air condition GEELY FC 2008 Owner's Manual

Air conditioner--Fan assembly
(c) Disconnect joint and fixed clamp.
(d) Disassemble servo motor assembly joint of in-out air cycle
flow choke.
(e) Disassemble three screws and bolts.
(f) Disconnect fixed claw and disassemble electric engine of
fan.
(g) Disassemble fan assembly.
 225 
Fixing claw
Fixing clamp
Fixing clawLocking point

7. Disassemble servo motor assembly of indoor cycle
flow choke.
Disassemble two screws and servo electric engine assembly
of indoor cycle flow choke.
8. Disassemble fan motor assembly.
Disassemble three screws and fan electric engine assembly.
9. Disassemble fan motor control assembly (automatic
air conditioner).
Disassemble two screws and fan electric engine control
assembly.
Air conditioner--Fan assembly
 226 

Air conditioner--Air conditioner central heating core assembly
3. Disconnect refrigerant No.1 low pressure hose.
Note:
after disassembling the pipeline, it is necessary to cover
the joint to prevent humidity or dust from entering in
system.
4. Disconnect refrigerant liquid pipe A.
Hint:disconnect liquid pipe A with the method being
same as No.1.
5. Disconnect water outlet hose of heating.
(a) Slide out fixed clamp and disassemble water outlet hose
of heating.
6. Disconnect water intake hose of heating.
Slide out fixed clamp and disassemble water intake hose of
heating.
7. Disassemble cathode wire of battery.
8. Make front wheels face the front.
9. Disassemble safety airbag assembly at the side of
driver.
10. Disassemble steering wheel.
11. Disassemble combination instrument cover
[68000077].
12. Disassemble combination instrument assembly
[68000081].
13. Disassemble ventilation orifice assembly at the left
side of panel [68010010].
14. Disassemble ventilation orifice assembly at the right
side of panel [68010011].
Air conditioner central heating core assembly
Overhaul
1. Disassemble radiator cover.
2. Reclaim HFC-134a(R134a)
 227 
low pressure
hose
liquid pipe A

15. Disassemble central ventilation orifice assembly of panel [68010012].
16. Disassemble right storage box assembly of lower panel [68010008].
17. Disassemble inner trim board assembly of right front column [68010017].
18. Disassemble inner trim board assembly of left front column [68010014].
19. Disconnect the joint of safety airbag assembly at the side of passenger.
20. Disassemble upper panel assembly [6801004].
21. Disassemble upper/lower trim board of steering pipe [64000128/64000129].
22. Disassemble left combination switch assembly [67000078].
23. Disassemble right combination switch assembly [67000079].
24. Disassemble air spring assembly of right storage box [68000082].
25. Disassemble decoration panel assembly of shift organization [68000076].
26. Disassemble air conditioner control panel assembly [67000148].
27. Disassemble the assemble bracket of CD machine.
28. Disassemble ventilation pipe assembly of evaporator [67000149].
29. Disassemble air conditioner control assembly.
30. Disassemble parking brake lever hole cover.
31. Disassemble auxiliary panel assembly.
32. Disassemble step trim board of right front door [68010021].
33. Disassemble step trim board of left front door [68010020].
34. Disassemble lower inner trim board of right defender [68010016].
35. Disassemble lower inner trim board of left defender [68010015].
36. Disassemble central linking board of lower panel [68010006].
37. Disassemble lower panel assembly [68010005].
38. Disconnect steering column assembly [64000122].
(a) Disassemble three bolts.
(b) Disassemble steering column from panel framework body.
Air conditioner--Air conditioner central heating core assembly
 228 

39. Disassemble lower mounting bracket of panel frame-
work [68000074].
(a) Disassemble the screw and disconnect wiring harness.
(b) Disassemble the screw cap, bolt and lower assemble
bracket of panel framework.
40. Disassemble panel framework body assembly
[68000070].
(a) Disassemble three bolts and disconnect panel junction box
and joint fixed plug.
(b) Release fixed clamp from panel framework body and dis-
connect the wiring harness.
(c) Disassemble five bolts and panel framework body
assembly.
41. Disassemble wind outlet of Defogger.
Release five fixed claws and disassemble wind outlet of de-
fogger
42. Disassemble control cable assembly of air mixing
flow choke (manual air conditioner).
(a) Disassemble pull cable from fixed clamp.
(b) Disassemble control cable of air mixing flow choke.
43. Disassemble engine ECU.
Disassemble two bolts and disconnect engine ECU.
44. Disassemble air conditioner group assembly.
Disassemble two screw caps, screws, bolts and air condi-
Air conditioner--Air conditioner central heating core assembly
 229 
Fixing claw
Fixing clamp

tioner group assembly.
45. Disassemble air conditioner central heating core
assembly.
(a) Disassemble the screw and pull out wind leading pipe.
(b) Disassemble two screws.
(c) Disconnect fixed claw and disassemble air conditioner
central heating core assembly.
46. Disassemble servo motor of module state flow
choke (automatic air conditioner).
Disassemble three screws and servo motor of module state
flow choke.
Air conditioner--Air conditioner central heating core assembly
 230 
Fixing claw
Fixing claw

