engine GMC C-SERIES 1999 Owners Manual

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6-74
Replacement Bulbs
It is recommended that you use an AC
type bulb
whenever you need to replace one.
Before you replace any bulbs, be sure that all lamps are
off and the engine isn't running.
Capacities and Specifications
Replacement part numbers listed in this section are
based on the latest information available at the time of
printing. They are subject to later change. If a part listed
here isn't the same as the part in your vehicle when it
was built, or if you have any questions, please contact
your GM Truck dealer.
Engine Identification and Data
Engine RPO LG5 LP4/L21
Engine Type 7.2L L6 7.4L V8
Fuel System HEUI SPFI
Firing Order
1
-5-3-6-2-41-8-4-3-6-5-7-2
Wheel Nut Torque
Refer to ªTightening the Wheel Nutsº in this section for
wheel nut torque information.
Cooling System Capacity
Model Quarts (Liters)
7.2L 32.0 (30.0). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
with automatic transmission 30.0 (28.4). . . . . . . . . .
7.4L 25.0 (23.7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
with automatic transmission 23.0 (22.7). . . . . . . . . .
Above capacities (volumes) are approximate.
Crankcase Capacity
Capacities (volumes) shown are for normal refill. Add
oil as indicated when the oil filter element is changed.
Capacities given are approximate
-- keep level within
the operating range. Do not operate with fluid level
below the ADD line.
Engine
Capacity
-- Quarts (Liters)
7.2L 21 (19.0)*
7.4L 8 (7.5)
*Additional oil is required with auxiliary oil filter
systems. Make sure to add enough extra oil to fill the
auxiliary oil filter system. For vehicles equipped with
the LUBERFINER 750
-C, add 14 quarts (13.25 L).
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6-75
Extending the recommended oil change interval requires
the use of an infrared oil analysis program which shows
the condition of the oil and its additives. For more
information, consult your GM Truck dealer, who is an
authorized Caterpillar

engine dealer.
Transmission Capacity
Capacities (volumes) shown are approximate. For
manual transmissions, the correct oil level is to the
bottom of the fluid fill plug opening. The oil capacity
will vary, due to the angle of the transmission, with the
vehicle. For automatic transmissions, see the Allison
Automatic Transmission Operator's Manual for oil
check and maintenance information.
Manual Transmission Pints (Liters)
RT6609 12.0 (5.7). . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RT6610 12.0 (5.8). . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RTO6610 12.0 (5.8). . . . . . . . . . . . . . . . . . . . . . . . . . . RT6613 16.0 (7.5). . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RT7608LL 19.5 (9.3). . . . . . . . . . . . . . . . . . . . . . . . . .
RT8609 15.0 (7.0). . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FS4205A, FS4205B, FS4205C 12.5 (5.9). . . . . . . . . .
5205A, FS5205C 12.5 (5.9). . . . . . . . . . . . . . . . . . . . .
FS5306 18.0 (8.5). . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FS6305A, FS6305B 19.0 (9.0). . . . . . . . . . . . . . . . . . .
FS6306 19.5 (9.2). . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FS7206 20.0 (9.5). . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T8607B 36.0 (17.0). . . . . . . . . . . . . . . . . . . . . . . . . . .
Automatic Transmission Pints (Liters)
AT542 (for oil pan filter change) 30.0 (14.0)*. . . . . . .
AT545 (for oil pan filter change) 40.0 (19.0)*. . . . . . .
MT643 (for oil pan filter change) 13.0 (24.5)*. . . . . .
MT653 (for oil pan filter change) 36.0 (17.0)*. . . . . .
*Add two pints (one liter) when changing spin
-on filter.
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6-77
Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same.
If the air conditioning system in your vehicle needs
refrigerant, be sure the proper refrigerant is used.
If you're not sure, ask your dealer.
Air Conditioning Refrigerant Capacity
Refrigerant R-134a 2.5 lbs. (1.134 kg). . . . . . . . . . . .
This capacity (volume) is approximate.
Normal Maintenance Replacement
Parts
Allison Transmission External Filters
Engine GM (AC) Part Number
7.2L 25011122 (PF897). . . . . . . . . . . . . . . . . . . . . . .
7.4L 25011122 (PF897). . . . . . . . . . . . . . . . . . . . . . .
Air Compressor Filter
Air Compressor GM Part Number
Bendix Tu
-Flo
550 (13.2 CFM)2467368
Service Replacement Part and
Filter Recommendations
Engine 7.2L 7.4L
RPO LG5 LP4/L21
Spark Plug Ð AC Type R41
-932
ÐGap Ð 0.060 inch
(1.52 mm)
ÐTorque Ð 22.0 lb. ft.
(30.0 Nm)
Oil Filter CAT

