wheel bolt torque GEELY FC 2008 User Guide

Front suspension - Front left lower control arm ball joint assemblyFront left lower control arm ball joint assemblyReplacementHint: the replacement procedures of right side are the same as that of left side.1. Remove front wheels.
2. Remove front left shaft hub nuts (see Page 123).
3. Disassemble front left speed sensor assembly [67000020] (see Page 123).
4. Disassemble front left brake wheel pump assembly and brake block (see Page 141).
5. Remove front left brake assembly [64000134] (see Page 141).
6. Disassemble left side transversal lever assembly (see Page 123).
7. Disassemble lower left control arm assembly [64000091] (see Page 94).
8. Remove front left shaft hub assembly (see Page 123).
9. Remove lower left control arm ball joint assembly [64000093] (see Page 123).
10. Check lower left control arm ball joint assembly [64000093].(a) As shown in the diagram, before installing nuts, shake
joint bolts forward and backward 5 times.
(b) Shake nuts continuously with torque wrench at the
speed of one circle per 2~4 s, and then read out torque
value at the 5th circle.
Rotating torque: 1.0~4.9 N.m11. Install lower left control arm ball joint assembly
[64000093] (see Page 123).
12. Install front left shaft hub assembly
(see Page 123).
13. Install lower left control arm assembly [64000091] (see Page 123).
14. Install left side transversal lever assembly (see Page 123).
15. Install front left brake assembly [64000134] (see Page 141).
16. Install front left brake wheel pump assembly and brake block (see Page 141).
17. Install front shaft hub nuts (see Page 123).
18. Install front wheels.Torque: 10310 N.m19. Check and adjust front wheel alignment (see Page 87).
20. Check ABS sensor signal.99

(j) Fix piston rod with a hexagonal wrench of 6mm, and tighten
nuts.
Torque: .m10. Temporarily lock up rear strut assembly.(a) Install rear strut, and temporarily lock up nuts and gasket.
(b) Install 2 nuts and bolts.
Torque: 11. Install real left seat backrest assembly [68010078].
12. Align suspension.(a) Lay down vehicle from the lift after installing rear wheels.
Torque: (b) Align suspension components by means of lifting
vehicle several times.13. Completely lock up rear strut assembly.Completely tighten nuts.
Torque:.m14. Check rear wheel alignment (see Page 101).Handling1. Handle rear left strut assembly [64000098].(a) Completely pull out shock absorber piston rod.
(b) As shown in the diagram, drill a small hole on cylinder body
between two lines with electric drill to make inside gas flow
out.
Notesz

Iron chip may fly out during drilling, please be care-
ful in operating. z The gas is colorless, odorless and nontoxic.Rear suspension - Rear strut assembly104

14. Temporarily lock up rear left strut assembly.(a) Install rear left strut and gasket, and temporarily lock
up nuts.
(b) Perform to another side in the same way.15. Install rear stabilizer bar assembly (see Page 105).
16. Install rear left/right brake assembly [64000137/64000139] (see Page 144).
17. Install rear wheel speed sensor wire harness.Install wire harness and parking brake cable with 2 bolts and retaining clips.
Torque: (A) 5.4 N.m
(B) 5.0 N.mRear suspension - Rear shaft assembly108 18. Install rear left brake caliper assembly
(see Page 144).
19. Install rear right brake caliper assembly
(see Page 144).
20. Align suspension.(a) Lay down vehicle from the lift after installing rear wheels.
Torque: (b) Align suspension components by means of lifting ve-
hicle with a jack several times.21. Completely lock up rear shaft assembly
[64000120].(a) Completely tighten bolts and pull on open pin.
Torque: m
(b) Perform to another side in the same way.22. Completely lock up rear left strut assembly.(a) Completely tighten bolts.
Torque: m
(b) Perform to another side in the same way.23. Check rear wheel alignment (see Page 101).
24. Check ABS sensor signal.

