torque GEELY MK 2008 Service Manual

left lower front suspension
arm subassyFront Suspension SystemFront Suspension4-41rack and pinion power
steering gear
engine lower cover
subassyRight front suspension
reinforcement beam Front suspension Reinforcement
RodComponent Viewengine hood
front stabilizer bar
front suspension cross beam
subassy
Retainer
pad
clamp
Retainer
pad
Retainer Retainer
pad
RetainerRetainer
pad
specified torqueN.
m :
Non-reusable parts -

Front Suspension SystemFront Suspension4-42Component Viewleft front stabilizer bar
bracket
bushing
retainer
clamp left lower front suspension
arm subassybushing right front stabilizer bar bracket
front stabilizer bar
pad
front stabilizer bar bolt
retainer
pad retainerretainer
retainer
retainer
retainerpad pad
pad padpad retainer
Front stabilizer bar bolt
specified torqueN.
m :retainer
retainerpad - Non-reusable parts

Section 3 Front Wheel AlignmentAdjustment:1. Check tire
2. Measure the vehicle height
Vehicle height:Tire sizeFront1 (mm)Rear2 (mm)
175 / 65R14 82H191 265
185 / 60R15 84H192 265Front Suspension System-Front Wheel Alignment4-43 1.front measure point
Measure the distance between the ground and the front underside
suspension mounting bolt center
2.rear measure point
Measure the distance between the ground and the rear axle beam mounting bolt center
Notice:
Before the wheel alignment,adjust the body to the specified height.If the body height is out of spec,adjustment
shall be done by pressing or raising vehicle body.
3. Check the Toe-in
Toe-in:
If the toe-in is out of spec, adjust the ends of rack.
4. Adjust the Toe-in
(1) Remove the clamp of the rack boot
(2) Loose the jam nut of tie rod
(3) Adjust the Toe-in by rotating the same turns of both ends of
rack.
Tips: Adjust the toe-in to the intermediate value of spec.
(4)Make sure the same length for both ends
The length difference of left and right: 1.5mm or smaller
(5)Tighten the jam nut of the tie rod
Torque: 47N.m
(6)Seat the boot and crimp the clamp
Tips: rack boot must not be twistedFront
Rear
Front

(9) Repeat the steps above, replace 1 or 2 bolts
Tips:
Only replace 1 bolt if 2 bolts are needed to be replaced.bolt
Adjustment
value
15'
30'
45'
1°00'Location bolt
AAdjusting bolt
BC
1 point
2 point12121211.
11.
11 .Front Suspension SystemFront Wheel Alignment4-45 Refer to the table below to fix the correct adjustment if the camber is out of spec, then select the bolts for camber
adjustment.
Notice: Tighten the adjustment nuts with washer and new nuts. (4) Mount 2 nuts temporarily.
(5) Adjust the camber angle by pushing or pulling the underside
of shock absorber in the direction of required adjustment.
(6) Tightening the nuts
Torque: 132N.m
(7) Mounting the front wheel
Torque: 103N.m
(8) Check the camber
Tips:

Adjust the camber to the median of spec.
Adjustment value of positioning the bolts: 6' ~ 30'.
(0.1° ~ 0.5°)Adjusting bolt-

Front Suspension System-Front Strut Assembly4-4828. Mount the dust seals of left front suspension bracket
29. Mount the left front suspension bracket sub-assembly
30. Mount the front bracket onto the left front shock absorber nuts
(1) Hold the bracket by two bolts and a screwdriver or analogue.
Mount the new centre nut
Torque: 33N.m
Notice: DonÕt cause damage to the stud of suspension bracket.
(2) The special tool for remove
(3) Apply the multipurpose grease onto the suspension bracket
31. Mount the dust cap of left front suspension bracket
32. Mount the front stud assembly
(1) Mount the #2 suspension bracket
(2) Mount the front stud assembly by three nuts
Torque: 39N.m
(3) Mount the shock absorber onto the knuckle
(4) Film the engine oil onto the thread of two nuts
(5) Mount the two bolts and nuts
Torque: 132N.m
33. Mount the brake hose
Torque: 29N.m
34. Mount the front wheel
Torque: 103N.m
35. Mount the outside cover of vehicle neck
(1) Mount the outside cover of vehicle neck by 8 bolts
Torque: 5N.m
(2) Connect hose and harness (screen wiper)
(3) Mount the harness by bolts and two clips
36. Mount the linkage assembly of windshield wiper
37. Mount the ventilation hood of left vehicle neck
38. Mount the ventilation hood of right vehicle neck
39. Mount the engine hood and seals of vehicle neck
40. Mount the left front wiper arm
41. Mount the right front wiper arm
42. Check and adjust the front wheel alignmentMulti-purpose grease

