air conditioning GEELY MK 2008 Owner's Manual

5-897. Disconnect engine ECU
(1) Remove 3 bolts.
(2) Carefully disconnect the wire harness.
8. Remove A/C head unit assembly.
(1) Remove the clip attaching the console wire harness on the
A/C head unit body.
(2) Disconnect 3 connectors.
(3) Remove 2 bolts and 5 nuts, remove the A/C head unit
assembly
9. Remove heater core
(1) Loosen two clips, remove the air inlet case assembly.
(2) Remove the screw, clamp and heater core.
10. Remove A/C wire harness
disconnect the connector, remove the A/C wire harness.2 clipsAir Conditioning System -Heater, Ventilation and Air Conditioning

5-9011. Remove adjustment resistor
remove 2 screws and blower adjustment resistor.
12. Remove blower motor with impellor assembly.
remove 3 screws and blower motor with impellor assembly.
13. Remove rear air outlet case
remove rear air outlet case after loosening the clip.
14. Remove Type H expansion valve
Use inner hex wrench of 5.0mm to remove 2 bolts and type H
expansion.
15. Remove the thermistor on the evaporator
(1) Disconnect the mode damper drive arm.4 clipsAir Conditioning System -
Heater, Ventilation and Air Conditioning

5-91 (2) Remove 12 screws and upper case assembly.
(3) Remove the thermistor from the evaporator.
16. Remove evaporator core assembly
(1) Remove evaporator core assembly from the lower case
assembly.
(2) Remove 2 O-rings from the evaporator core assembly.
Notice: O-ring is a non-reusable part.
17. Remove exhaust pipe
18. Installation
(1) Installation is in the reverse order of removal.
(2) O-ring is a non-reusable part and needs to be replace.Air Conditioning System -Heater, Ventilation and Air Conditioning

Section 5 Layont of Air Conditioning HoseComponent View5-92Compressor Suction Hose
Dual Tube
ClipCompressor Exhaust Hose
Single-Tube Clip
Pressure Switch
Liquid Tube
High, Low Pressure Tube AssemblyAir Conditioning System -Layont of Air Conditioning Hose

Section 6 Multi-wedge belt (Connecting Compressor and
Crankshaft Pulley)Replacement1. Remove multi-wedge belt
(1) Loosen nut A.
(2) Loosen bolt B, remove multi-wedge belt (A/C compressor to
crankshaft pulley)
2. Install multi-wedge belt
as shown in the illustration, temporarily install the multi-wedge
belt.
3. Adjust multi-wedge belt
(1) Tighten nut A
Torque: 25 N.m
(2) Adjust the belt tension by turning bolt B.
Belt Distortion:
New belt: 6.5 - 7.0mm
Old belt: 8.0- 9.0mm
Tip:

New belt means the belt used on the engine for less than 5
minutes.

Old belt means the belt used on the engine for more than 5
minutes.

Install the drive belt,check whether the belt fit the belt slot.

Use hand to confirm that the belt does not slide in the belt slot.
4. Tighten multi-wedge belt
Tighten bolt A
Torque: 39 N.m5-93nut Abolt B
nut Ablot B
Measuring
pointCorrectWrongAir Conditioning System -
Multi-wedge belt (Connecting Compressor and Crankshaft Pulley)

Section 7 Compressor AssemblyComponent ViewReplacement1. System drains coolant (refer to Coolant for details)
2. Remove multi-wedge belt (refer to Multi-wedge Belt (A/C Compressor to Crankshaft Pulley for details)).Multi-Wedge Belt 4PK820Tensioner Assembly
Compressor Support
Hexagonal Bolt Spring and
Plate Washer Set (3 Pcs)Hexagonal Bolt
Spring and Plate
Washer Set
Compressor
Assembly
Hexagonal Bolt M8 x105Air Conditioning System -Compressor Assembly5-943. Disconnect the suction vent
(1) Remove the bolt, disconnect the suction vent.
(2) Remove the O-ring from the suction vent.
4. Disconnect the exhaust vent
(1) Remove the bolt, disconnect the exhaust vent.
(2) Remove the O-ring from the exhaust vent.
Notice:

Use vinyl tape seal all the interfaces of the disconnected
parts to avoid entry of water and foreign objects.

O ring is a non-reusable part.Suction port Discharge
port

5. Remove the compressor and magnetic clutch
(1) Discomect the connetor.
(2) Loosen 4 bolts and remove the compressor.
6. Remove the bracket for compressor
(1) Remove 4 bolts and detach the bracket for compressor.
7. Installation is the reverse order of removal.Air Conditioning System -Compressor Assembly5-95

Section 8 Condenser Fan Motor and Condenser AssemblyOn-board Inspection1. check condenser assembly
(1) if the radiator in the condenser is dirty, wash it with clean water and dry it with compressed air.
(2) if the radiator in the condenser is distorted, use the proper tool to correct it.
2. check the condenser for coolant leakage.
(1) use the leakage tester to check the connection area of the pipeline for leakage.
(2) If there is leakage, check the connector set bolt for tightening condition.Component Viewcondenser fan upper cushion
condenser fan
motor assembly
condenser as-
sembly
condenser lower
cushion condenser fan lower
cushioncondenser upper cushionAir Conditioning System -Condenser Fan Motor and Condenser Assembly5-96

Overhaul1. Drain coolant (refer to Coolant for details).
2. Remove condenser fan motor assembly
(1) Disconnect condenser fan motor wire harness connector.
(2) Unscrew 1 bolt, remove condenser fan motor assembly.
3. Disconnect the liquid tube
(1) Remove the bolt, disconnect the liquid tube from the condenser.
(2) Remove the Oring from the liquid tube.
4. Disconnect the high and low pressure pipe assembly
(1) Remove the bolt, disconnect the high and low pressure tube
assembly from the condenser.
(2) Remove the Oring from the high and low pressure tube
assembly.
Notice: Use vinyl tape seal all the interfaces of the disconnected
parts to avoid entry of water and foreign objects.
5. Remove engine hood lock assembly
(1) remove the bolt, remove engine hood lock assemblyAir Conditioning System -Condenser Fan Motor and Condenser Assembly5-97

Air Conditioning System -Condenser Fan Motor and Condenser Assembly5-986. Remove the centor backet for the radiator.
7. Remove the condenser body.
8. Change new O sealing ring and Installation is the reverse
order of removal.