cooling GMC C-SERIES 1999 Owner's Guide

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7-12 60,000 Miles (100 000 km) (Continued)

Exhaust system service (or every 6 months,
whichever occurs first). (3)(4)(17)

Air brake service (or every 6 months, whichever
occurs first). (39)

Lubricate door hinge pins and rollers with engine oil.

Wheels and tires service. (15)

Hydraulic brake service (or every 6 months,
whichever occurs first). (7)

Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)

Engine drive belts service (or every 12 months,
whichever occurs first). (18)

Clutch pedal free travel service. (10)

Throttle linkage service. (19)

Thermostatically controlled engine cooling
fan service. (4)(20)

Shields and underhood insulation service. (4)(5)(21)

Positive Crankcase Ventilation (PCV) system service
(or every 60 months, whichever occurs first). (3)(33)

Check air brake relay valve operation and check for
leaks (or every month, or every 300 hours,
whichever occurs first).

Air brake automatic slack adjuster service (or every
500 hours, whichever occurs first). (40)
63,000 Miles (105 000 km)

Engine oil and filter service. (3)(9)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
66,000 Miles (110 000 km)

Engine oil and filter service. (3)(9)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)

Chassis lubrication service (or every 6 months,
whichever occurs first). (12)

Lubricate door hinge pins and rollers with engine oil.

Wheels and tires service. (15)

Hydraulic brake service (or every 6 months,
whichever occurs first). (7)

Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)

Clutch pedal free travel service. (10)
69,000 Miles (115 000 km)

Engine oil and filter service. (3)(9)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
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7-13 72,000 Miles (120 000 km)

Engine oil and filter service. (3)(9)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)

Chassis lubrication service (or every 6 months,
whichever occurs first). (12)

Inspect door hinge pins and bushings and replace as
necessary. Lubricate door hinge pins and rollers with
engine oil.

Replace air conditioning filter dryer (or every
18 months, whichever occurs first, and whenever
refrigerant charge is lost for any reason).

Wheel bearing (grease type) service (or every
24 months, whichever occurs first, and whenever
hubs are removed). (23)

Wheels and tires service. (15)

Hydraulic brake service (or every 6 months,
whichever occurs first). (7)

Hydraulic brake caliper service (or every 6 months,
whichever occurs first). (22)

Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)

Engine drive belts service (or every 12 months,
whichever occurs first). (18)

Clutch pedal free travel service. (10)
Throttle linkage service. (19)

Thermostatically controlled engine cooling
fan service. (4)(20)

Shields and underhood insulation service. (4)(5)(21)

Air intake system service (or every 24 months,
whichever occurs first). (4)(5)(24)

Thermostatically controlled air cleaner service (or
every 24 months, whichever occurs first). (3)(4)(25)

Fuel tank, fuel cap and fuel lines service (or every
72 months, whichever occurs first). (3)(30)

EGR system inspection (or every 72 months,
whichever occurs first). (3)(31)
Electronic Vacuum Regulator Valve (EVRV)
inspection (or every 72 months, whichever occurs
first). (3)(32)
Evaporative Control System Service (if equipped)
(or every 24 months, whichever occurs first).
(3)(26)

Rear axle air shift motor service. (11)
Check air brake relay valve operation and check for
leaks (or every month, or every 300 hours,
whichever occurs first).
(Continued)
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7-15

Hydraulic brake service (or every 6 months,
whichever occurs first). (7)

Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)

Engine drive belts service (or every 12 months,
whichever occurs first). (18)

Clutch pedal free travel service. (10)

Throttle linkage service. (19)

Thermostatically controlled engine cooling
fan service. (4)(20)

Shields and underhood insulation service. (4)(5)(21)

Check air brake relay valve operation and check for
leaks (or every month, or every 300 hours,
whichever occurs first).
87,000 Miles (145 000 km)

Engine oil and filter service. (3)(9)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
90,000 Miles (150 000 km)

Engine oil and filter service. (3)(9)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)

Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Replace fuel filter(s) (or every 12 months, whichever
occurs first). (3)

Air cleaner filter replacement service (or every
24 months, whichever occurs first). (3)(4)(27)

Steering system service. (13)

Front and rear suspension service. (14)

Spring
-to-axle U-bolts and shackle bolts service. (16)

Exhaust system service (or every 6 months,
whichever occurs first). (3)(4)(17)

Air brake service (or every 6 months, whichever
occurs first). (39)

Inspect door hinge pins and bushings and replace as
necessary. Lubricate door hinge pins and rollers with
engine oil.

