heating GEELY FC 2008 User Guide

Air conditioner--Air conditioner central heating core assembly
53. Assemble expansion valve.
(a) Spread Refrigerant oil on two O-shape loops and assemble
it on expansion valve.
Refrigerant oil: ND-OIL No. 8 or other products with
same grade.
(b) Assemble expansion valve on evaporator.
54. Assemble air conditioner pipeline.
(a) Spread Refrigerant oil on two O-shape loops and assemble
it on air conditioner pipeline.
Refrigerant oil: ND-OIL No. 8 or other products with
same grade.
(b) Use planetary wrench (5.0mm) to assemble air conditioner
pipeline with two planetary bolts.
Torque: 3.5 N
x xx x
xm
(c) Assemble two screws and extending cover.
55. Assemble panel framework body assembly
Assemble panel strengthening beam and five bolts.
56. Assemble lower assemble bracket of panel
framework.
Assemble lower assemble bracket of panel framework, screw
cap and bolt.
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57. Assemble control cable of air mixing flow choke
(manual air conditioner).
(a) Connect control cable of air mixing flow choke to air condi-
tioner control assembly.
(b) Set up drag arm at “MAX>COOL” position.
(c) Assemble inner pull cable terminal to control lever.
(d) Press down lightly the fixed clamp of pull cable by the ar-
row direction in left figure, then assemble exterior pull cable
to fixed clamp.
Air conditioner--Air conditioner central heating core assembly
Connection Clearance Wrong
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Hint:Operate temperature control lever, check whether the control lever keep silent and does
not return at the position of “MAX.COOL” and “MAX.HOT”.
(e) Disassemble control cable of air mixing flow choke from air conditioner control assembly.
58. Assemble upper panel assembly.
59. Assemble air conditioner control assembly.
60. Assemble helix cable.
61. Assemble steering wheel.
62. Check whether the steering wheel position is right.
63. Check horn button assembly.
64. Assemble horn button assembly.
65. Check SRS warning light.
66. Assemble refrigerant No.1 low pressure hose.
(a) Spread Refrigerant oil on new O-shape loop and assemble
it on hose.
(b) Assemble refrigerant No.1 low pressure hose and fixed
clamp.
Hint:After installation, check the fixed situation of
pipeline fixed clamp claw.
67. Assemble refrigerant liquid pipe A.
(a) Spread Refrigerant oil on new O-shape loop and assemble it on hose.
(b) Assemble refrigerant liquid pipe A and fixed clamp.
Hint: After installation, check the fixed situation of pipeline fixed clamp claw.
68. Add cooling water.
69. Heat the engine.
70. Check whether the cooling water leaks.
71. Fill the refrigerant, regulated quantity: 660 ± 10g.
72. Check whether the refrigerant leaks.

Exterior/inner trim board--Light fender
Light fender
Change
1. Disassemble locker core and pedestal of trunk.
2. Disassemble number plate light defender [68000107]
Disassemble four screw caps, then disassemble the defender.
3. Assemble rear logo assembly [61000019]
(a) Use white gasoline to clean the assembling surface of logo.
(b) Use heating light to heat defender and logo.
(c) Assemble the logo.
Note:do not heat logo excessively
2 Fixing clamp
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Exterior/inner trim board--Top left trim tape
Top left trim tape
Change
Hint:
zWhen assembling, please work by the sequence which is opposite with disassembling
sequence; if necessary, it will have assembling instruction.
zChanging procedure for right side is same as left side.
1. Disassemble top left trim tape [68000128]
(a) Use protective adhesive tape to affix around the trimtape.
(b) Use disassembling tool for trim tape to release the front and
rear fixing clamp of trim tape, then disassemble top left trim
tape.
Note:
zDo not disassemble fixing clamp.
zIf fixing clamp is damaged when disassembling,
change it with new one.
2. Assemble top left trim tape [68000128]
Note: when only changing fixing clamp.
(a) Disassemble adhesive tape remaining on the surface of
body affixed trim tape, then use white gasoline to clean the
surface.
(b) Use heating light to heat the assembling surface of fixing
clamp and automobile body.
Automobile body: 40-60°C.
Trimtape: 20-30°C.
Note: do not heat the trim tape and body too much.
(c) Put the fixing clamp on the position shown in figure, then
press it into position with hand.
(d) After pressing the fixing clamp into position for over 30
minutes, then assemble top left trimtape.
Hint:
zSurface induration time: 30 minutes.
zComplete induration time: 24 hours.
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