FORD WINDSTAR 2003 2.G Owners Manual

Fluid Ford Part
NameApplication Capacity
Engine coolant
2Motorcraft
Premium Engine
Coolant
(green-colored)
or
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)Without rear
heater14.0L (14.8
quarts)
With rear heater 15.0L (15.9
quarts)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to line on
reservoir
Fuel tank N/A All 98.4L (26.0
gallons)
Automatic
transaxle fluidMotorcraft
MERCONV
AT FAll 13.0L (13.7
quarts)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll Fill to line on
reservoir
1Use only brake fluids certified to meet Ford specifications. Refer to
Lubricant Specificationsin this chapter. DOT 3 fluid is recommended.
However, if DOT 3 is not available, DOT 4 fluid can be used.
2Add the coolant type originally equipped in your vehicle.
Maintenance and Specifications
221

LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
PM-1 ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantF7AZ-19G208-BA
and
F5AZ-19553-AAESR-M13P4-A
Engine coolant Motorcraft
Premium Engine
Coolant (green
colored)VC-4–A (in
Canada,
Motorcraft
CXC-10)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow colored)VC-7–A WSS-M97B51-A1
Engine oil Motorcraft SAE
5W20 Premium
Synthetic Blend
Motor OilXO-5W20-QSP WSS-M2C153-H
with API
Certification
Mark
Door latch, hood
latch, auxiliary
hood latch, door
and liftgate
hinges, striker
plates, seat
tracks, sliding
door both sides
(upper and
lower track) and
fuel filler door
hinge.Multi-Purpose
GreaseXG-4 or XL-5 ESB-M1C93-B
orESR-M1C159-A
Maintenance and Specifications
222

Item Ford part
nameFord part
numberFord
specification
Lock cylinders Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
transaxle
(4F50N)Motorcraft
MERCONV
AT F
2
XT-5-QM MERCONV
Disc brake
caliper railsMotorcraft
Silicone Brake
Caliper Grease
and Dielectric
CompoundXG-3 ESE-M1C171-A
Constant
velocity jointsMotorcraft CV
Joint Grease
(High Temp.)XG-5 WSS-MIC25B-A1
Windshield
washer fluidMotorcraft
Ultra-clear
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1Use only brake fluids certified to meet Ford specifications. DOT 3 fluid
is recommended. However, if DOT 3 is not available, DOT 4 fluid can be
used.
2Ensure the correct automatic transmission fluid is used MERCONand
MERCONV are not interchangeable. DO NOT MIX MERCONand
MERCONV. Refer to the scheduled maintenance guide to determine the
correct service interval.
Maintenance and Specifications
223

ENGINE DATA
Engine 3.8L OHV V6 engine
Cubic inches 232
Required fuel 87 octane
Firing order 1-4-2-5-3-6
Spark plug gap 1.3-1.4 mm (0.052-0.056 inch)
Ignition system EDIS
Compression ratio 9.36:1
VEHICLE DIMENSIONS
Vehicle dimensions Wagon mm (in) Van mm (in)
(1) Overall length 5102 (200.9) 5102 (200.9)
(2) Overall width 1945 (76.6) 1945 (76.6)
(3) Overall height
*1733 (68.2) 1728 (66.1)
(4) Wheelbase 3066 (120.7) 3066 (120.7)
(5) Track - Front 1643 (64.3) 1643 (64.3)
(5) Track - Rear 1600 (63.0) 1600 (63.0)
*Equipped with P225/60R16 tires.
Maintenance and Specifications
224

IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety
Administration Regulations require
that a Certification label be affixed
to a vehicle and prescribe where the
Certification label may be located.
The Certification label is located on
the front door latch pillar on the
driver’s side.
1
4
Maintenance and Specifications
225

Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
226

FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford, Lincoln, Mercury or Ford of
Canada dealer. These quality accessories have been specifically
engineered to fulfill your automotive needs; they are custom designed to
complement the style and aerodynamic appearance of your vehicle. In
addition, each accessory is made from high quality materials and meets
or exceeds Ford’s rigorous engineering and safety specifications. Ford
Motor Company will repair or replace any properly dealer-installed Ford
accessory found to be defective in factory-supplied materials or
workmanship during the warranty period, as well as any component
damaged by the defective accessory. The accessory will be warranted for
whichever provides you the greatest benefit:
•12 months or 20,000 km (12,000 miles) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle’s Limited Warranty—3 years or 60,000 km (36,000
miles) (whichever occurs first). Contact your dealer for details and a
copy of the warranty.
Not all accessories are available for all models.
Vehicle Security
Air bag anti-theft locks
Non-decorative wheel protector locks
Remote keyless entry
Styled wheel protector locks
Vehicle security systems
Comfort and convenience
Cargo nets
Cargo shade
Cargo tray
Child step running boards
Engine block heaters
Remote start system
Seatback organizer
Accessories
227

Tire step
Travel equipment
All weather floor mats
Cargo organizer
Cargo logic—premium cargo organizer
Cellular phone holder
Cellular phone hands free ssytem with voice recognition
Console
Factory luggage rack adaptors (Bike, ski, etc.)
First aid kit
Framed luggage covers
Highway safety kit
Inside rear view mirror with compass (with and without temperature
display)
Luggage/cargo basket
Navigation system
Raised cross bars (roof rack)
Rear seat entertainment system (DVD)
Soft luggage cover
Trailer hitch (Class II)
Trailer hitch bars and balls
Trailer hitch mount bike carrier
Trailer hitch receiver cover
Trailer hitch wiring adaptor
Trailgate table/ adapter.
Protection and appearance equipment
Cargo liners, interior
Carpet floor mats
Door edge guards
Flat splash guards
Front end covers (full and mini)
Accessories
228

Hood deflectors
Locking gas cap
Molded splash guards
Molded vinyl floor mats
Rear air deflector
Side window deflectors
Underbody security lighting
Universal floor mats
For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
•When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
compliance certification label). Consult your dealer for specific weight
information.
•The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems - such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
•Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use or are not properly installed. When operated, such systems may
cause the engine to stumble or stall or cause the transmission to be
damaged or operate improperly. In addition, such systems may be
damaged or their performance may be affected by operating your
vehicle. (Citizens band [CB] transceivers, garage door openers and
other transmitters with outputs of five watts or less will not ordinarily
affect your vehicle’s operation.)
•Ford cannot assume responsibility for any adverse effects or damage
that may result from the use of such equipment.
Accessories
229

A
Accessory delay ..........................50
Air bag supplemental restraint
system ........................111–112, 115
and child safety seats ............113
description ......................112, 115
disposal ....................................117
driver air bag ..................114, 116
indicator light .........................113
operation .........................114, 116
passenger air bag ...........114, 116
side air bag ..............................115
Air cleaner filter .......................220
Air filter, cabin ............................34
Antifreeze
(see Engine coolant) ................196
Anti-lock brake system
(see Brakes) ......................134–135
Anti-theft system ........................86
arming the system ....................86
disarming a triggered system ..86
Audio system
(see Radio) ................16, 18, 20, 24
Automatic transaxle .................139
fluid, adding ............................212
fluid, checking ........................212
fluid, refill capacities ..............220
fluid, specification ..................224
Automatic transmission
driving an automatic
overdrive .................................140
Auxiliary power point .................50
Axle
lubricant specifications ..........222
B
Battery .......................................194acid, treating emergencies .....194
jumping a disabled battery ....167
maintenance-free ....................194
replacement, specifications ...220
servicing ..................................194
BeltMinder .................................106
Brakes ........................................134
anti-lock ...........................134–135
anti-lock brake system (ABS)
warning light ...........................135
fluid, checking and adding ....211
fluid, refill capacities ..............220
fluid, specifications .........222, 224
lubricant specifications ..222, 224
parking ....................................135
shift interlock ..........................139
Bulbs ............................................40
C
Calculating load ........................145
Capacities for refilling fluids ....220
Cargo net .....................................73
Cassette tape player ...................24
CD-single premium .........16, 18, 20
Cell phone use ............................56
Cellular telephone (see your
Cellular Phone Guide) ................56
Certification Label ....................225
Child safety restraints ..............118
child safety belts ....................118
Child safety seats ......................121
in front seat ............................122
in rear seat ......................122, 124
tether anchorage hardware ...125
Cleaning your vehicle
engine compartment ..............183
instrument panel ....................185
Index
230