roof GEELY FC 2008 Workshop Manual

Replacement.................................................
308
Left front door loudhailer....................................
309
Change..........................................................
309
Left front small loudhailer..................................
310
Change..........................................................
310
Rear loudhailer..................................................
311
Change..........................................................
311
Outdoor antenna...............................................
312
Change..........................................................
312
Circuitry
Power supply......................................................
313
Components..................................................
313
Horn system
Horn system.......................................................
316
Position..........................................................
316
Inspect...........................................................
316
Windshield/window glass/wing mirror
Electric window control system..........................
317
Position drawing............................................
317
Inspect the car...............................................
317
Malfunction phenomena table.......................
319
Inspect...........................................................
319
Front windscreen................................................
321
Change..........................................................
321
Rear ventilation window.....................................
324
Change..........................................................
324
Fog defrost system............................................
327
Position drawing...........................................
327
Malfunction phenomena table......................
327
Inspect...........................................................
328
Electric rearview mirror control system(option).
329
Inspect the vehicle.........................................
329
Position drawing...........................................
331
Trouble table.................................................
331
INSPECT.......................................................
332Panel / combination panel
combination panel
..............................................
334
Trouble table..................................................
334
Vehicle inspection..........................................
335
Inspection......................................................
339
Panel..................................................................
340
Preparation....................................................
340
Change..........................................................
340
Combination instrument assembly.....................
347
Disassembly and assembly...........................
347
Chair
Front chair..........................................................
348
Subassembly.................................................
348
Overhaul........................................................
349
Rear chair (separating type)...............................
352
Overhaul........................................................
352
Rear chair (fixing type).......................................
354
Overhaul........................................................
354
Anti-stealing and door lock
Electric door lock control system........................
355
Position of parts.............................................
355
Inspection on automobile...............................
355
Malfunction phenomenon table.....................
358
Inspection......................................................
359
Electronic anti-stealing system...........................
361
Electric sunroof
Sunroof.................................................................
362
Overhaul........................................................
362
Specification for sunroof function......................
364
Inspection for sunroof function......................
364
Inspection for sunroof switch........................
365
Position of parts............................................
365
Malfunction phenomenon table....................
365

Front suspension - Front shock absorber and helical springSpecial tool
Special tool91 4. Fix front absorber and helical spring.Install 2 nuts and 1 bolt to absorber bracket, and then fix it on
jaw vice.5. Remove front left absorber assembly [61001036].(a) Compress helical spring with special tool.
Note: do not use pneumatic wrench, or the special tool
will be damaged.
(b) Remove cover from upper absorber bearing.
(c) Fix spring seat and remove nuts with special tool.
(d) Remove upper absorber bearing, dustproof seal ring, spring
seat, upper insulator, spring, limit block and lower insulator.6. Check front left absorber assembly [61001036].Press in and pull out absorber piston rod, and check there is
abnormal resistance or abnormal sound. If anything unusual
occurs, please replace absorber.
Note:When abandoning absorber, please refer to Page
86.7. Install front left absorber assembly [61001036].(a) Install lower insulator to absorber.
(b) Install limit block to piston rod.
(c) Compress helical spring with special tool.
Note: do not use pneumatic wrench, or the special tool
will be damaged.
(d) Install helical spring to absorber.
Hint:install lower end of helical spring into notch of
absorber spring seat.

Front suspension - Front shock absorber and helical spring(e) As shown in the diagram, install upper insulator.
(f) Install spring seat to absorber with mark toward outside of
vehicle.
(g) Install new dustproof seal ring and upper absorber bearing.
(h) Fix upper shock absorber bearing with special tool, and
install new nuts.
Torque: 475 N.m
(i) Remove special tool.
(j) Install dust cover.
(k) Coat upper absorber bearing with grease.
Note: do not coat grease on rubber surface of upper
shock absorber bearing.8. Install front shock absorber and helical spring.(a) Install 3 nuts above shock absorber.
Torque: 393 N.m
(b) Install 2 fixed bolts of shock absorber.Outside
Grease92Outside