2P4004 AC Type PF-932
PCV Valve Ð AC Type CV
-774C
Air Cleaner* Donaldson
P522606Donaldson
P533355
Fuel Filter AC
-TP-915 Pri-
mary**AC Type GF-481
Pressure Caps RC
-54 Ð
*Optional Davco (K28) D350921 spin
-on type filter
located in component box.
**Optional Cold Weather (KUK) Racor B6484GM
spin
-on type located in component box. Optional Davco
heated fuel water separator mounted on the side of the
diesel engine.
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7-4
Part A: Scheduled Maintenance
Services
Using Your Maintenance Schedule
We at General Motors want to help you keep your
vehicle in good working condition. But we don't know
exactly how you'll drive it. You may drive very short
distances only a few times a week. Or you may drive
long distances all the time in very hot, dusty weather.
You may use your vehicle in making deliveries or in
many other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements. So please read the
following and note how you drive. If you have any
questions on how to keep your vehicle in good
condition, see your GM dealer.
This part tells you the maintenance services you should
have done and when you should schedule them. If you
go to your dealer for your service needs, you'll know
that GM
-trained and supported service people will
perform the work using genuine GM parts.The proper fluids and lubricants to use are listed in Part C.
Make sure whoever services your vehicle uses these. All
parts should be replaced and all necessary repairs done
before you or anyone else drives the vehicle.
This schedule is for vehicles that:

carry passengers and cargo within recommended
limits. You will find these limits on your vehicle's
Certification/Tire label. See ªLoading Your Vehicleº
in the Index.

are driven on reasonable road surfaces within legal
driving limits.

use the recommended fuel. See ªFuelº in the Index.
Scheduled Maintenance Supplements
If your vehicle has a Caterpillar diesel engine, your
GM Owner's Manual is supplemented by the Caterpillar
Diesel Engine Operation & Maintenance Manual. If your
vehicle has an Allison transmission, your GM Owner's
Manual is supplemented by an Allison Transmission
Operator's Manual. Always refer to these manuals for
related maintenance services.
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7-5
Scheduled Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be performed after 100,000 miles
(166 000 km) at the same intervals. The services shown
after 100,000 miles (166 000 km) should be performed
at those same intervals.
This vehicle has a computer that lets you know when to
change your engine oil. This is not based on mileage,
but on engine revolutions and engine operating
temperature. When the computer has calculated that the
oil needs changing, the Oil Life Indicator will indicate
that a change is necessary.
See ªFootnotesº at the end of this Maintenance Schedule
for further explanation of maintenance services and
Caterpillar

diesel application.
100 Miles (160 km)
Wheel stud nut service. (45)
500 Miles (800 km)
Wheel stud nut service. (45)
1,000 Miles (1 600 km)
Wheel stud nut service. (45)(46)
3,000 Miles (5 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Clutch pedal free travel service. (10)
Rear axle air shift motor service. (11)
6,000 Miles (10 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Lubricate door hinge pins and rollers with engine oil.
Wheels and tires service. (15)
Hydraulic brake service (or every 6 months,
whichever occurs first). (7)
Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)
Clutch pedal free travel service. (10)
9,000 Miles (15 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
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7-6 12,000 Miles (20 000 km)

Engine oil and filter service. (3)(9)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)

Chassis lubrication service (or every 6 months,
whichever occurs first). (12)

Lubricate door hinge pins and rollers with engine oil.

Wheels and tires service. (15)

Hydraulic brake service (or every 6 months,
whichever occurs first). (7)

Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)

Engine drive belts service (or every 12 months,
whichever occurs first). (18)

Clutch pedal free travel service. (10)

Throttle linkage service. (19)

Thermostatically controlled engine cooling
fan service. (4)(20)

Shields and underhood insulation service. (4)(5)(21)

Check air brake relay valve operation and check for
leaks (or every month, or every 300 hours,
whichever occurs first).
15,000 Miles (25 000 km)

Engine oil and filter service. (3)(9)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)

Steering system service. (13)

Front and rear suspension service. (14)

Spring
-to-axle U-bolts and shackle bolts service. (16)

Exhaust system service (or every 6 months,
whichever occurs first). (3)(4)(17)

Air brake service (or every 6 months, whichever
occurs first). (39)
18,000 Miles (30 000 km)

Engine oil and filter service. (3)(9)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)

Chassis lubrication service (or every 6 months,
whichever occurs first). (12)

Inspect door hinge pins and bushings and replace as
necessary. Lubricate door hinge pins and rollers with
engine oil.
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7-7

Replace air conditioning filter dryer (or every
18 months, whichever occurs first, and whenever
refrigerant charge is lost for any reason).

Wheels and tires service. (15)

Hydraulic brake service (or every 6 months,
whichever occurs first). (7)

Hydraulic brake caliper service (or every 6 months,
whichever occurs first). (22)

Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)

Clutch pedal free travel service. (10)

Clean air brake application valve (or every 3 months,
or every 300 hours, whichever occurs first);
lubricate linkage.
21,000 Miles (35 000 km)

Engine oil and filter service. (3)(9)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
24,000 Miles (40 000 km)

Engine oil and filter service. (3)(9)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)

Lubricate door hinge pins and rollers with engine oil.

