engine GMC C-SERIES 1999 Owners Manual

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6-42
Battery
Your new vehicle comes with one or more ACDelco
Freedom
maintenance free batteries. When it's time
for a new battery, we recommend an ACDelco Freedom
maintenance free battery. Be sure it has the replacement
number shown on the original battery's label.
Vehicle Storage
If you're not going to drive your vehicle for 25 days or
more, remove the black, negative (
-) cable from the
battery. This will help keep your battery from running
down. (If your vehicle has more than one battery, be
sure to remove the negative (
-) battery cable from
each battery.)
CAUTION:
Batteries have acid that can burn you and gas
that can explode. You can be badly hurt if you
aren't careful. See ªJump Startingº in the Index
for tips on working around a battery without
getting hurt.
When you are ready to use the vehicle again, refer to the
engine starting procedure in the Index.
Contact your dealer to learn how to prepare your vehicle
for longer storage periods.
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6-44
Other Service Items
Component Box
Your vehicle has a component box along the left frame rail.
What is in the box depends on what options are on your
vehicle. Normally, the fuel filter, air dryer, Luberfiner oil
filter, emission canister or other components are in there.
To get into the box, you first have to remove the top
cover. To do that, remove the two 8 mm bolts on top and
the single 8 mm bolt at the top front. Then, pull the
cover toward you and lift it off.You can then remove the front cover if you need to, by
removing the two 8 mm bolts and pulling it off.
When you're through, be sure to put the front cover on,
before you put on the top cover.
Fuel Filter (Gasoline Engines)
The steel fuel filter is located inside the component box
at the rear. See your Maintenance Schedule for
recommended service intervals.
If your vehicle is equipped with the optional Davco
spin
-on type filter, it is also located in the component box.
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6-45 Fuel Filter (Diesel Engines)
The ACDelco
fuel filter is located in the component
box. See your Maintenance Schedule for recommended
service intervals.
Primary Fuel Filter and Water Separator
(Option)
If you have a Caterpillar

diesel engine, you may
have this spin
-on filter.
It is in the component box
on the driver's side behind
the fender.
It has a clear plastic drain bowl at the bottom. Check the
drain bowl occasionally for any water or particles. To
drain the bowl, shut off the engine. Then partially open
the drain valve at the bottom of the filter. See ªEngine
Oilº in the Index for proper disposal procedures.
Secondary Fuel Filter and Water
Separator/Heater (Option)
If you have a Caterpillar

diesel engine, you may have
this spin
-on filter and fuel
separator/heater. It is
mounted on the passenger's
side of the engine.
It has a metal drain bowl at the bottom. Occasionally, check
the bowl for any water or particles. To check or drain the
bowl, shut off the engine. Then push up on the spring loaded
drain valve until clear fuel is flowing from the valve. The
particles or water will drain out first. See ªEngine Oilº in the
Index for proper disposal procedures.
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6-46 Automatic Ether Injection System (Option)
If your diesel engine vehicle
has this feature, the ether
cylinder is on the upper
right rear side of the engine
compartment.
To change an empty ether cylinder, follow these steps.
1. Loosen the 5/16 inch screw head on the
cylinder
-to-bracket clamp.
2. Spread the clamp apart.3. Clean any dirt from the neck of the cylinder and the
top of the valve before you take out the cylinder.
4. Check the inside of the valve for any foreign matter.
Clean the valve as necessary.
5. Cover the valve to protect it from dirt and take out
the cylinder.
6. Install a new gasket whenever you take out the
cylinder. Use only one gasket and spread a light film
of clean oil on it before installation.
7. Put in the new cylinder. Turn it clockwise until it just
starts to contact the gasket.
8. Tighten the cylinder another half turn (180 degrees).
Don't over
-tighten.
9. Retighten the cylinder clamp.
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6-48 Muffler/Catalytic Converter Assemblies
(Diesel Engines)
Some vehicles equipped with a Caterpillar
diesel engine
utilize a catalytic converter
-muffler assembly. If your
vehicle is equipped with a catalytic converter
-muffler,
some special procedures may need to be followed when
servicing your vehicle. Consult your GM Truck dealer
who is an authorized Caterpillar

engine dealer
for service.
To determine your vehicle's muffler type, examine the
muffler outer housing. If your system is a catalytic
converter
-muffler type, the housing will be stamped
with the CAT logo.
Tires
Your new vehicle comes with high-quality tires made by
a leading tire manufacturer. If you ever have questions
about your tire warranty and where to obtain service, see
your GM Warranty booklet for details.
CAUTION:
Poorly maintained and improperly used tires
are dangerous.

Overloading your tires can cause
overheating as a result of too much friction.
You could have an air
-out and a serious
accident. See ªLoading Your Vehicleº in
the Index.

Underinflated tires pose the same danger as
overloaded tires. The resulting accident
could cause serious injury. Check all tires
frequently to maintain the recommended
pressure. Tire pressure should be checked
when your tires are cold.

Overinflated tires are more likely to be cut,
punctured or broken by a sudden
impact
-- such as when you hit a pothole.
Keep tires at the recommended pressure.

