air condition GENESIS GV60 2023 Workshop Manual

9
9. Maintenance
Motor Compartment ........................................................................................ 9-3
Maintenance Services ...................................................................................... 9-4
Owner’s Responsibility ............................................................................................... 9-4
Owner Maintenance Precautions ............................................................................... 9-4
Owner Maintenance ......................................................................................... 9-5Owner Maintenance Schedule ................................................................................... 9-6
Scheduled Maintenance Services ....................................................................9-7Normal Maintenance Schedule ................................................................................. 9-8
Maintenance Under Severe Usage and Low Mileage Conditions ........................... 9-10
Explanation of Scheduled Maintenance Items ...............................................9-11
Coolant ............................................................................................................. 9-12
Brake Fluid ........................................................................................................9-14
Checking the Brake Fluid Level ................................................................................. 9-14
Reduction Gear Fluid ....................................................................................... 9-15
Washer Fluid ..................................................................................................... 9-15
Checking the Washer Fluid Level .............................................................................. 9-15
Cabin Air Filter ..................................................................................................9-16Filter Inspection.......................................................................................................... 9-16
Filter Replacement ..................................................................................................... 9-16
Wiper Blades .................................................................................................... 9-17Blade Inspection .........................................................................................................9-17
Blade Replacement .....................................................................................................9-17
Battery (12 Volt) ................................................................................................9-19For Best Battery Service ........................................................................................... 9-20
Battery Capacity Label .............................................................................................. 9-20
12V Battery Recharging .............................................................................................. 9-21
Reset Items ................................................................................................................. 9-22
Tires and Wheels ............................................................................................. 9-23Tire Care ......................................................................................................................9-23
Recommended Cold Tire Inflation Pressures ........................................................... 9-23
Check Tire Inflation Pressure .....................................................................................9-24
Tire Rotation ............................................................................................................... 9-25
Wheel Alignment and Tire Balance ........................................................................... 9-25
Tire Replacement .......................................................................................................9-26
Wheel Replacement ................................................................................................... 9-27
Tire Traction ................................................................................................................ 9-27
Tire Maintenance........................................................................................................ 9-27

9-4
Maintenance
You should exercise the utmost care
to prevent damage to your vehicle and
injury to yourself whenever performing
any maintenance or inspection
procedures.
Have your vehicle maintained and
repaired by an authorized retailer of
Genesis Branded products. An authorized
retailer of Genesis Branded products
meets Genesis Branded Vehicle’s high
service quality standards and receives
technical support from Genesis Branded
Vehicle in order to provide you with a
high level of service satisfaction.
Owner’s Responsibility
Maintenance service and record
retention are the owner’s responsibility.
You should retain documents that show
proper maintenance has been performed
on your vehicle in accordance with
the scheduled maintenance service
charts shown on the following pages.
You need this information to establish
your compliance with the servicing
and maintenance requirements of your
vehicle warranties.
Repairs and adjustments required as a
result of improper maintenance or a lack
of required maintenance are not covered.
Owner Maintenance Precautions
Inadequate, incomplete or insufficient
servicing may result in operational
problems with your vehicle that could
lead to vehicle damage, an accident, or
personal injury. This chapter provides
instructions only for the maintenance
items that are easy to perform.
Your vehicle should not be modified
in any way. Such modifications may
adversely affect the performance, safety
or durability of your vehicle and may, in
addition, violate conditions of the limited
warranties covering the vehicle.
NOTICE
Improper owner maintenance during
the warranty period may affect
warranty coverage. For details, read
the separate Owner’s Handbook &
Warranty Information Booklet provided
with the vehicle. If you’re unsure about
any service or maintenance procedure,
have it done by an authorized retailer of
Genesis Branded products.
MAINTENANCE SERVICES

9-6
Maintenance
Owner Maintenance Schedule
When you stop for charging:

[Check the coolant level in the coolant
reservoir.

[Check the windshield washer fluid
level.