6. Disassemble left transversal lever assembly.(a) Disassemble cotter pin and screw cap.
(b) Use special tool to disassemble terminal assembly from
steering knuckle.7. Disassemble left lower control arm assembly
[64000091]Disassemble the bolt and two nuts, then disassemble lower
control arm from lower ball joint.8. Disassemble wheel hub assembly of left front wheel.Use plastic hammer to disassemble drive shaft from wheel hub.
Note: forbid damaging dust-proof cover and the rotator of
speed sensor.9. Disassemble left front drive shaft assembly
[64000082](a) Disassemble the seal board of left front fender.
(b) Use special tool to disassemble front drive shaft assembly.
Note: do not damage oil seal.10. Fix left front shaft hub assembly.Note: if supporting automobile weight only with bearing,
shaft hub bearing will be damaged; for example, when
moving automobile in process of disassembling drive
shaft. So, if it is not necessary to support automobile
weight with shaft hub bearing, it is necessary to use
special tool to support.11. Disassemble No.2 fixing clamp of inner joint dust-
proof cover of left front drive shaft.(a) Single-contact fixing clamp type:
Use screw driver to disassemble No.2 fixing clamp of inner
joint dust-proof cover of left front drive shaft.Drive shaft--Front drive shaftspecial toolspecial tool114

Drive shaft--Front drive shaft(b) Mesh clamp type:
Liking that shown in figure, use pliers to disassemble No.2
fixing clamp of inner joint dust-proof cover of left front trans-
mission shaft.12. Disassemble fixing clamp of inner joint dustproof
cover of left front drive shaft.(a) Single-contact fixing clamp type:
Use screw driver to disassemble fixing clamp of inner joint
dust-proof cover.
(b) Mesh clamp type:
Liking that shown in figure, use pliers to disassemble No.2
fixing clamp of inner joint dust-proof cover.13. Disassemble inner joint dustproof cover of left front
drive shaft.Disassemble dustproof cover from left inner joint.14. Disassemble inner joint of left front drive shaft.(a) Remove old lubricating grease of inner joint.
(b) Make mark on inner joint and drive shaft.
Note: do not use punch to make mark.
(c) Disassemble inner joint assembly from drive shaft.
(d) Use clasp spreading pliers to disassemble the clasp.Pliers
clamp
Align the markPliers clamp115

(e) Make mark on transmission shaft and triangle joint.
Note: do not use the punch to make mark.
(f) Use copper stick and hammer to disassemble triangle joint.
Note: do not knock the stator position.
(g) Disassemble No.2 fixing clamp of inner joint dustproof cover
and fixing clamp of inner joint dustproof cover.15. Disassemble the absorber of drive shaft (right trans-
mission shaft).(a) Single-contact fixing clamp type:
Liking that shown in figure, use screw driver to disassemble
fixing clamp.
(b) Mesh clamp type.
Liking that shown in figure, use pliers to disassemble fixing
clamp.
(c) Disassemble dynamic absorber of drive shaft.16. Disassemble No.2 fixing clamp of exterior joint
dustproof cover of left front drive shaft.(a) Use screw driver to disassemble No.2 fixing clamp of exte-
rior joint dustproof cover.17. Disassemble fixing clamp of exterior joint dustproof
cover of left front drive shaft.(a) Use screw driver to disassemble fixing clamp of exterior
joint dustproof cover.18. Disassemble fixing clamp of exterior joint dustproof
cover (B type and C type).(a) Disassemble dustproof cover of exterior joint.
(b) Remove old lubricating grease of exterior joint.Drive shaft--Front drive shaftAlign the markCopper stick
Single-contact fixing
clamp type
Mesh clamp type116

