combination with brush agitation to remove brake dust
and dirt, could wear away the clearcoat finish over time.
•Do not use hydrofluoric acid-based or high caustic-based wheel
cleaners, steel wool, fuels or strong household detergent.
•To remove tar and grease, use Ford Extra Strength Tar and Road Oil
Removal (B7A-19520–AA), available from your dealer.
ENGINE
Engines are more efficient when they are clean because grease and dirt
buildup keep the engine warmer than normal. When washing:
•Take care when using a power washer to clean the engine. The
high-pressure fluid could penetrate the sealed parts and cause
damage.
•Do not spray a hot engine with cold water to avoid cracking the
engine block or other engine components.
•Spray Motorcraft Engine Shampoo and Degreaser (ZC-20) on all parts
that require cleaning and pressure rinse clean.
Cleaning
183

•Cover the highlighted areas to prevent water damage when cleaning
the engine.
•Never wash or rinse the engine while it is running; water in the
running engine may cause internal damage.
PLASTIC (NON-PAINTED) EXTERIOR PARTS
Use only approved products to clean plastic parts. These products are
available from your dealer.
•For routine cleaning, use Motorcraft Detail Wash (ZC-3–A).
•If tar or grease spots are present, use Ford Extra Strength Tar and
Road Oil Removal (B7A-19520–AA).
WINDOWS AND WIPER BLADES
The windshield, rear window and wiper blades should be cleaned
regularly. If the wiper does not wipe properly, substances on the
windshield, rear window or the wiper blades may be the cause. These
may include hot wax treatments used by commercial car washes, tree
sap, or other organic contamination. To clean these items, please follow
these tips:
•The windshield or rear window may be cleaned with a non-abrasive
cleaner such as Motorcraft Ultra Clear Spray Glass Cleaner (ZC-23),
available from your dealer.
•Do not use abrasives, as they may cause scratches.
•Do not use fuel, kerosene, or paint thinner to clean any parts.
•Wiper blades can be cleaned with isopropyl (rubbing) alcohol or
windshield washer solution. Be sure to replace wiper blades when they
appear worn or do not function properly.
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INSTRUMENT PANEL AND CLUSTER LENS
Clean the instrument panel with a damp cloth, then dry with a dry cloth.
•Avoid cleaners or polish that increase the gloss of the upper portion of
the instrument panel. The dull finish in this area helps protect the
driver from undesirable windshield reflection.
Do not use chemical solvents or strong detergents when cleaning
the steering wheel or instrument panel to avoid contamination of
the air bag system.
•Be certain to wash or wipe your hands clean if you have been in
contact with certain products such as insect repellent and suntan
lotion in order to avoid possible damage to the painted surfaces.
INTERIOR TRIM
•Clean the interior trim areas with a damp cloth, then dry by wiping
with a dry, soft, clean cloth.
•Do not use household or glass cleaners as these may damage the
finish.
INTERIOR
For fabric, carpets, cloth seats, safety belts and seats equipped with side
air bags:
•Remove dust and loose dirt with a vacuum cleaner.
•Remove light stains and soil with Ford Extra Strength Upholstery
Cleaner (E8AZ-19523–AA).
•If grease or tar is present on the material, spot-clean the area first
with Motorcraft Spot and Stain Remover (ZC-14).
•Never saturate the seat covers with cleaning solution.
•Do not use household cleaning products or glass cleaners, which can
stain and discolor the fabric and affect the flame retardant abilities of
the seat materials.
Do not use cleaning solvents, bleach or dye on the vehicle’s
safety belts, as these actions may weaken the belt webbing.
Cleaning
185

LEATHER SEATS
Your leather seating surfaces have a clear, protective coating over the
leather.
•To clean, use a soft cloth with Motorcraft Deluxe Leather and Vinyl
Cleaner (ZC-11–A). Dry the area with a soft cloth.
•To help maintain its resiliency and color, use the Motorcraft Deluxe
Leather Care Kit (ZC-11–D), available from your authorized dealer.
•Do not use household cleaning products, alcohol solutions, solvents or
cleaners intended for rubber, vinyl and plastics, or oil/petroleum-based
leather conditioners. These products may cause premature wearing of
the clear, protective coating.
UNDERBODY
Flush the complete underside of your vehicle frequently. Keep body and
door drain holes free from packed dirt.
FORD, LINCOLN AND MERCURY CAR CARE PRODUCTS
Your Ford, Lincoln or Mercury dealer has many quality products available
to clean your vehicle and protect its finishes. These quality products
have been specifically engineered to fulfill your automotive needs; they
are custom designed to complement the style and appearance of your
vehicle. Each product is made from high quality materials that meet or
exceed rigid specifications. For best results, use the following products
or products of equivalent quality:
Motorcraft Custom Clearcoat Polish (ZC–8–A)
Ford Custom Vinyl Protectant* (not available in Canada)
(F2AZ—19530–A)
Motorcraft Vinyl Cleaner (Canada only) (CXC-93)
Motorcraft Vinyl Conditioner (Canada only) (CXC-94)
Motorcraft Deluxe Leather and Vinyl Cleaner (not available in Canada)
(ZC-11–A)
Ford Extra Strength Tar and Road Oil Remover* (not available in
Canada) (B7A-19520–AA)
Ford Extra Strength Upholstery Cleaner (not available in Canada)
(E8AZ-19523–AA)
Motorcraft Custom Bright Metal Cleaner (ZC-15)
Motorcraft Wheel and Tire Cleaner (ZC-37–A)
Cleaning
186

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
3.8L OHV V6 engine
1. Brake fluid reservoir
2. Air filter assembly
3. Power distribution box
4. Battery
5. Automatic transmission fluid dipstick
6. Engine oil dipstick
7. Engine oil filler cap
8. Windshield washer fluid reservoir
9. Engine coolant reservoir
10. Power steering fluid reservoir
345678
91012
Maintenance and Specifications
190

WINDSHIELD WASHER FLUID
Add fluid to fill the reservoir if the
level is low. In very cold weather, do
not fill the reservoir completely.
Only use a washer fluid that meets
Ford specification WSB-M8B16–A2.
Refer toLubricant specifications
in this chapter.
State or local regulations on volatile organic compounds may restrict the
use of methanol, a common windshield washer antifreeze additive.
Washer fluids containing non-methanol antifreeze agents should be used
only if they provide cold weather protection without damaging the
vehicle’s paint finish, wiper blades or washer system.
If you operate your vehicle in temperatures below 4.5°C (40°
F), use washer fluid with antifreeze protection. Failure to use
washer fluid with antifreeze protection in cold weather could result in
impaired windshield vision and increase the risk of injury or accident.
Note:Do not put washer fluid in the engine coolant reservoir. Washer
fluid placed in the cooling system may harm engine and cooling system
components.
Checking and adding washer fluid for the liftgate
Washer fluid for the liftgate is supplied by the same reservoir as the
windshield.
ENGINE OIL
Checking the engine oil
Refer to the scheduled maintenance guide for the appropriate intervals
for checking the engine oil.
Maintenance and Specifications
191