Replace air conditioning filter dryer (or every
18 months, whichever occurs first, and whenever
refrigerant charge is lost for any reason).

Wheels and tires service. (15)

Hydraulic brake service (or every 6 months,
whichever occurs first). (7)

Hydraulic brake caliper service (or every 6 months,
whichever occurs first). (22)

Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)
(Continued)
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7-16 90,000 Miles (150 000 km) (Continued)

Clutch pedal free travel service. (10)

Air brake automatic slack adjuster service (or every
500 hours, whichever occurs first). (40)

Clean air brake application valve (or every 3 months,
or every 300 hours, whichever occurs first);
lubricate linkage.
93,000 Miles (155 000 km)

Engine oil and filter service. (3)(9)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
96,000 Miles (160 000 km)

Engine oil and filter service. (3)(9)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)

Chassis lubrication service (or every 6 months,
whichever occurs first). (12)

Lubricate door hinge pins and rollers with engine oil.

Wheel bearing (grease type) service (or every
24 months, whichever occurs first, and whenever
hubs are removed). (23)

Wheels and tires service. (15)

Hydraulic brake service (or every 6 months,
whichever occurs first). (7)
Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)

Engine drive belts service (or every 12 months,
whichever occurs first). (18)

Clutch pedal free travel service. (10)

Throttle linkage service. (19)

Thermostatically controlled engine cooling
fan service. (4)(20)

Shields and underhood insulation service. (4)(5)(21)

Air intake system service (or every 24 months,
whichever occurs first). (4)(5)(24)

Thermostatically controlled air cleaner service (or
every 24 months, whichever occurs first).
(3)(4)(25)

Evaporative Control System Service (if equipped)
(or every 24 months, whichever occurs first).
(3)(26)

Rear axle air shift motor service. (11)
Check air brake relay valve operation and check for
leaks (or every month, or every 300 hours,
whichever occurs first).
Air brake chamber service (or every 2 months,
whichever occurs first). (41)
Trailer brake hand control valve service (or every
3 months, or 900 hours, whichever occurs first). (42)
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7-17 99,000 Miles (165 000 km)

Engine oil and filter service. (3)(9)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
100,000 Miles (166 000 km)

Change power steering fluid (or every 36 months,
whichever occurs first). (13)

Front axle service (or every 36 months, whichever
occurs first). (38)

Rear axle service
-- Eaton, Rockwell, Spicer Axles
(or every 12 months, whichever occurs first). (1)(37)

Exhaust brake service (if equipped). Check for
excessive spindle free play and smooth operation.
Lubricate ball joint cap.

Accelerator control cable replacement (diesel) (or
every 36 months, whichever occurs first). (19)

Air brake service (or every 12 months, or
3,600 hours, whichever occurs first). (44)
150,000 Miles (240 000 km)

Cooling system service (or every 60 months since
last service, whichever occurs first). (3)(35)
200,000 Miles (320 000 km)

Remove, disassemble, clean and inspect the air brake
trailer supply valve (or every 2 years, or 7,200 hours,
whichever occurs first).
250,000 Miles (400 000 km)

Wheel bearings service -- Eaton Axle (oil-filled) (or
every 36 months, whichever occurs first). (2)(23)

Rear axle service
-- Eaton, Rockwell, Spicer Axles
(or every 36 months, whichever occurs first). (2)(37)

Manual transmission fluid replacement (or every
60 months, whichever occurs first).
300,000 Miles (480 000 km)

