brake GEELY FC 2008 Repair Manual

Rear safety belt
Subassembly
Safety belt--Rear safety belt
1. Inner trim board assembly of left rear column
[68010026]
2. Inner trim board assembly of right rear column
[68010027]
3. Backrest assembly of rear row seat [68010076]
4. Step bolt M8*20 of hexagon flange face
[68000203]
5. Cushion assembly of rear row seat [68010074]6. Rear platform with sun blind assembly
[68010032]
7. Plastic clamp of column trim board [68000089]
8. Rear safety belt crimper assembly [68010048]
9. Middle waistband of rear row safety belt with
locker assembly[68010043]
10. High mount brake light assembly [67010008]
N.
m : Regulated torque
54
982 6 10
7 1
3
8
41
41
41
41
 275 

Safety belt--Rear safety belt
.
 : Regulated torque
1
13
12
2 3
5
8
78
56
4
10
11
9
1. Inner trim board assembly of left rear column
[68010026]
2. Inner trim board assembly of right rear column
[68010027]
3. Left backrest assembly of rear row seat
[68010078]
4. Right backrest assembly of rear row seat
[68010079]
5. Combination part of Hexagon head bolt and flat
washer M6*14 [Q1400614]
6. Backrest assembly of rear row seat [68010076]7. Step bolt of hexagon flange face [68000203]
8. Combination part of hexagon bolt with flat big
washer M10*1.25*22 [Q1401022]
9. Cushion assembly of rear row seat [68010074]
10. Rear safety belt crimper assembly [68010048]
11. Middle waistband of rear row safety belt with
locker assembly [68010043]
12. Rear shelf with sun shade assembly
[68010032]
13. High mount brake light [68010008]
41
41
41
41
41
 276 

Safety belt--Rear safety belt
Change
Hint:
zWhen assembling, please work by the sequence that is reverse with disassembling sequence,
if necessary, assembling instruction could be got.
zChanging procedure for left side and right side is same.
zRefer to subassembly drawing of front safety belt on page 275.
1. Disassemble cushion assembly of rear row seat.
2. Disassemble Right backrest assembly of rear row seat [68010079]
3. Disassemble left backrest assembly of rear row seat [68010078]
4. Disassemble cushion assembly of rear row seat [68010074]
5. Disassemble backrest assembly of rear row seat [68010076]
6. Disassemble high mount brake light assembly [68010008]
7. Disassemble inner trim board assembly of right rear column [68010027]
8. Disassemble inner trim board assembly of left rear column [68010026]
9. Disassemble rear platform with sun blind assembly [68010032]
(a) Use special disassembling tool to disassemble three fixed clamps.
(b) Pull out safety belt from the clearance, then disassemble rear platform with sun blind assembly.
10. Disassemble rear safety belt crimper assembly [68010048]
(a) Disassemble the bolts and safety belt clamps.
(b) Disassemble the bolts and rear safety belt crimper assembly.
11. Disassemble middle waistband of rear row safety belt with locker assembly. [68010043]
(a) Disassemble the bolts and middle waistband of rear row safety belt with locker assembly.
 277 

High brake light assembly
Change
1. Disassemble high brake light assembly [67010008]
(a) Loosen two fixed jaw just as drawing.
(b) Loosen two fixed jaw and disassemble high brake light
assembly as the drawing, then take the joint apart.
Light--High brake light assembly
 297 
Fixing claw

Circuitry--Power supply
24. spare
25. OBD discharge test system
26. rear fog light
27. Anti-burglary
28. DOOR center control, light con-
trol system
29. Defrost load
30. spare
31. spare
32. eletric injection system, safety
airbag system, anti-burglary
system, instrument system
33. spare
34. spare
35. spare
36. front fog light
37. AMI ignition system
38. TAILposition light, number platelight
39. brake light
40. electric sunroof
41. instrument system, air condition
system, defrost system, Re-
verse Radar, rear light, turn light.
42. CIG air condition system, audio
system, electric rear view mirror,
cigarette lighter
43. washer
44. spare
45. wiper
46. spare
47. center control, light control
system, anti-burglary system,
ABS system
48. air condition system
49. rear defrost system
50. electric glass operator
 315 

Windshield/bodywork glass/wing mirror--Rear ventilation window
Rear ventilation window
Change
Clues on: Please assemble by the sequence opposite with disassembling sequence. Assemble
directions could be got when necessary.
1. Disassemble the step trim board of left rear door [68010022] (referring to page 390)
2. Disassemble the step trim board of right rear door [68010024] (referring to page 390)
3. Disassemble left rear door frame sealed tape [68010059]
4. Disassemble right rear door frame sealed tape [68010060]
5. Disassemble rear seat cushion
6. Disassemble rear seat back assembly (fixed) [68010076] (referring to page 354)
7. Disassemble rear seat right back assembly (fixed) [68010079] (referring to page 352)
8. Disassemble rear seat left side back assembly (separate) [68010078](referring to page
352)
9. Disassemble left rear pillar interior trim board assembly [68010026] (referring to page
390)
10. Disassemble right rear pillar interior trim board assembly [68010027] (referring to page
390)
11. Disassemble high brake light assembly [68010008]
12. Disassemble rear platform front-below trim board [68010034]
13. Disassemble rear wind window sealed trim tape [68000104]
(a) Use blade to cut the trim tape as the drawing.
steel wire
 324 
Notes: Do not damage the bodywork by blade.
(b) Disassemble rudimental trim tape.
14. Disassemble rear ventilation window assembly
[68000103]
(a) Use a steel wire to drill through windows and bodywork.
(b) Tie something like wood block at both the end of steel wire.
Clues on: Stick adhesive tape on the bodywork at work
to prevent paintwork from scraping.
Notes: When separate window, do not damage
paintwork and interior and exterior trim board.
(c) Pull steel wire along front windscreen around, removal
agglutinant.
(d) Disassemble front windscreen.
Note: When cut front windscreen down, leave aggluti-
nant as much as possible on the bodywork.
15. Clean rear ventilation window assembly [68000103]
Use white gasoline to clean rear ventilation window around.
16. Assemble windscreen orientation plastic button
[68000064]
Assemble two orientation block on the rear windscreen as the