[Check for low or under-inflated tires.
WARNING
Be careful when checking
your coolant level if the motor
compartment is hot. This
may result in coolant being
blown out of the opening and
cause serious burns and other
injuries.
While operating your vehicle:

[Check for vibrations in the steering
wheel. Notice if there is any increased
steering effort or looseness in the
steering wheel, or change in its
straight-ahead position.

[Notice if your vehicle constantly turns
slightly or “pulls” to one side when
traveling on smooth, level road.

[When stopping, listen and check for
unusual sounds, pulling to one side,
increased brake pedal travel or “hard-
to-push” brake pedal.

[Check the shift gear P (Park) function.

[Check the parking brake.

[Check for fluid leaks under your
vehicle (water dripping from the air
conditioning system during or after
use is normal).
At least monthly:

[Check coolant level in the coolant
reservoir.

[Check the operation of all exterior
lights, including the stoplights, turn
signals and hazard warning flashers.

[Check the inflation pressures of all
tires including the spare (if equipped)
for tires that are worn, show uneven
wear, or are damaged.

[Check for loose wheel bolts.
At least twice a year: (for example,
every Spring and Autumn)

[Check radiator, heater and air
conditioning hoses for leaks or
damage.

[Check windshield washer spray and
wiper operation. Clean wiper blades
with a clean cloth dampened with
washer fluid.

[Check headlamp alignment.

[Check the seat belts for wear and
function.
At least once a year:

[Clean body and door drain holes.

[Lubricate door hinges and hood
hinges.

[Lubricate door and hood locks and
latches.

[Lubricate door rubber weather strips.

[Check the air conditioning system.

[Inspect and lubricate shift gear
linkage and controls.

[Clean the battery (12V) and terminals.

[Check the brake fluid level.

9-8
Maintenance
Normal Maintenance Schedule The following maintenance services must be performed to ensure good vehicle performance.
Keep receipts for all vehicle services to protect your warranty. Where both mileage and time are shown, the frequency of
service is determined by whichever occurs first.
MAINTENANCE
INTERVALS
MAINTENANCE
ITEMMonths
4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 76 80 84 88 92 96
Miles×1,000
5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120
Km×1,000
8 16 24 32 40 48 56 64 75 80 88 96 104 112 120 128 136 144 152 160 168 176 184 192
Cooling system Inspect every 15,000 miles or 12 months
Rotate Tires
(Includes Tire Pressure and
Tread Wear Inspection)Rotate every 5,000 miles (8,000 km)
Replace Climate Control Air
Filter (For Evaporator and
Blower Unit)RR
RRRRRR
Coolant *
1
At first, replace 120,000 miles (200,000 km) or 120 months.
After that, replace every 25,000 miles (40,000 km) or 24 month.
12V auxiliary battery condition I I
IIIIII
Brake lines, hoses, and connections I I
IIIIII
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.*1 :
When replacing or adding coolant, have you visited an authorized distributor of Genesis Branded products. Refer to “Coolant”
of the chapter 9 for the position of standard and low conductivity coolant reservoir.

9-9
09
Normal Maintenance Schedule
MAINTENANCE
INTERVALS
MAINTENANCE
ITEMMonths
4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 76 80 84 88 92 96
Miles×1,000
5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120
Km×1,000
8 16 24 32 40 48 56 64 75 80 88 96 104 112 120 128 136 144 152 160 168 176 184 192
Disc brakes and pads I I
IIIIII
Steering gear rack,
linkage, and bootsII
IIIIII
Drive shafts and boots I I
IIIIII
Air conditioning
compressor, air conditioner
refrigerant and performanceII
IIIIII
Reduction gear fluid I I I
Brake pedal I I
IIIIII
Brake fluidInspect every 5,000 miles (8,000 km) or 12 months,
Replace every 60,000 miles (96,000 km) or 48 monthsI : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.