Drive shaft--Front drive shaftFront drive shaftOverhaulHint: overhaul procedure for right side is same as the left
side.1. Check the drive shaft (referring to page 111).
2. Discharge the oil in gearbox.(a) Disassemble oil plug and gasket to discharge the oil in
gearbox.
(b) Change with a new gasket and assemble oil discharging
plug.
Torque: 45
± ±± ±
± 5 N·m3. Disassemble front wheels.
4. Disassemble fixing nut of drive shaft [64000083](a) Use special tool and hammer to unclench the concave part
of fixing nut.
(b) Disassemble the fixing nut.5. Disassemble speed sensor assembly of left front
wheels (equipping with ABS) [67000020](a) Disassemble the bolt, and disassemble sensor wiring har-
ness and brake hose from the absorber.
(b) Disassemble the bolt, and disassemble speed sensor from
steering knuckle.special
tool113

Drive shaft--Front drive shaft35. Assemble left lower control arm assembly [64000091](a) Assemble lower ball joint on lower suspension arm with the
bolts and screw caps.
Torque: 142 ± 10 N
⋅ ⋅⋅ ⋅
⋅m36. Assemble left transversal lever assembly.(a) Assemble transversal lever terminal to steering knuckle with
screw cap.
Torque: 49 ± 5 N
⋅ ⋅⋅ ⋅
⋅m
(b) Assemble new cotter pin.
Note: if hole position of cotter pin could not make a
line, lock the screw cap for 60.37. Assemble speed sensor assembly of left front
wheels (equipping with ABS) [67000020](a) Assemble speed sensor absorber with bolts.
Torque: 49 ± 5 N
⋅ ⋅⋅ ⋅
⋅m
(b) Assemble speed sensor on the steering knuckle with bolts.
Torque: 8 N
⋅ ⋅⋅ ⋅
⋅m
Note:zDo not damage speed sensor.zPrevent it from contacting with sundries.zWhen assembling the sensor, the wiring harness
of sensor could not bend.38. Assemble fixing nuts of drive shaft [68000083](a) Assemble fixing nuts.
Torque: 216 ± 15 N
⋅ ⋅⋅ ⋅
⋅m
(b) Use chisel and hammer to knock the fixing nuts concave
and fix them.39. Assemble front wheels.Torque: 103 ± 10 N
⋅ ⋅⋅ ⋅
⋅m40. Add the oil in gearbox.
41. Check and adjust the oil in gearbox.
42. Check and adjust wheel alignment (referring to page
87)
43. Check the ABS speed sensor (equipping with ABS).
44. Test on road.
122

Drive shaft--Left front shaft hub assemblyUse centimeter to check the axial clearance of shaft hub center.
Maximal value: 0.05 mm
If axial clearance exceeds the maximal value, it is necessary
to change the bearing.28. Check the terminal face run-out of shaft hub.Use centimeter to check the terminal run-out of exterior sur-
face of shaft hub.
Maximal value: 0.05 mm
If terminal run-out exceeds the maximal value, change the shaft
hub.29. Assemble left front brake assembly [64000134]
30. Assemble left front brake branch pump assemblyUse two bolts to assemble brake branch pump assembly on
steering knuckle.
Torque: 106
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m31. Assemble speed sensor assembly of left front wheel
[67000020](a) Assemble wiring harness of speed sensor and brake hose
on the absorber with bolts.
Torque: 29 N
⋅ ⋅⋅ ⋅
⋅m
(b) Use the bolts to assemble speed sensor to steering knuckle.
Torque: 8.0 N
⋅ ⋅⋅ ⋅
⋅m
Note: Do not damage the speed sensor.zPrevent it from contacting with sundries.zWhen assembling the sensor, wiring harness of sen-
sor could not bend.32. Assemble fixing nut of left front drive shaft
[64000083](a) Assemble new fixing nuts,
Torque: 216
± ±± ±
± 15 N
⋅ ⋅⋅ ⋅
⋅m
(b) Use chisel and hammer to make fixing nut concave and fix
them.33. Assemble front wheels.Torque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m34. Check and adjust wheel alignment (referring to page
87).
35. Check the ABS speed sensor signal.
127

Drive shaft--Left front shaft hub boltLeft front shaft hub boltChangeHint: changing procedure for right side is same as left
side.1. Disassemble front wheels
2. Disassemble left front brake branch pump assembly
3. Disassemble left front brake assembly [64000134]
4. Disassemble left front brake bottom board.Disassemble three bolts, then disassemble the bottom board
from steering knuckle.5. Disassemble left front shaft hub bolt.Use special tool and screw driver to disassemble shaft hub
bolt.6. Assemble left front shaft hub bolt.(a) Liking that shown in figure, assemble gasket and screw
cap on new shaft hub bolt.
(b) Use screw driver to fix and lock the screw cap to make the
bolt enter the hole.7. Assemble left front brake bottom board.Assemble three bolts, and assemble bottom board in steering
knuckle.8. Assemble left front brake assembly.
9. Assemble left front brake branch pump assembly.Torque: 106
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m10. Assemble front wheels.Torque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m128