Remove, disassemble, clean and inspect the air brake
air dryer (or every 3 years, or 10,800 hours,
whichever occurs first). Replace dessicant on
Bendix
-Westinghouse units.
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7-20
(16) = Check spring-to-axle U-bolts and shackle bolts
for proper torque. See the service manual for torque
sequence and specifications. When parts are replaced,
the torque must be checked and adjusted more often
during the first 6,000 miles (10 000 km). Check torque
at 500 miles (800 km) and 2,000 miles (3 000 km) after
first use of parts.
(17) = Check complete exhaust system and cab areas
near the exhaust system for broken, damaged, missing or
out
-of-position parts. Also inspect for open seams,
holes, loose connections or other conditions which could
let exhaust fumes seep into the driver compartment.
Needed repairs should be made at once. To help
maintain system integrity, replace exhaust pipes
whenever a new muffler is put on.
(18) = Check all engine drive belts for cracks, fraying,
wear and proper tension. Adjust or replace as needed.
(19) = Check throttle linkage for damaged or missing
parts (including throttle return springs), interference or
binding. Fix any problems at once. Do not lubricate
accelerator and cruise control cables.
(20) = With the engine off and below normal operating
temperature, check to see that the thermostatically
controlled engine cooling fan can be rotated by hand on
viscous
-operated drives. Replace as needed.(21) = Check shields and underhood insulation for
damage or looseness. Adjust or replace as needed.
(22) = Lubricate caliper housing, caliper support spring
and caliper support key.
(23) = Wheel bearing service:

Grease type
-- Clean, inspect and lubricate with the
proper wheel bearing grease at designated intervals
or when hubs are removed. See ªRecommended
Fluids and Lubricantsº in the Index.

Oil
-filled type -- Some wheel bearings are lubricated
by rear axle lubricant. When you have oil
-filled
hubs, use lubricant identical to that used in your rear
axle. Lubricant change intervals are the same for
front and rear axles. However, you must maintain oil
level at the OIL LEVEL mark between change
intervals. See ªRecommended Fluids and
Lubricantsº in the Index.
(24) = Check the air intake system installation to see
that gaskets are seated properly and all hose
connections, fasteners and other components are tight.
For gasoline engines, also check to be sure the air
cleaner housing is properly seated, that the cover fits
tightly and that the wing nut is tight. Tighten
connections and fasteners or replace parts as required.
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7-21
(25) = Check thermostatically controlled air cleaner
installation to make certain that all ducts are connected and
correctly installed. Also, check valve for proper operation.
(26) = Evaporative Control System Service (if equipped):
Check all fuel and vapor lines and hoses for proper
connections and correct routing (or every 24 months,
whichever occurs first). Replace parts as needed.
(27) = Replace air cleaner filter (or every 24 months,
whichever occurs first). Replace filter more often if
driving in dusty conditions. Ask your dealer for the
proper replacement intervals for your driving conditions.
(28) = Replace spark plugs. Inspect wires for damage.
Check the wire boot and boot heat shield fit at spark
plugs and coil. Replace parts as needed.
(30) = Check the fuel tank, fuel cap and fuel lines for
damage which could cause leakage. Inspect fuel cap for
correct sealing ability and any indications of damage.
Check fuel cap gasket for even filler neck imprint.
Replace parts as needed.
(31) = Check EGR system as described in the service
manual. See ªService and Owner Publicationsº in the Index.
(32) = Inspect Electronic Vacuum Regulator Valve
(EVRV) filter for excessive contamination or plugging.
If needed, clean filter with solution of soap and water,
let dry and install.(33) = Check the PCV system for proper operation and
clean PCV valve. Replace hoses as needed.
(34) = Replace PCV valve and blow out the PCV valve
hose with compressed air. Replace hoses as needed.
(35) = Drain, flush and refill cooling system. See
ªRecommended Fluids and Lubricantsº in the Index for
what to use. Inspect hoses. Clean radiator, condenser,
pressure cap and neck. Pressure test cooling system and
pressure cap. For Caterpillar
 diesel engines, always refer
to the Caterpillar Diesel Engine Operation & Maintenance
Manual for coolant recommendations and change intervals.
(37) = Rear axle service: Change the lubricant. See
ªRecommended Fluids and Lubricantsº in the Index.
(38) = Front axle service: Re
-pack upper kingpin
roller bearing.
(39) = Air brake service:

Inspect brake lines and hoses for proper hook
-up,
binding, leaks, cracks, chafing, etc. Inspect drum
brake linings for wear or cracks. Inspect other brake
parts at each wheel, including drums, wheel cylinders
and piston heat shields and boots. Check brake pedal
for excessive free play or travel (or every 6 months,
whichever occurs first) and have serviced if needed.
Check brakes more often if driving habits and
conditions result in frequent braking.
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7-26
Engine Cooling System Service
Inspect the hoses and have them replaced if they are
cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed. Clean the outside
of the radiator and air conditioning condenser. To help
ensure proper operation, a pressure test of the cooling
system and pressure cap is recommended at least once
a year.
Exhaust System Check
Be alert for any changes in the sound of the exhaust
system or any smell of fumes. These are signs the
system may be leaking. Have it checked and/or repaired
at once. Refer to ªEngine Exhaustº and ªRunning Your
Engine While You're Parkedº in the Index.
Windshield Wipers and Washers Check
Check operation and condition of the wiper blades.
Check the flow of the washer spray.
Defroster Check
Move the control to the defrost symbol and the fan to HI
or the high symbol. Then check the airflow from the
ducts at the inside base of the windshield.Mirrors and Sun Visors Check
Check that friction joints hold mirrors and sun visors
in place.
Seat Adjuster Check
When adjusting a manual seat, be sure seat adjusters
latch by attempting to move the seat after latching.
Lamps Check
Check panel lighting, warning lights, indicator lights
and interior lamps. On the outside, check: license plate
lamps, sidemarker lamps, reflectors or lights on outside
mirrors, headlamps, parking lamps, identification and
clearance lamps, taillamps, brake lamps, turn signals,
backup lamps and hazard warning flashers. Have
headlamp aim checked at once if beams seem
improperly aimed.
Glass, Mirrors, Lamps and/or Reflectors
Condition Check
Look for broken, scratched, dirty or damaged glass,
mirrors, lamps or reflectors that could reduce the view
or visibility or cause injury. Replace, clean or
repair promptly.
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9-3
Cooling System
Capacity 6-74 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diesel Engines 5-27, 6-25 . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasoline Engines 5-20, 6-23 . . . . . . . . . . . . . . . . . . . . . . . .
Crankcase Capacity 6-74 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cruise Control 2-36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Customer Assistance for Text Telephone Users 8-3 . . . . . . . . .
Customer Assistance Information 8-1 . . . . . . . . . . . . . . . . . . .
Customer Satisfaction Procedure 8-2 . . . . . . . . . . . . . . . . . . . .
Damage
Finish 6-65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sheet Metal 6-64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Daytime Running Lamps 2-44 . . . . . . . . . . . . . . . . . . . . . . . . .
Daytime Running Lamps Indicator Light 2-67 . . . . . . . . . . . .
Defects, Reporting Safety 8-6, 8-7 . . . . . . . . . . . . . . . . . . . . .
Defensive Driving 4-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Defogging 3-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diesel Engine Exhaust Brake 2-16 . . . . . . . . . . . . . . . . . . . . . .
Diff Lock Indicator Light 2-63 . . . . . . . . . . . . . . . . . . . . . . . . .
Do Not Shift Light 2-57 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dome Lamps 2-46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door
Latches Check 7
-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Locks 2-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Locks 2-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Driver Position 1-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Driving
City 4
-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Defensive 4-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drunken 4
-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Freeway 4-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
In a Blizzard 4-26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
In Rain and on Wet Roads 4-16 . . . . . . . . . . . . . . . . . . . . . .
Night 4-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
On Curves 4-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
On Hill and Mountain Roads 4-22 . . . . . . . . . . . . . . . . . . . .
On Snow and Ice 4-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Through Water 4-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Winter 4-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drunken Driving 4-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Equipment, Adding 6-68 . . . . . . . . . . . . . . . . . . . .
Electrical System 6-68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine
Air Cleaner Filter 6
-77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Control 2-42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Automatic Shutdown 2-11 . . . . . . . . . . . . . . . . . . . . . . . . . .
Coolant (Caterpillar
Diesel Engine) 6-27 . . . . . . . . . . . . .
Coolant (Gasoline Engine) 6-23 . . . . . . . . . . . . . . . . . . . . . .
Coolant Heater 2-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coolant Level Check 7-23 . . . . . . . . . . . . . . . . . . . . . . . . . .
Coolant Temperature Gage 2-62 . . . . . . . . . . . . . . . . . . . . .
Cooling System Capacity 6-74 . . . . . . . . . . . . . . . . . . . . . . .
Crankcase Capacity 6-74 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diesel,Warm-Up 2-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust 2-29, 2-30, 4-27 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fan Breakage 6-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fan Noise 5-33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fast Idle System 2-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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