roof GEELY CK 2008 Workshop Manual

Section 3 Removal & Installation................................................................................... 262Chapter 8 MK-20 ABS System........................................................................ 2 7 2Section 1 ABS Diagnosis ................................................................................................. 272
Section 2 ABS System Check .......................................................................................... 276
Section 3 Removal and Installation................................................................................. 292Part IV Air Conditioner and Inside & Outside Trim ......................297Chapter 1 A/C System...................................................................................... 2 9 7Section 1 The Structure & Working Principle of Refrigeration System...............................297
Section 2 Heating System ................................................................................................ 299
Section 3 A/C controlling system.................................................................................... 302
Section 4 Service Caution & Notice................................................................................ 304
Section 5 The Refrigeration System Operation Procedure..............................................305
Section 6 Basic System .................................................................................................... 308
Section 7 A/C System Faults Check & Troubleshooting................................................ 313Chapter 2 Inside & outside Trim and Accessory................................................318Section 1 Configuration Index............................................................................................318(I) Outside Trim And Front Accessory.................................................................................318
(II) Outside Trim and Rear Accessory.................................................................................319
(III) Front inside trim..........................................................................................................320
(IV) Rear inside trim ............................................................................................................321Section 2 Inside & Outside Trim and Accessories Removal and Installation.......................322(I) Front Bumper..................................................................................................................322
(II) Engine Hood.................................................................................................................324
(III) Outside Rear View Mirror
(IV) Rear trunk Lid...............................................................................................................327
(V) Rear Bumper...................................................................................................................329
(VI) Seat Removal, Installation and Adjustment...................................................................331
(VII) Seat Belt.....................................................................................................................335
(VIII) Instrument panel and auxiliary console.....................................................................338
(IX) A pillar inside trim and front door sill ............................................................................343
(X) B pillar inside trim........................................................................................................344
(XI) Cpillar inside trim and rear door sill.............................................................................345
(XII) Roof inside trim
(XIII) Carpet and Heat Insulator.............................................................................................347 ...............................................................................................326
...........................................................................................................346

85Part II ChassisChapter 1 Transmission Control DeviceSection 1 Transmission Control DeviceDescription on Transmission Control DeviceThis model is equipped with lever and cable transmission control devices, respectively used for 1.3L and 1.5L
engine, both of their gears are: 5 forward gears + 1 reverse gear.PROBLEM SYMPTOMS TABLEUse the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.Section 2 Lever Type Transmission Control DeviceComponentsSymptom
1. Tra nsmission c ontrol de vic e se le ctor (position
changing) cable (improperly assembled)
2. Ca ble or rela te d pa rts worn
3. Ca ble a sse mbly (incorrec t)
4. T r a ns mis s ion ( f a ult y)
1. Transmission control device selector (position
changing ) cable (improperly assembled)
2. Ca ble or rela te d pa rts worn
3. Ca ble a sse mbly (incorrec t)
4. Transmission (faulty) Transmission out of gea r
Transmission shift difficultControl lever Assembly
Dust Proof Cover
Botton Panel
Assembly of body
Dust Proof Cover Retainer
Control Pull Rod AssemblySuspected Area

219Section 7 Interior Dome Lamp Replacement1. Gently Pry the lamp shield off at the point a with a screwdriver.
2. Remove the 2 mounting bolts with a screwdriver (take care not to touch the bulb).
3. Pull the High mounted stop lamp assembly downwards.
4. Pull out the electrical connector.Roof Panel Interior Trim
Lamp Body
Lamp ShieldaFixing Screw

220Roof Panel InteriorTrim
Rear Reading Lamp
(original status)Section 8 Rear Row Reading Lamp Replacement1. Gently pry the rear row reading lamp off at the point a with a screwdriver (Position 1 as shown in the
illustration).
2. Pull out the rear reading lamp downwards with an angle (Position 2 as shown in the illustration)
3. Remove the electrical connector.Section 9 License Plate Lamp Replacement1. Remove the license plate lamp with a screwdriver.
2. Remove the electrical connector.

240II. Radio assembly1. Remove the intermediate instrument panel (See interior trim)
2. Remove the radio assembly
1Remove 4 bolts
2Disconnect connectorIII. Front speaker assembly1. Remove front outside rear view mirror cover
2. Remove door handle
3. Remove the front door power window switch assembly
4. Remove the front door inside trim plate assembly
5. Remove the front door five-inch speaker assembly
1Disconnect connector
2Remove 4 self tapping screw and speaker assemblyIV. Tweeter speaker assembly1. Remove front outside rear view mirror cover
2. Remove tweeter speaker assembly
1 Disconnect connector
2Remove 2 self tapping screw and speaker assemblyV. Rear speaker assembly1. Remove rear speaker baffle
2. Remove rear speaker assembly
1 Disconnect connector
2Remove 4 self tapping screw and rear speaker assemblyVI. Remove antenna cable1. Remove the roof interior trim
2. Remove A-pillar trim plate
3. Disconnect connector
4. Remove instrument panel
5. Remove 4 clips and antenna cable

