steering GEELY FC 2008 Owner's Manual

Drive shaft--DriveshaftDrive shaftDrive shaftNotesNote: if happening any malfunction, it is necessary to change the exterior joint assembly of trans-
mission shaft.1. Check front drive shaft assembly.Malfunction phenomenon tableMalfunction phenomenon Possible malfunction part Reference page
Offset1. Steering connecting rod (loosened or abraded) -
2. Bearing of shaft hub (abraded) 123
1. Ball joint (abraded) 123
Shake of front wheels 2. Bearing of shaft hub (abraded) 123
3. Steering connecting rod (loosened or abraded) -
Abnormal noise1. Inner joint (abraded) 113
2. Exterior joint (abraded) 113Exterior joint assembly
58111

Drive shaft--Front drive shaftFront drive shaftOverhaulHint: overhaul procedure for right side is same as the left
side.1. Check the drive shaft (referring to page 111).
2. Discharge the oil in gearbox.(a) Disassemble oil plug and gasket to discharge the oil in
gearbox.
(b) Change with a new gasket and assemble oil discharging
plug.
Torque: 45
± ±± ±
± 5 N·m3. Disassemble front wheels.
4. Disassemble fixing nut of drive shaft [64000083](a) Use special tool and hammer to unclench the concave part
of fixing nut.
(b) Disassemble the fixing nut.5. Disassemble speed sensor assembly of left front
wheels (equipping with ABS) [67000020](a) Disassemble the bolt, and disassemble sensor wiring har-
ness and brake hose from the absorber.
(b) Disassemble the bolt, and disassemble speed sensor from
steering knuckle.special
tool113

6. Disassemble left transversal lever assembly.(a) Disassemble cotter pin and screw cap.
(b) Use special tool to disassemble terminal assembly from
steering knuckle.7. Disassemble left lower control arm assembly
[64000091]Disassemble the bolt and two nuts, then disassemble lower
control arm from lower ball joint.8. Disassemble wheel hub assembly of left front wheel.Use plastic hammer to disassemble drive shaft from wheel hub.
Note: forbid damaging dust-proof cover and the rotator of
speed sensor.9. Disassemble left front drive shaft assembly
[64000082](a) Disassemble the seal board of left front fender.
(b) Use special tool to disassemble front drive shaft assembly.
Note: do not damage oil seal.10. Fix left front shaft hub assembly.Note: if supporting automobile weight only with bearing,
shaft hub bearing will be damaged; for example, when
moving automobile in process of disassembling drive
shaft. So, if it is not necessary to support automobile
weight with shaft hub bearing, it is necessary to use
special tool to support.11. Disassemble No.2 fixing clamp of inner joint dust-
proof cover of left front drive shaft.(a) Single-contact fixing clamp type:
Use screw driver to disassemble No.2 fixing clamp of inner
joint dust-proof cover of left front drive shaft.Drive shaft--Front drive shaftspecial toolspecial tool114

Drive shaft--Front drive shaft35. Assemble left lower control arm assembly [64000091](a) Assemble lower ball joint on lower suspension arm with the
bolts and screw caps.
Torque: 142 ± 10 N
⋅ ⋅⋅ ⋅
⋅m36. Assemble left transversal lever assembly.(a) Assemble transversal lever terminal to steering knuckle with
screw cap.
Torque: 49 ± 5 N
⋅ ⋅⋅ ⋅
⋅m
(b) Assemble new cotter pin.
Note: if hole position of cotter pin could not make a
line, lock the screw cap for 60.37. Assemble speed sensor assembly of left front
wheels (equipping with ABS) [67000020](a) Assemble speed sensor absorber with bolts.
Torque: 49 ± 5 N
⋅ ⋅⋅ ⋅
⋅m
(b) Assemble speed sensor on the steering knuckle with bolts.
Torque: 8 N
⋅ ⋅⋅ ⋅
⋅m
Note:zDo not damage speed sensor.zPrevent it from contacting with sundries.zWhen assembling the sensor, the wiring harness
of sensor could not bend.38. Assemble fixing nuts of drive shaft [68000083](a) Assemble fixing nuts.
Torque: 216 ± 15 N
⋅ ⋅⋅ ⋅
⋅m
(b) Use chisel and hammer to knock the fixing nuts concave
and fix them.39. Assemble front wheels.Torque: 103 ± 10 N
⋅ ⋅⋅ ⋅
⋅m40. Add the oil in gearbox.
41. Check and adjust the oil in gearbox.
42. Check and adjust wheel alignment (referring to page
87)
43. Check the ABS speed sensor (equipping with ABS).
44. Test on road.
122

Driveshaft--Left front shaft hub assemblyLeft front shaft hub assemblyChangeHint: changing procedure for right side is same as the left
side.1. Disassemble front wheels
2. Disassemble fixing nuts of left front drive shaft
[64000083](a) Use special tool and hammer to unclench concave part of
fixing nuts.
(b) Disassemble fixing nuts.3. Disassemble speed sensor assembly of left front
wheel [67000020](a) Disassemble the bolts, then disassemble the wiring har-
ness of sensor and brake hose.
(b) Disassemble the bolts, then disassemble speed sensor
from steering knuckle.4. Disassemble left front brake caliper assemblyDisassemble two bolts to disassemble brake caliper bracket.Special
tool123