9-10
Maintenance
Maintenance Under Severe Usage and Low Mileage Conditions
The following items must be serviced more frequently on cars mainly used under
severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
Maintenance itemMaintenance
operationMaintenance intervalsDriving
condition
Reduction gear fluidREvery 80,000 miles
(12,000 km)A, C, F, G, I, K
Steering gear rack,
linkage and bootsIInspect more frequently
depending on the conditionC, D, E, F, G
Front suspension ball
jointsIInspect more frequently
depending on the conditionC, D, E, F, G
Disc brakes and pads,
calipers and rotorsIInspect more frequently
depending on the conditionC, D, E, G, H
Driveshaft and bootsIInspect more frequently
depending on the conditionC, D, E, F,
G, H, I , J
Climate control air filterRReplace more frequently
depending on the conditionC, E, G
Severe driving conditions
A. Repeatedly driving short distance of less than 5 miles (8 km) in normal temperature
or less than 10 miles (16 km) in freezing temperature
B. Low speed driving for long distances
C. Driving on rough, dusty, muddy, unpaved, graveled or salt spread roads
D. Driving in areas using salt or other corrosive materials or in very cold weather
E. Driving in heavy dust condition
F. Driving in heavy traffic area
G. Driving on uphill, downhill, or mountain roads repeatedly
H. Towing a trailer, or using a camper or roof rack
I. Driving as a patrol car, taxi, other commercial use or vehicle towing
J. Driving over 106 mph (170 km/h)
K. Frequently driving in stop-and-go conditions
M. Driving more than 10 years or 100,000 miles

9-11
09
Cooling System
Check cooling system components, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
Coolant
The coolant should be changed at the
intervals specified in the maintenance
schedule.
Reduction Gear Fluid
The reduction gear fluid should be
inspected according to the intervals
specified in the maintenance schedule.
Brake Hoses and Lines
Visually check for proper installation,
chafing, cracks, deterioration and any
leakage. Replace any deteriorated or
damaged parts immediately.
Brake Fluid
Check the brake fluid level in the brake
fluid reservoir. The level should be
between the MIN and the MAX marks
on the side of the reservoir. Use only
hydraulic brake fluid conforming to DOT
4 specification.
Brake Discs, Pads, Calipers and
Rotors
Check the pads, the disc, and the rotor
for any excessive wear-out. Inspect
calipers for any fluid leakage.
Suspension Mounting Bolts
Check the suspension connections for
looseness or damage. Retighten to the
specified torque.
Steering Gear Box, Linkage &
Boots/Lower Arm Ball Joint
With the vehicle stopped and the vehicle
off, check for excessive free-play in the
steering wheel. Check the linkage for
bends or damage. Check the dust boots
and ball joints for deterioration, cracks,
or damage.
Replace any damaged parts.
Drive Shafts and Boots
Check the drive shafts, boots and clamps
for cracks, deterioration, or damage.
Replace any damaged parts and, if
necessary, repack the grease.
Air Conditioning Refrigerant
Check the air conditioning lines and
connections for leakage and damage.
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS

9-14
Maintenance
Checking the Brake Fluid Level
OJWEV091003
Check the fluid level in the reservoir
periodically. The fluid level should be
between MAX and MIN marks on the side
of the reservoir.
Before removing the reservoir cap and
adding brake fluid, clean the area around
the reservoir cap thoroughly to prevent
brake fluid contamination.
If the level is low, add the specified brake
fluid to the MAX level. The level will fall
with accumulated kilometers. This is a
normal condition associated with the
wear of the brake linings. If the fluid level
is excessively low, have the brake system
be checked by an authorized retailer of
Genesis Branded products.
WARNING
If the brake system requires frequent
additions of fluid this could indicate
a leak in the brake system. Have the
vehicle be inspected by an authorized
retailer of Genesis Branded products.
WARNING
Do not let brake fluid enter into your
eyes. If brake fluid gets in your eyes,
flush your eyes with clean water for
at least 15 minutes and get immediate
medical attention.
NOTICE

[Do not allow brake fluid to contact
the vehicle’s body paint, as it will
result in paint damage.

[NEVER use brake fluid which has
been exposed to open air for an
extended time, as its quality cannot
be guaranteed. It should be disposed
of properly.