241VII. Overhead antenna assembly1. Remove the roof interior trim
2. Disconnect connector
3. Remove antenna nut
4. Remove the overhead antenna assemblyVIII. CD, DVD1. Remove the left side rear trunk interior trim
2. Disconnect connector
3. Remove 4 bolts and disc box

319(II) Outside Trim and Rear AccessoryRear trunk lid
(See rear trunk lid
r em o v a l/ in s t allat io n )
Rear trunk lid inside trim and
accessory
(See rear trunk lid
r em o v a l/ in s t allat io n )
2 Rear w indshield 9 Quarter Window glass
Rear lic ense box Rear door w eatherstrip
(See rear trunk lid
r em o v a l/ in s t allat io n )(See rear door removal/installation)
Rear bumper
(See rear bumper
r em o v a l/ in s t allat io n )
Rear door glass Front door w eatherstrip
(See rear door removal/installation) (See front door removal/installation)
6 Rear mudguard skirt 13 Rear trunk lock
7 Roof garnish 4 11 Rubbing strap
512 1 8 O u t e r d o o r s ill u n d er t h e t r im b o ar d
310

321(IV) Rear inside trim1 Inner rear view mirror 10 Rear doorinside trim
2 I n t e r io r la m p 1 1 C- p illar u p p er in s id e t r im
Rear seat belt buckle
(See rear seat belt buckle
r e m o v al/ in s t allat io n ) r ear t r u n k
in s id e t r im
4 Sun visor 13 Rear trunk low er trim c over
5 B- p illar u p p er in s id e t r im 1 4 Lo w er r ea r t r im a s s em b ly
Rear s eat
( S ee r ea r s eat r em o v al/ in s t allat io n )
Fr ont s eat belt Rear s eat belt
( See f ront s eat belt
r em o v a l/ in s t a lla t io n )( See Rear s eat belt
r em o v a l/ in s t allat io n )
( See s eat belt ins pec tion) (See s eat belt ins pec tion)
8 B- p illar lo w er in s id e t r im 1 7 Rea r d o o r s ill in s id e t r im
9 Safe handle 18 Carpet & sound insulator 716 3 A- p illar in s id e t r im 1 2
6 Roof ins ide trim 15

346(XII) Roof inside trimRoof Inside Trim Diagram:
Roof inside trim diagram
1. Roof Inside Trim2. Left Sun Visor Bracket 3. Right Sun Visor Bracket 4. Cross Semi-
Countersunk Screw 5. Left Sun Visor Assembly 6. Right Sun Visor Assembly 7 . Cross
Counter Sunk Tapping Screw 8. Glass Box Assembly 9. Right Front Handle Assembly10. Left
Rear Handle Assembly11. Right Rear Handle Assembly12. E-Clip13. Roof Rear Heat Insulator
14. Roof Front Heat Insulator15. Cross Slot Head Screw
1. Removal
1Remove the safe handle, map lamp, left/right A pillar inside trim, left/right B pillar upper inside trim, left/
right C pillar upper inside trim;
2Remove the screw used to install left/right sun visor assembly with a cross screwdriver. Remove the left/
right sun visor assembly
3Remove the plastic clip used to install roof inside trimassembly with opener. Remove the lower dome
lamp connector and roof inside trimassembly.
2. Installation
1Install the dome lamp connector into the corresponding hole and clip the plastic clip onto the corresponding
hole in the vehicle body. Fix the roof inside trimassembly;
2Install the safe handle to the corresponding position on the trim board on the right front pillar with a
tapping screw and clip the safe handle cover;
3Install the left, right sun visor onto the roof inside trimassembly with a tapping screw and fix it to the
corresponding hole on the vehicle body;
4Install left/right A pillar inside trim, left/right B pillar upper inside trim, left/right C pillar upper inside trim. 2 13 4
5
6 7
8
9 10
11
12 13 1415

359Part V BodyChapter 1 General InformationSection 1 Body StructureAn automobile body is mainly composed of the main body, removable sheet metal parts, interior and exterior
trim parts, and body accessories.I. Main BodyThe main body is mainly composed of the front sheet metal, cowl parts, floor assembly, LH/RH side wall
assembly, Rear back panel assembly, trunk shelf assembly and roof panel assembly, etc. by welding them
together, as shown in the Figure 5-1.
Figure 5-1 MAIN BODY
1 Front Sheet Metal, Cowl Parts2 Roof Panel Assy. 3 LH/RH Side Wall Assy.
4 Rear Shelf Assy. 5 Rear Back Panel Assy. 6. Floor Assy.










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