Drive shaft--Front drive shaftLeft and right driving shaft Capacity of lubricating grease
B type 125-135 grams
C type 190-200 grams19. Disassemble clasp of inner joint of left front drive
shaft.Use screw driver to disassemble the clasp.20. Disassemble dustproof cover of left front drive
shaft.Use special tool and press to disassemble dustproof cover .21. Assemble dustproof cover of left front driveshaft.Liking that shown in figure, use special tool and press to as-
semble left dustproof cover
Note: Dustproof cover should be assembled to its position
completely.
Do not damage dustproof cover lid.22. Assemble the clasp of inner joint of left front drive
shaft.Assemble new clasp.23. Assemble exterior joint dustproof cover (B type and
C type).(a) Twist ethylene adhesive tape on gear slot of exterior joint to
prevent damage.
(b) Assemble following parts on drive shaft by sequence.
(1) No.2 fixing clamp of exterior joint dustproof cover.
(2) Exterior joint dustproof cover
(3) Fixing clamp of exterior joint dustproof cover.
(c) Fill lubricating grease in exterior joint assembly.
(d) Assemble exterior joint dustproof cover on exterior joint shaft.24. Assemble No.2 fixing clamp of exterior joint
dustproof cover of left front drive shaft.(a) AUMIGA fixing type.
Tighten big fixing clamp of exterior joint.Special toolSpecial tool117

(1) Put big fixing clamp on dustproof cover firmly.
(2) Put special tool on big fixing clamp.
(3) Lock special tool to tighten big fixing clamp.
Note: do not tighten special tool too much.
(4) Use special tool to adjust the clearance of big fixing
clamp.
Clearance:
≤ ≤≤ ≤
≤ 0.8mm25. Assemble fixing clamp of exterior joint dustproof
cover of left front drive shaft.(a) AUMIGA fixing type.
Tighten small fixing clamp of exterior joint.
(1) Put small fixing clamp on dustproof cover firmly.
(2) Put special tool on small fixing clamp.
(6) Lock special tool to tighten small fixing clamp.
Note: do not tighten special tool too much.
(4) Use special tool to adjust the clearance of small fixing
clamp.
Clearance:
≤ ≤≤ ≤
≤ 0.8mm26. Assemble dynamic absorber of driveshaft (right
drive shaft).(a) A type and C type
Liking that shown above, set up the distance of absorber:Drive shaft--Front drive shaftA type and C type 440 ± 2mm118Special
toolSpecial
toolSpecial
tool

Drive shaft--Front drive shaft(b) B type
Liking that shown above, set up the distance of absorber:27. Assemble fixing clamp of dynamic absorber of drive
shaft.(a) Single-contact fixing clamp type:
Assemble new fixing absorber clamp on the absorber of drive
shaft, then fix the fixing clamp with screw driver.
(b) Mesh clasp type:
Assemble new fixing absorber clamp on the absorber of drive
shaft, then fix the fixing clamp with screw driver.28. Assemble inner joint of left front drive shaft.(a) Twist ethylene adhesive tape on gear slot of exterior joint to
prevent damage.
(b) Assemble following parts on drive shaft by sequence.
(1) No.2 fixing clamp of inner joint dustproof cover.
(2) Inner joint dustproof cover
(3) Fixing clamp of inner joint dustproof cover.
(c) Align the mark made before disassembly, and assemble
triangle joint in drive shaft.
(d) Assemble triangle joint assembly with copper stick and
hammer.
Note: do not knock the stator.Single-contact fixing
clamp type
Mesh clamp typeAlign the
mark119B type and C typ 470 ± 2mm

Drive shaft--Front drive shaft(e) Use clasp spreading pliers to assemble the clasp.
(f) Fill lubricating grease in inner joint assembly.
(g) Align the mark before disassembly, and assemble inner joint
in drive shaft.29. Assemble dustproof cover inner joint of left front
drive shaft.Assemble inner joint dustproof cover to inner joint and drive
shaft.30. Assemble fixing clamp of dustproof cover inner joint
of left front drive shaft.(a) Single-contact fixing clamp type:
Liking that shown in figure, use screw driver to assemble
fixing clamp of dust-proof cover inner joint .
(b) Mesh clamp type:
Liking that shown in figure, use pliers to assemble fixing
clamp of inner joint dust-proof cover.31. Assemble No.2 fixing clamp of dust-proof cover in-
ner joint of left front drive shaft.(a) Single-contact fixing clamp type:
Liking that shown in figure, use screw driver to assemble
No.2 fixing clamp of dust-proof cover inner joint.A type A type
180-190 grams
C type C type
B type B type 125-135 gramsPliers
clamp120Left transmis-
sion shaftRight trans-
mission shaftCapacity of lubricating greaseAlign the mark