[Do not use the wrong type of brake
fluid. A few drops of mineral based
oil in your brake system can damage
brake system parts.
Information
Use only the specified brake fluid (refer
to “Recommended Lubricants and
Capacities” section in chapter 2).
BRAKE FLUID

9-26
Maintenance
Tire Replacement
Tread wear indicatorTread wear indicator
OHI078080
If the tire is worn evenly, a tread
wear indicator will appear as a solid
band across the tread. This shows
there is less than 1/16 in. (1.6 mm) of
tread left on the tire. Replace the tire
when this happens.
Do not wait for the band to appear
across the entire tread before
replacing the tire.
WARNING
To reduce the risk of DEATH or
SERIOUS INJURY:

[Replace tires that are worn, show
uneven wear, or are damaged.
Worn tires can cause loss of
braking effectiveness, steering
control, and traction.

[Always replace tires with the
same size as each tire that was
originally supplied with this
vehicle. Using tires and wheels
other than the recommended
sizes could cause unusual
handling characteristics, poor
vehicle control, or negatively
affect your vehicle’s Anti-Lock
Brake System (ABS) resulting in a
serious accident.
[When replacing tires (or wheels),
it is recommended to replace
the two front or two rear tires (or
wheels) as a pair. Replacing just
one tire can seriously affect your
vehicle’s handling.

[Tires degrade over time, even
when they are not being used.
Regardless of the remaining
tread, Genesis Branded Vehicle
recommends that tires be
replaced after six (6) years of
normal service.

[Heat caused by hot climates or
frequent high loading conditions
can accelerate the aging process.
Failure to follow this warning
may cause sudden tire failure,
which could lead to a loss of
vehicle control resulting in an
accident.
Compact spare tire (if equipped)
replacement
A compact spare tire has a shorter
tread life than a regular size tire.
Replace it when you can see the
tread wear indicator bars on the tire.
The replacement compact spare tire
should be the same size and design
tire as the one provided with your
new vehicle and should be mounted
on the same compact spare tire
wheel. The compact spare tire is
not designed to be mounted on a
regular size wheel, and the compact
spare tire wheel is not designed for
mounting a regular size tire.

9-29
09
4. Genesis exclusive tire
Genesis Branded Vehicle
recommends that tires designed
specifically for Genesis vehicles
be used. You may find the marking
“GOE” (Genesis Original Equipment)
embossed on the tire sidewall.
5. Tire ply composition and material
The number of layers or plies of
rubber-coated fabric in the tire. Tire
manufacturers also must indicate the
materials in the tire, which include
steel, nylon, polyester, and others.
The letter “R” means radial ply
construction; the letter “D“ means
diagonal or bias ply construction;
and the letter “B” means belted-bias
ply construction.
6. Maximum permissible inflation
pressure
This number is the greatest amount
of air pressure that should be put in
the tire. Do not exceed the maximum
permissible inflation pressure. Refer
to the Tire and Loading Information
label for recommended inflation
pressure.
7. Maximum load rating
This number indicates the maximum
load in kilograms and pounds that
can be carried by the tire. When
replacing the tires on the vehicle,
always use a tire that has the same
load rating as the factory installed
tire.
8. Uniform tire quality grading
Quality grades can be found where
applicable on the tire sidewall
between tread shoulder and
maximum section width.
For example:
TREADWEAR 200
TRACTION AA
TEMPERATURE A
Tr e a d w e a r
The tread wear grade is a
comparative rating based on the
wear rate of the tire when tested
under controlled conditions on a
specified government test course.
For example, a tire graded 150 would
wear one-and-a-half times (1½) as
well on the government course as a
tire graded 100.
The relative performance of tires
depends upon the actual conditions
of their use, however, and may
depart significantly from the norm
due to variations in driving habits,
service practices and differences in
road characteristics and climate.
These grades are molded on the
sidewalls of passenger vehicle tires.
The tires available as standard or
optional equipment on your vehicle
may vary with respect to grade.
Traction - AA, A, B & C
The traction grades, from highest
to lowest, are AA, A, B and C. Those
grades represent the tire’s ability to
stop on wet pavement as measured
under controlled conditions on
specified government test surfaces
of asphalt and concrete. A tire
marked C may have poor traction
performance.