Worn, old tires can cause accidents. If your
tread is badly worn, or if your tires have
been damaged, replace them.
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6-67
Vehicle Identification Number (VIN)
This is the legal identifier for your vehicle. It appears on
a plate in the front corner of the instrument panel, on the
driver's side. You can see it if you look through the
windshield from outside your vehicle. The VIN also
appears on the Vehicle Certification and Service Parts
labels and the certificates of title and registration.
Engine Identification
The 8th character in your VIN is the engine code. This
code will help you identify your engine, specifications
and replacement parts.
Service Statement
One of these statements is on your Certification/Tire
label. Here is what each one means.
TRUCK SERVICE
-- A vehicle made to carry property or
special equipment. It is made for uniform frame loading.
That includes using the vehicle to pull a full trailer.TRUCK
-TRACTOR -- A vehicle made to draw other
vehicles. It's made to carry part of the load of the trailer.
It is made for point frame loading, usually for a
semi
-trailer (ªfifth wheelº).
MAX. VERT. CG
-- The highest allowable vertical
center of gravity, at the highest allowable GVWR. It's
measured from level ground in inches.
TRUCK
-CANADA -- A vehicle first sold in Canada
with a non
-school bus application, or cab models with
regular production option RQ2 (ªtruck serviceº).
TRACTOR
-CANADA -- A cab model with regular
production option RQ3 (ªtruck
-tractor serviceº).
Service Parts Identification Label
You'll find this label in a location determined by the
body manufacturer. It's very helpful if you ever need to
order parts. On this label is:

your VIN,

the model designation,

paint information and

a list of all production options and special equipment.
Be sure that this label is not removed from the vehicle.
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6-68
Electrical System
Add-On Electrical Equipment
NOTICE:
Don't add anything electrical to your vehicle
unless you check with your dealer first. Some
electrical equipment can damage your vehicle
and the damage wouldn't be covered by your
warranty. Some add
-on electrical equipment can
keep other components from working as
they should.
Headlamp Wiring
The headlamp wiring is protected by a circuit breaker in
the light switch. An electrical overload will cause the
lights to go on and off, or in some cases to remain off.
If this happens, have your headlamp wiring checked
right away.
Windshield Wiper Fuses
The windshield wiper motor is protected by a circuit
breaker inside the motor and a circuit breaker in the fuse
block. If the motor overheats, the wipers will stop until
the motor cools. If the overload is caused by an
electrical problem, be sure to get it fixed.
Fusible Links
A fusible link is a short piece of wire several gage sizes
smaller than the circuit it protects. It will melt in an
overload situation, opening the circuit.
Your starter relay and other circuits have these fusible
links. The size is printed on the insulation. If the insulation
is burned beyond recognition, consult your GM dealer for
the proper size. Replace a fusible link with one of the
same size and insulation type. Fusible link insulation is a
special purpose high
-temperature material.
The hydraulic brake booster motor feed circuit and
starter relay circuit are protected by a fusible link.
Vehicles with a diesel engine have a fusible link for the
intake heater feed circuit. Vehicles equipped with an
electronically controlled diesel engine also have a
fusible link for the engine control unit.
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6-71
Name Circuits Protected
CHAS Exhaust Brake, Air Suspension
Dump Valve, Air Dryer, HYD
ABS ECHU
PARK LP Auxiliary Wiring, Air Conditioner
Controls, Parking Lamps, Turn
Signals, Taillamps, Stoplamps,
Marker Lamps, Trailer Running
Lamps, Lighted Mirrors, Radio
Receiver, Mirror Clearance Lamps
HORN Horn/Diagnostic Connector
PRK BRK Parking Brake Module
FUEL Heated Fuel Filter (Diesel
Engines) or Fuel Pump
(Gasoline Engines)
AXLE Heated Mirrors, Radiator Shutters,
Tw o
-Speed Axle Motor,
Tw o
-Speed Axle Switch
MRKR LP Roof Marker Lamps,
Trailer Marker Lamps,
Marker Lamp RelayName Circuits Protected
CIG/AUX Cigarette Lighter,
Auxiliary Power Jacks
AUX Auxiliary Wiring Relay
IGN RLY/VIN Vehicle Interface Module
(Diesel Engines) or Generator,
Coil, Injectors (Gasoline Engines)
WDO Power Windows
CRNK Starter Relay
IGN SW Instrument Panel Cluster Telltales
AUX Auxiliary Wiring
RDO Radio, Auxiliary Wiring
DR LK Power Door Locks
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6-72
Maxi-Fuse Block
When a circuit goes out, first check the instrument panel
circuit breaker block. If no circuit breakers are out there,
the problem could in the maxi
-fuse block.
This block uses blade
-type fuses. It's on the upper
passenger side of the engine compartment at the rear.
To access the maxi-fuse block, gently squeeze both
sides of the cover to unlatch the tabs at the top. Then,
unsnap both attachments at the bottom and remove
the cover.
Power is fed through these fuses to devices such as the
headlamp switch, ignition switch feed circuits and the
auxiliary brake pump (hydraulic brake vehicles).
Be sure to replace maxi
-fuses with maxi-fuses of the
same rating. Do not use maxi
-fuses of higher amperage
than those indicated on the maxi
-fuse block.
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6-73
Name Circuits/Circuit Breakers
Protected
STP/HAZ
TURNStop Lamp, Turn Signal/Hazard
Lights, Fuel, Ignition Relay
(Gasoline Engines)
IGN SW3 Air Conditioner, Ignition Switch,
Axle, ChassisName Circuits/Circuit Breakers
Protected
INT/EXT
LIGHTSParking Lamps,
Dome/Panel Lights
HEAD LAMP Headlamps,
Daytime Running Lamps
AUX WRG Auxiliary, Park Brake
IGN SW1 Ignition Switch, Wash/Wipe,
Crank, Radio
HYD PUMP Hydraulic Brake,
Brake Pump Motor
HYD ABS EHCU
PWR
WDO/LCKSWindow, Door Locks
PARK BRK Parking Brake Motor
BLOWER
HORNBlower, Horn, Cigarette
Lighter/Auxiliary
FUEL/ENGINE Empty
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