47. Disassemble servo motor of air mixing flow choke
(automatic air conditioner).
Disassemble two screws and servo motor of air mixing flow
choke.
48. Disassemble air conditioner pipeline.
(a) Disassemble two screws and extending cover.
(b) Use planetary wrench (5.0mm) to disassemble two plan-
etary bolts and air conditioner pipeline.
(c) Disassemble two O-shape loops from air conditioner
pipeline.
49. Disassemble expansion valve.
(a) Disassemble expansion valve from air conditioner group.
(b) Disassemble two O-shape rings from air conditioner
pipeline.
50. Disassemble No.1 air conditioning heat sensitive
resistance.
51. Disassemble evaporator.
(a) Disassemble six screws and air conditioning group parts.
(b) Pull out evaporator.
52. Disassemble central heating core.
Disconnect fixed claw and central heating water pipe defend-
ing cover, then pull out central heating core.
Air conditioner--Air conditioner central heating core assembly
Fixing
claw
 231 

Air conditioner--Air conditioner central heating core assembly
53. Assemble expansion valve.
(a) Spread Refrigerant oil on two O-shape loops and assemble
it on expansion valve.
Refrigerant oil: ND-OIL No. 8 or other products with
same grade.
(b) Assemble expansion valve on evaporator.
54. Assemble air conditioner pipeline.
(a) Spread Refrigerant oil on two O-shape loops and assemble
it on air conditioner pipeline.
Refrigerant oil: ND-OIL No. 8 or other products with
same grade.
(b) Use planetary wrench (5.0mm) to assemble air conditioner
pipeline with two planetary bolts.
Torque: 3.5 N
x xx x
xm
(c) Assemble two screws and extending cover.
55. Assemble panel framework body assembly
Assemble panel strengthening beam and five bolts.
56. Assemble lower assemble bracket of panel
framework.
Assemble lower assemble bracket of panel framework, screw
cap and bolt.
 232 

57. Assemble control cable of air mixing flow choke
(manual air conditioner).
(a) Connect control cable of air mixing flow choke to air condi-
tioner control assembly.
(b) Set up drag arm at “MAX>COOL” position.
(c) Assemble inner pull cable terminal to control lever.
(d) Press down lightly the fixed clamp of pull cable by the ar-
row direction in left figure, then assemble exterior pull cable
to fixed clamp.
Air conditioner--Air conditioner central heating core assembly
Connection Clearance Wrong
 233 
Hint:Operate temperature control lever, check whether the control lever keep silent and does
not return at the position of “MAX.COOL” and “MAX.HOT”.
(e) Disassemble control cable of air mixing flow choke from air conditioner control assembly.
58. Assemble upper panel assembly.
59. Assemble air conditioner control assembly.
60. Assemble helix cable.
61. Assemble steering wheel.
62. Check whether the steering wheel position is right.
63. Check horn button assembly.
64. Assemble horn button assembly.
65. Check SRS warning light.
66. Assemble refrigerant No.1 low pressure hose.
(a) Spread Refrigerant oil on new O-shape loop and assemble
it on hose.
(b) Assemble refrigerant No.1 low pressure hose and fixed
clamp.
Hint:After installation, check the fixed situation of
pipeline fixed clamp claw.
67. Assemble refrigerant liquid pipe A.
(a) Spread Refrigerant oil on new O-shape loop and assemble it on hose.
(b) Assemble refrigerant liquid pipe A and fixed clamp.
Hint: After installation, check the fixed situation of pipeline fixed clamp claw.
68. Add cooling water.
69. Heat the engine.
70. Check whether the cooling water leaks.
71. Fill the refrigerant, regulated quantity: 660 ± 10g.
72. Check whether the refrigerant leaks.

Air conditioner--Compressor assembly
Compressor assembly
Change
1. Disassemble radiator cover.
2. Reclaim HFC-134a(R134a)
3. Disconnect refrigerant No.1 low pressure hose.
(a) Disassemble the bolt from compressor and electromag-
netic clutch assembly and disconnect refrigerant low pres-
sure hose.
(b) Disassemble O-shape loop from refrigerant low pressure
hose.
Note: after disassembling the pipeline, it is necessary
to cover the joint to prevent humidity or dust from
entering in system.
4. Disconnect refrigerant No.1 high pressure hose.
(a) Disassemble the bolt from compressor and electromag-
netic clutch assembly and disconnect refrigerant high pres-
sure hose.
(b) Disassemble O-shape loop from refrigerant high pressure
hose.
Note: after disassembling the pipeline, it is necessary
to cover the joint to prevent humidity or dust from
entering in system.
5. Disassemble right bottom defending cover of engine.
6. Disassemble driving belt.
7. Disassemble compressor and electromagnetic
clutch.
(a) Disconnect the joint.
(b) Disassemble three screws and electromagnetic clutch.
8. Check the Refrigerant oil.
 234 
When upgrading compressor assembly, it is necessary to reclaim the refrigerant in system at first.
Refrigerant oil quantity added by new compressor should be calculated by following formula.
Refrigerant oil standard quantity of new compressor:
(Inner Refrigerant oil quantity of new compressor:60 ± 10ml)-(Inner discharged Refrigerant oil quantity
of old compressor)=(Refrigerant oil quantity consumed by the system when changing)
Note:
zWhen checking the Refrigerant oil quantity, please refer to the notes on page 206.
zFor there is some Refrigerant oil in automobile pipeline, if some Refrigerant oil is not discharged
when assembling new compressor, this will incur the Refrigerant oil in system is too much to make
the system heat exchange become bad and air conditioning become invalid.