Panel/combination instrument--combination instrument
Panel / combination instrument
combination instrument
Trouble table
Lightening:
Phenomenon
All lights fail
Only one light failsPossible parts of trouble
1. combination instrument assembly
2. joint or harness
1. combination instrument assemblyReference pages
-
-
-
Indicator light:
Phenomenon
Trouble light fails
Charge light fails
Brake system light fails
ABS light fails
SRS lights fails
Door light fails
low fuel level light fails
low Oil pressure light failsPossible parts of trouble
1. harness or joint
2. engine ECU
3. combination instrument assembly
1. harness or joint
2. engine ECU
3. combination instrument assembly
1. harness or joint
2. ABS ECU
3. combination instrument assembly
1. harness or joint
2. ABS ECU
3. combination instrument assembly
1. harness or joint
2. airbag sensor assembly
3. combination instrument assembly
1. harness or joint
2. door control switch
3. combination instrument assembly
1. harness or joint
2. fuel level light switch
3. combination instrument assembly
1. combination instrument assembly
2. oil pressure light switch
3. harness or jointReference pages
-
-
-
-
-
-
-
-
335
-
-
335
-
-
-
-
-
-
-
335
335
-
335
335
 334 

Panel/combination instrument--combination instrument
(b) Inspect light warning buzzer function
(1) Disassemble combination instrument.
(2) Connect battery positive wire to terminal A5 and nega-
tive to terminal A1 and A2.
(3) Connect battery positive wire to terminal A18 and nega-
tive to terminalA17,inspect buzzer.
Audio buzzer: long buzzes
(4) When buzzer works, connect battery positive wire to ter-
minal A4,inspect whether buzzer stop working.
11. Inspect key buzzer
(a) Inspect when key buzzer and light warning buzzer works
together, only key buzzer works.
(1) Insert the key, when driver seat door opens, turn ignition
switch to OFF (LOCK or ACC). inspect key buzzer works
1HZ discontinuously.
(b) inspect key buzzer function
(1) Disassemble combination instrument.
(2) Connect battery positive wire to terminal A5 and nega-
tive to terminal A1 and A2.
(3) Connect battery negative wire to terminal A17 and B8,
inspect buzzer which should work discontinuously.
(4) When buzzer works, connect battery positive wire to ter-
minal A4,inspect whether buzzer stop working.
12. Inspect brake system indictor
(a) Inspect parking brake system indictor
Key warning
switch
Key switch
1G gear
Pull out the key
Open driver door
Buzzer
B8
B1
A1A20
(1) Disassemble the joint of parking brake switch, and earth terminals of wiring harness side joints.
(2) Turn ignition switch to ON, inspect brake system indictor light lights.
(b) Inspect brake oil level indicator light
(1) Disassemble the joint of brake oil level indicator light, connect terminal of wiring harness side
joints.
(2) Turn ignition switch to ON, inspect brake system indicator light lights.
 338 

Panel/combination instrument-combination instrument
13. Check the switch of indicating light of brake liquid level.
(1) Disassemble the cover and filter screen of liquid storage tank of brake main pump.
(2) Disassemble the joint.
(3) Check the conduction between switch side joints.
Float (switch is OFF): not conduction
(4) Use siphon and other tools to absorb brake liquid in storage tank.
(5) Check the conduction between switch side joint terminals.
Sink (switch is ON): conduction
(6) Pour brake liquid into storage tank.
Inspection
1. Check the switch of indicating light of brake liquid level.
Check the conduction between switch side joint terminals.
Float ((switch is OFF): not conduction
Sink (switch is ON): conduction
2. Check parking brake switch.
Check the conduction between switch side joint terminals.
When switch pin is released: conduction
When switch pin is pressed: not conduction
 339 

Panel/combination instrument-- panel
L
4 Fixing
clasp
3 Fixing
clasp
Fixing
clamp
25. Disassemble parking brake hole cover.
Use screw driver to unclench four fixing clamps, then disas-
semble parking brake hole cover.
Hint: before using screw driver, it is necessary to wrap its
needled top with adhesive tape.
26. Disassemble auxiliary panel assembly [68010002]
(a) Disassemble two L bolts, two C bolts and auxiliary panel
assembly.
27. Disassemble right front door pedal trim board
[68010021]
Use screw driver to unclench three fixing clamps, then disas-
semble right front door pedal trim board.
Hint: before using screw driver, it is necessary to wrap its
needled top with adhesive tape.
28. Disassemble left front door pedal trim board
[68010020]
29. Disassemble lower inner trim board of right de-
fender [68010016]
(a) Disassemble plastic nuts of lower inner trim board of right
defender.
(b) Unclench fixing clamp, then disassemble lower inner trim
board of right defender liking that shown in figure.
30. Disassemble lower inner trim board of left defender
[68010015]
31. Disassemble connecting board at the middle of
panel [68010006]
(a) Use screw driver to unclench four fixing clamps, then open
the connecting board at the middle of panel.
Hint: before using screw driver, it is necessary to wrap
its needled top with adhesive tape.
(b) Disassemble connecting board at the middle of panel.
 344