Brake system GEELY MK 2008 Owner's Manual

9. Remove the left rear shock absorber assembly
(1) Lift the rear axle at left sustainer by lifting jack
(2) Remove nuts, washers and left rear shock absorber assembly
10. Remove right rear shock absorber assembly
Notes: Remove right rear shock absorber assembly by using same
operations as left.
11. Remove left rear helical spring
Slowly lower lifting jack, remove helical spring and upper pads
and lower pads
12. Mount the left rear helical spring
(1) Mount the upper pad, let gap right on the helical spring.
(2) Mount lower pad, let and load the left helical sprig into the rear
axle.
13. Temporarily tighten the left rear shock absorber assembly
(1) Mount the left rear shock absorber onto rear axle frame when
lift jack.
(2) Temporarily tighten nut and washer.
14. Temporarily tighten the right rear shock absorber assembly.
Notes: Mount the right assembly by using same operations as left.
15. Mount right parking brake cable assembly
Mount right parking brake cable assembly by nuts
Torque: 5.4 N.m
16. Mount left parking brake cable assembly.
Tips: Mount the right assembly by using same operations as left.
17. Mount the proportioning valve and rear right brake tube
(1) Connect the brake hose with brake tube by special tool.
Torque: 1 5 N.m
(2) Mount clipsRear Suspension System-LH/RH Rear Suspension Coil Spring4-58

Rear Suspension System-LH/RH Rear Suspension Coil Spring4-5918. Mount rear right brake tube
Tips:
Mount the right assembly by using same operations as left.
19. Mount sideslip control sensor wire (with ABS)
(1) Tighten sideslip control sensor wire by bolts
Torque: 8.0 N.m
(2) Mount sideslip control sensor wire
Attention: Mount the right wire by using same operations as left.
20. Mount load-sensing valve bracket (without ABS)
Mount load-sensing valve bracket by two buts
21. Sufficiently tighten the rear axle frame assembly
(1) Stabilize the shock absorber assembly
Use the lifting jack and add 90Kg force on rear luggage
carrier if bolts can not be tightened at this point.
(2) Sufficiently tighten bolts
Torque: 82 N.m
22. Sufficiently tighten the left rear shock absorber assembly
Sufficiently tighten nuts
Torque: 49 N.m
23. Sufficiently tighten the right rear shock absorber assembly
Tips: Mount the right rear shock absorber by using same opera-
tions as left.
24. Release the air in the brake hose
25. Mount the rear wheel
Torque: 103 N.m
26. Check rear the wheel alignment
27. Check the wheel speed sensor signal of ABS( with ABS)

Rear Suspension System-Rear Absorber Installation Assembly4-616. Remove rear left lower pillar interior panel
7. Remove the lower rear shelf interior panel
8. Remove rear left upper pillar interior pane
9. Remove rear right lower pillar interior pane
10. Remove the high brake lamp
11. Remove the rear shelf interior panel
12. Remove rear wheel
13. Remove the rear left shock absorber assembly
(1)Lift the rear axle frame by lifting jack (see right figure)
(2)Remove two nuts by clamping the piston push rod
(3)move the washer and upper suspension bracket
(4) Remove nut, washer and left rear shock absorber assembly
(5) Remove shock absorber upper cover
14. Check rear left shock absorber assembly
Check the abnormal resistance and noise in the operation by
compressing and extending the push rod, replace it if any abnormal.
15.Mount rear left shock absorber assembly
(1) Mount shock absorber upper cover
(2) Mount shock absorber, upper suspension bracket and washer
onto vehicle body
(3) After clamp piston push rod, mount lower nut and let piston
push rod higher 15-18mm than nut (see right figure)
(4) Mount upper nut according lower nut
Torque: 25N.m
(5) Mount shock absorber onto rear axle frame by washer and nut
at lifting jack
Torque: 49N.m
16. Mount rear wheel
Torque: 103N.m
17. Check rear wheel alignment

Section 5 Rear Suspension CrossmemberComponent ViewRear shock absorber subassembly
Upper washer
Left rear helical spring
Lower washer
Rear right support bushingLower washer Right rear helical springUpper washer
Rear suspension
crossmentber
Rear left support bushing
Parking brake cable assembly Load-sensing valve bracket without
ABSRear Suspension System-Rear Suspension Crossmember4-62specified torqueN.
m :Wheel speed sensor wire
Bracket with ABS
Brake hose
Rear brake drum
subassembly
Right rear hub and
bearing subassembly
Rear brake drum
subassembly Rear brake assembly Brake hose
Left rear hub&bearing
subassembly Clamp
Rear stabilizer
bar bushing
Non-reusable parts

Rear Suspension System-Rear Suspension Crossmember4-63Disassemble:1. Remove rear wheel
2. Remove sideslip control sensor wire (with ABS)
3. Remove load-sensing valve bracket (without ABS)
4. Remove proportioning valve and right rear brake tube
5. Remove proportioning valve and left rear brake tube
6. Remove right parking brake cable assembly
7. Remove left parking brake cable assembly
Tips: Remove right parts by using same operations as left
8. Remove rear brake drum subassembly
9. Remove left rear hub and bearing assembly
(1) Remove nuts and right parking brake cable assembly from
rear axle frame
(2) Remove four bolts and left rear hub and bearing assembly
(3) Remove rear brake assembly from rear axle frame
10. Remove rear right hub and bearing assembly
Tips: Remove right parts by using same operations as left
11. Loosen rear axle frame assembly
12. Disassemble rear left shock absorber assembly
13. Disassemble rear right shock absorber assembly
Tips: Remove right parts by using same operations as left
14. Remove rear left helical spring
15. Remove rear right helical spring
Tips: Remove right parts by using same operations as left
16. Remove rear axle assembly
(1) Lift rear axle assembly by lifting axel
(2) Remove two bolts and rear axle frame assembly