Left rear shaft hub boltChange1. Disassemble rear wheels
2. Disassemble left rear brake caliper assembleDisassemble two bolts and take down brake caliper.3. Disassemble left rear brake assembly [64000137]
4. Disassemble left rear shaft hub bolt(a) Screw the shaft to the position in figure, then use special
tool to disassemble shaft hub bolt.
Note: shaft hub bolt should be screwed to the position
in figure, or you could not change shaft hub bolt.
(b) Use special tool and screw driver to disassemble shaft hub
bolt.5. Assemble left rear shaft hub bolt(a) Liking that shown in figure, assemble new gasket and screw
cap on new shaft hub bolt.
(b) Use screw driver to fix and lock screw cap to make the bolt
enter hole.6. Assemble left rear brake assembly [64000137]
7. Assemble left rear brake branch pump assemblyUse two bolts to assemble rear brake branch pump assembly.
Torque: 46 ± 5 N
⋅ ⋅⋅ ⋅
⋅m8. Assemble rear wheelsTorque: 103 ± 10 N
⋅ ⋅⋅ ⋅
⋅mDrive shaft--Left rear shaft hub bolt131

Brake--Remove malfunction1. Add brake liquid in storage tank.Brake liquid: DOT-42. Discharge the air in brake main pump.Hint: if brake main pump or liquid storage tank is
disassembled, it is necessary to discharge the air in
brake main pump.
(a) Disassemble brake pipeline of brake main pump.
(b) Step down brake pedal slowly and keep this state.
(c) Plug oil hole with finger, then release brake pedal.
(d) Repeat (b) and (c) three times or four times.3. Discharge the air in brake pipeline.(a) Connect plastic pipe on exhaust bolt of brake branch pump.
(b) After stepping brake pedal several times, and step down
brake pedal, then release inflating bolt to discharge air.
(c) Lock exhaust bolt until brake liquid stops flowing out, then
release brake pedal.
(d) Repeat (b) and (c) until air is discharged completely.
(e) Repeat the procedure above, and release the air in brake
pipeline of every wheel.
Torque: 12.7-17.6 N
⋅ ⋅⋅ ⋅
⋅m4. Check the brake liquid storage tankCheck the liquid level in storage tank, if necessary, add brake
liquid.
Brake liquid: DOT-4.Brake liquidDischarge the air in brake systemHint: if any part of brake system has been damaged or
you disbelieve whether there is any air in brake pipeline,
it is necessary to discharge the air in brake system
completely.
Note: do not make brake liquid spill on paint surface, if
having, wash it cleanly.135

5. Disconnect the U-shaped joint of brake main pump
lever(a) Release fixing screw cap of lever U-shaped joint.
(b) Disassemble locking pin of U-shaped joint and lever pin of
brake main pump.6. Disassemble left front wheel
7. Disassemble vacuum booster(a) Use special tool and wrench to disassemble brake hose of
left front wheel.
(b) Disassemble the bolts, two screw caps and activated car-
bon canister bracket.
(c) Disassemble vacuum hose on vacuum booster.
(d) Disassemble four screw caps and U-shaped joint.
(e) Take out vacuum booster and gasket.8. Assemble vacuum booster with brake pump assem-
bly [64000164](a) Assemble U-shaped joint on booster lever.
(b) Assemble new gasket and vacuum booster with four nuts.
Torque: 13 N
⋅ ⋅⋅ ⋅
⋅m
(c) Connect vacuum hose to vacuum booster.
(d) Use the bolts and nuts to assemble carbon canister bracket.
Torque: 5.4 N
⋅ ⋅⋅ ⋅
⋅m
(e) Use special tool and wrench to connect brake hose of left
front wheel.
Torque: 15
± ±± ±
± 2 N
⋅ ⋅⋅ ⋅
⋅m9. Assemble left front wheelTorque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅mBrake--Vacuum booster assembly139