Wheel bearing (grease type) service (or every
24 months, whichever occurs first, and whenever
hubs are removed). (23)

Wheels and tires service. (15)

Hydraulic brake service (or every 6 months,
whichever occurs first). (7)

Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)

Engine drive belts service (or every 12 months,
whichever occurs first). (18)

Clutch pedal free travel service. (10)

Throttle linkage service. (19)

Thermostatically controlled engine cooling
fan service. (4)(20)

Shields and underhood insulation service. (4)(5)(21)

Air intake system service (or every 24 months,
whichever occurs first). (4)(5)(24)

Thermostatically controlled air cleaner service
(or every 24 months, whichever occurs first).
(3)(4)(25)

(Continued)
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7-8 24,000 Miles (40 000 km) (Continued)

Evaporative Control System service (if equipped) (or
every 24 months, whichever occurs first). (3)(26)

Rear axle air shift motor service. (11)
Check air brake relay valve operation and check for
leaks (or every month, or every 300 hours,
whichever occurs first).
Air brake chamber service (or every 2 months,
whichever occurs first). (41)
Trailer brake hand control valve service (or every
3 months, or 900 hours, whichever occurs first). (42)
27,000 Miles (45 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
30,000 Miles (50 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Replace fuel filter(s) (or every 12 months, whichever
occurs first). (3)Air cleaner filter replacement service (or every
24 months, whichever occurs first). (3)(4)(27)
Steering system service. (13)
Front and rear suspension service. (14)
Spring
-to-axle U-bolts and shackle bolts service. (16)
Exhaust system service (or every 6 months,
whichever occurs first). (3)(4)(17)
Air brake service (or every 6 months, whichever
occurs first). (39)
Lubricate door hinge pins and rollers with engine oil.
Wheels and tires service. (15)
Hydraulic brake service (or every 6 months,
whichever occurs first). (7)
Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)
Clutch pedal free travel service. (10)
Air brake automatic slack adjuster service (or every
500 hours, whichever occurs first). (40)
33,000 Miles (55 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
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7-9 36,000 Miles (60 000 km)

Engine oil and filter service. (3)(9)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)

Chassis lubrication service (or every 6 months,
whichever occurs first). (12)

Inspect door hinge pins and bushings and replace as
necessary. Lubricate door hinge pins and rollers with
engine oil.

Replace air conditioning filter dryer (or every
18 months, whichever occurs first, and whenever
refrigerant charge is lost for any reason).

Wheels and tires service. (15)

Hydraulic brake service (or every 6 months,
whichever occurs first). (7)

Hydraulic brake caliper service (or every 6 months,
whichever occurs first). (22)

Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)

Engine drive belts service (or every 12 months,
whichever occurs first). (18)

Clutch pedal free travel service. (10)

Throttle linkage service. (19)

Thermostatically controlled engine cooling
fan service. (4)(20)
Shields and underhood insulation service. (4)(5)(21)

Check air brake relay valve operation and check for
leaks (or every month, or every 300 hours,
whichever occurs first).

Clean air brake application valve (or every 3 months,
or every 300 hours, whichever occurs first);
lubricate linkage.
39,000 Miles (65 000 km)

Engine oil and filter service. (3)(9)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
42,000 Miles (70 000 km)

Engine oil and filter service. (3)(9)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)

Chassis lubrication service (or every 6 months,
whichever occurs first). (12)

Lubricate door hinge pins and rollers with engine oil.

Wheels and tires service. (15)

Hydraulic brake service (or every 6 months,
whichever occurs first). (7)

Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)

Clutch pedal free travel service. (10)
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7-10 45,000 Miles (75 000 km)

Engine oil and filter service. (3)(9)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)

Steering system service. (13)

Front and rear suspension service. (14)

Spring
-to-axle U-bolts and shackle bolts service. (16)

Exhaust system service (or every 6 months,
whichever occurs first). (3)(4)(17)

Air brake service (or every 6 months, whichever
occurs first). (39)
48,000 Miles (80 000 km)

Engine oil and filter service. (3)(9)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)

Chassis lubrication service (or every 6 months,
whichever occurs first). (12)

Lubricate door hinge pins and rollers with engine oil.

Wheel bearing (grease type) service (or every
24 months, whichever occurs first, and whenever
hubs are removed). (23)

Wheels and tires service. (15)

Hydraulic brake service (or every 6 months,
whichever occurs first). (7)
Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)

Engine drive belts service (or every 12 months,
whichever occurs first). (18)

Clutch pedal free travel service. (10)

Throttle linkage service. (19)

Thermostatically controlled engine cooling
fan service. (4)(20)

Shields and underhood insulation service. (4)(5)(21)

Air intake system service (or every 24 months,
whichever occurs first). (4)(5)(24)

Thermostatically controlled air cleaner service (or
every 24 months, whichever occurs first).
(3)(4)(25)

Evaporative Control System service (if equipped) (or
every 24 months, whichever occurs first). (3)(26)

Rear axle air shift motor service. (11)
Check air brake relay valve operation and check for
leaks (or every month, or every 300 hours,
whichever occurs first).
Air brake chamber service (or every 2 months,
whichever occurs first). (41)
Trailer brake hand control valve service (or every
3 months, or 900 hours, whichever occurs first). (42)
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