Drive shaft--Left front shaft hub assembly5. Disassemble left front brake assembly [64000134]
6. Disassemble left transversal lever assembly(a) Disassemble cotter pin and nuts.
(b) Use special tool to disassemble transversal lever assembly
from steering knuckle.7. Disassemble left lower control arm assembly
[64000091]Disassemble the bolt and two nuts, then disassemble lower
control arm from lower ball joint.8. Disassemble left front shaft hub assembly.(a) Use plastic hammer to disassemble transmission shaft from
shaft hub.
Note: do not damage the dustproof cover and the sta-
tor of ABS speed sensor.
(b) Disassemble two bolts and nuts, then disassemble steer-
ing knuckle with shaft hub.9. Disassemble left front lower control arm ball head
assembly [64000093](a) Disassemble cotter pin and nut.
(b) Use special tool to disassemble ball head.10. Disassemble the clasp in left front shaft hub hole.Use clasp pliers to disassemble the clasp.124Special
toolSpecial tool

Drive shaft--Left front shaft hub assembly11. Disassemble left front shaft hub assembly.(a) Use special tool to disassemble shaft hub.
(b) Use special tool to disassemble inner ring (exterior) seat
from shaft hub.12. Disassemble left front brake bottom board.Disassemble three bolts, then take down the brake bottom
board.13. Disassemble left front shaft hub bearing(a) Put inner circle (exterior) on bearing.
(b) Use special tool and press to disassemble the bearing from
steering knuckle.14. Assemble left front shaft hub bearing.Use special tool and press to assemble the bearing on steer-
ing knuckle.15. Assemble left front brake bottom board.Assemble bottom board with three bolts.16. Assemble left front shaft hub assembly.Use special tool and press to assemble shaft hub.17. Assemble the clasp of left front shaft hub hole.Use the clasp pliers to assemble the clasp.Special
toolSpecial tool
Special
toolSpecial
tool125Special toolSpecial
tool
Special
tool

18. Assemble left front lower control arm ball head as-
sembly [64000093](a) Assemble lower ball head and locking nut.
Torque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m
(b) Assemble new cotter pin.
If hole position of cotter pin could not make a line, lock the
screw cap for 60again.19. Assemble left front shaft hub assembly(a) Assemble two bolts and nuts, and assemble shaft hub as-
sembly on absorber.
Torque: 153
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m
Note: when the bolts and nuts should be used again,
spread engine oil on the thread of nuts.
(b) Push the front shaft hub assembly to the outside of
automobile, then assemble transmission shaft assembly
in the gear slot of front shaft hub assembly.
Note:
Front shaft assembly could not be pushed to outside
too much.zDo not damage the exterior joint dustproof cover of
drive shaft.zDo not damage the stator of speed sensor.20. Assemble left lower control arm assembly
[64000091]Assemble lower control arm and ball head with two nuts and
bolts.
Torque: 142
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m21. Assemble left transversal lever assembly(a) Connect transversal lever to steering knuckle.
(b) Assemble screw cap and new cotter pin.
Torque: 49
± ±± ±
± 5 N
⋅ ⋅⋅ ⋅
⋅m22. Assemble left front brake assembly [64000134]
23. Assemble front brake caliper assembly(a) Assemble brake caliper assemble on steering knuckle with
two bolts.
Torque: 106
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m24. Assemble fixing nuts of left front drive shaft
[64000083]Use torque wrench (30mm) to assemble new fixing nuts.25. Disassemble left front brake branch pump assembly
26. Disassemble left front brake assembly [64000134]
27. Check the axial clearance of bearingDrive shaft--Left front shaft hub assembly126

Drive shaft--Left front shaft hub assemblyUse centimeter to check the axial clearance of shaft hub center.
Maximal value: 0.05 mm
If axial clearance exceeds the maximal value, it is necessary
to change the bearing.28. Check the terminal face run-out of shaft hub.Use centimeter to check the terminal run-out of exterior sur-
face of shaft hub.
Maximal value: 0.05 mm
If terminal run-out exceeds the maximal value, change the shaft
hub.29. Assemble left front brake assembly [64000134]
30. Assemble left front brake branch pump assemblyUse two bolts to assemble brake branch pump assembly on
steering knuckle.
Torque: 106
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m31. Assemble speed sensor assembly of left front wheel
[67000020](a) Assemble wiring harness of speed sensor and brake hose
on the absorber with bolts.
Torque: 29 N
⋅ ⋅⋅ ⋅
⋅m
(b) Use the bolts to assemble speed sensor to steering knuckle.
Torque: 8.0 N
⋅ ⋅⋅ ⋅
⋅m
Note: Do not damage the speed sensor.zPrevent it from contacting with sundries.zWhen assembling the sensor, wiring harness of sen-
sor could not bend.32. Assemble fixing nut of left front drive shaft
[64000083](a) Assemble new fixing nuts,
Torque: 216
± ±± ±
± 15 N
⋅ ⋅⋅ ⋅
⋅m
(b) Use chisel and hammer to make fixing nut concave and fix
them.33. Assemble front wheels.Torque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m34. Check and adjust wheel alignment (referring to page
87).
35. Check the ABS speed sensor signal.
127

Drive shaft--Left front shaft hub boltLeft front shaft hub boltChangeHint: changing procedure for right side is same as left
side.1. Disassemble front wheels
2. Disassemble left front brake branch pump assembly
3. Disassemble left front brake assembly [64000134]
4. Disassemble left front brake bottom board.Disassemble three bolts, then disassemble the bottom board
from steering knuckle.5. Disassemble left front shaft hub bolt.Use special tool and screw driver to disassemble shaft hub
bolt.6. Assemble left front shaft hub bolt.(a) Liking that shown in figure, assemble gasket and screw
cap on new shaft hub bolt.
(b) Use screw driver to fix and lock the screw cap to make the
bolt enter the hole.7. Assemble left front brake bottom board.Assemble three bolts, and assemble bottom board in steering
knuckle.8. Assemble left front brake assembly.
9. Assemble left front brake branch pump assembly.Torque: 106
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m10. Assemble front wheels.Torque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m128