Front Suspension System-Front Lower Swing Arm Assembly4-5010. Disassemble the subassembly of the front suspension beam
(1) Remove the bolt and two nuts.
(2) Lift the front suspension beam subassembly by lifting jack
(3) Disassemble the front suspension subassembly by removing
the four bolts.
11. Remove left lower front suspension subassembly
Remove left lower front suspension subassembly by removing
two bolts and nuts
Notice: Don't rotate the nuts
12. Check the left lower front suspension subassembly
(1) Swing the ball joint stud for 5 times before mounting the nuts,
as show in the figure.
(2) Continuously rotate the nuts with a speed of 2-4 seconds per
turn with the torque wrench,record the torque value at the 5th
turn.
Torque: 0.78~3.43 N.m
13. Temporarily tighten left lower front suspension subassembly
Temporarily tighten left lower front suspension subassembly
with two bolts and nuts.

4-5114. Connect the front suspension beam subassembly
(1) Mount the front suspension beam subassembly by four bolts
Torque:
Bolt A: 70N.m
Bolt B: 116N.m
(2) Mount the bolt and two nuts
Torque: 52N.m
15. Mount the rack and pinion gear assembly
Mount the rack and pinion gear assembly with 2 bolts
Torque: 127N.m
16. Mount the front stabilizer bar
(1) Mount the front stabilizer rod with four bolts
Torque: 37N.m
(2) Mount the nuts, three retainers and two pads (left) when
tightening stabilizer rod bolts
Tip: Lift the lower controller arm by lifting jack
(3) Take the same steps on other side as aboveFront Suspension System-
Front Lower Swing Arm Assembly

4-5217. Mount left lower front suspension subassembly
(1) Mount the lower suspension arm onto the knuckle by nuts
Torque: 98N.m
(2) Mount a new clip
Notice: Further tighten nuts for 60° if the holes are not in the
correct alignment
18. Mount the left front suspension cross beam
Mount the left front suspension cross beam with two bolts.
Torque: 47N.m
19. Mount the right front suspension cross beam
Mount the right front suspension cross beam with two bolts
Torque: 47N.m
20. Mount the front wheel
Torque: 103N.m
21. Stabilize the suspension
Stabilize the front suspension
22. Sufficiently tighten left front lower suspension arm subassembly
Tighten the lower suspension arm with two bolts
Bolt A: 88N.m
Bolt B: 132N.m
Attention: Don't rotate the nuts
23. Install engine hood.
24. Check and adjust front wheel alignmentFront Suspension System-Front Lower Swing Arm Assembly

Section 6 Front Stabilizer Bar and Link Rod AssemblyDisassemble1. Remove the front wheel
2. Remove the front stabilizer bar bolts
(1) Remove two nuts, five retainers, four pads and stabilizer bolts when fixing bolts
(2) Take the same steps on other side as above.
3. Remove the front stabilizer bar
Remove four bolts and #1 front stabilizer bar bracket.
4. Mount the front stabilizer bar
Mount the stabilizer bar, two bushings, bracket and four bolts.
Torque: 37N.m
Notice:
Make the groove toward the vehicle rear
Tip:
Keep the bushing outside the paint line
5. Mount the front stabilizer bolts
(1) Mount the front stabilizer bolts, four pads and five retainers
Torque: 18N.m
(2) Take the same operations on other side as above process
6. Mount the front wheel
Torque: 103N.m4-53Installation markFront Suspension System-Front Stabilizer Bar and Link Rod Assembly

Component ViewUpper washer
Left rear
helical spring
Lower washer Rear shock absorber assembly Right rear helical spring
Left rear helical spring
Lower washer829.09849Chapter 6 Rear Suspension SystemSection 1 Rear Suspension SystemLoad-sensing valve
bracketRear supension crossmemberRear Suspension System-Rear Suspension System4-54specified torqueN.
m :With ABS
Side slip control sensor wire
Washer
Clip Brake hose
Brake hoseNon-reusable parts