4-6523. Temporarily fasten the rear axle frame assembly
(1) Lift rear axle frame by lifting jack
(2) Mount the rear axle frame by temporarily tightening two bolts
24. Mount rear left helical spring
25. Mount rear right helical spring
Tips:
Mount right parts by using same operations as left
26. Temporarily tighten rear left shock absorber assembly
27. Temporarily tighten rear right shock absorber assembly
Tips:
Mount right parts by using same operations as left
28. Mount rear left hub and bearing assembly
Mount rear brake assembly, rear left hub and bearing assembly by
four bolts
29. Mount rear right hub and bearing assembly
Tips: Mount right parts by using same operations as left
30. Mount rear brake drum subassembly
31. Adjust the gap between brake drum and brake shoe
32. Mount #3 parking brake cable assembly
Tips: Mount right parts by using same operations as left
33. Mount #2 parking brake cable assembly
34. Mount #4 rear brake tube
35. Mount #3 rear brake tube
Tips: Mount right parts by using same operations as left
36. Connect sideslip control sensor wire(with ABS)
37. Connect load-sensing valve braket(without ABS)
38. Sufficiently tighten rear axle frame assembly
39. Sufficiently tighten rear left shock absorber assembly
40. Sufficiently tighten rear right shock absorber assembly
Tips: Mount right parts by using same operations as left
41. Release air from brake tube
42. Mount rear wheel
Torque: 103N.m
43. Check rear wheel alignment
44. Check the speed signal of ABS sensor( with ABS).Rear Suspension System
-Rear Suspension Crossmember

Brake System -Brake System4-79Chapter 9 Brake SystemSection 1 Brake SystemI. Precaution 1. It's very important to keep the parts and area clean when repairing the brake system.
2. Care must be taken to replace each part properly as it could affect the performance of the brake system and
result in a driving hazard.
3. Do not let brake fluid remain on a painted surface when repairing any parts. Wash it off immediately.
4. If any work is done on the brake system or air in the brake pipelines is suspected, bleed the system of air.
5. Check the brake system for leakage after repairing the brake system.
6. Use specified brake fluid. Do not mix with other brand of brake fluid.II. Symptom table Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.Symptom
Low brake pedal or recoil
Brake StagnationSuspected Area
1 Brake system (fluid leaks)
2 Brake system (air in)
3 Piston Cup in Sub-pump (worn or damaged)
4 Rear brake shoe clearance (out of adjustment)
5 Master cylinder (faulty)
6 Booster push rod (out of adjustment)
7 Brake shoe or lining (oily)
8 Disc/Drum scratched
1. Brake pedal free stroke is too small
2. Parking brake lever stroke (out of adjustment)
3. Parking brake cable (sticking)
4. Rear brake shoe clearance (out of adjustment)
5. Brake pad or lining (cracked or distorted)
6. Wheel cylinder piston (stuck or frozen)
7. Return spring (faulty)
8. Vacuum booster (faulty)
9. Brake master cylinder (faulty)

Brake System -Brake System4-80Symptom
Brake Deviation
Noise from brakeSuspected Area
1. Wheel cylinder piston (stuck)
2. Brake shoe lining (oily)
3. Disc (scratched)
4. Brake shoes or lining (cracked or distorted)
5. Wheel hub bearing (worn or damaged)
6. Tire pressure (not as specified)
1. Brake shoe lining (damaged)
2. Installation bolt (loose)
3. Disc (scratched)
4. Brake shoe (bad in quality)
5. Brake shoes lining (oily)
6. Sound isolating shim damaged
7. Hold spring of brake shoe (damage)

Bleeding1. Fill brake reservoir with brake fluid
Brake fluid: HZY4 complying with GB12981Section 2 Brake FluidBrake System -Brake Fluid4-812. Bleed brake pipeline system
(1) Connect the vinyl pipe to the wheel cylinder bleeder plug port
(2) Depress the brake pedal several times, and then loosen the bleeder plug with the pedal held down.
(3) At the point when fluid stops flowing out, tighten the bleeder plug, and then release the brake pedal.
(4) Repeat (2) and (3) until all the air in the fluid has been bled out.
(5) Repeat the above procedure to bleed the brake pipeline of the air for each wheel cylinder.
Notice: Fill brake fluid into the reservoir all the time when bleeding.
3. Check fluid level in reservoir
Check the fluid level and fill fluid if necessary.
Tips: Do not mix and use with other brand of brake fluid.

Component ViewSection 3 Brake PedalBrake pedal bracket
Lubrication bushing
Handspike pin
Pad
Clip
Brake pedal Brake light bushing25Brake System -Brake Pedal4-82Brake master cylinder
handspike U-connector
Brake light switch
Brake pedal axis
Brake pedal return spring
Brake pedal pad
Specified torque
Non-reusable parts
Lithium soap-base glycol lube