brake GMC ENVOY 2003 Workshop Manual

Trailer Wiring Harness
Your vehicle may be equipped with the seven-wire
trailer towing harness. This harness has a seven-pin
universal heavy-duty trailer connector that is attached to
a bracket on the hitch platform.The seven-wire harness contains the following trailer
circuits:
·Yellow: Left Stop/Turn Signal
·Dark Green: Right Stop/Turn Signal
·Brown: Running Lamps
·White: Ground
·Light Green: Back-up Lamps
·Red: Battery Feed
·Dark Blue: Electric Brakes
If you need to tow a light-duty trailer with a standard
four-way round pin connector, an adapter connector is
available from your dealer.
Your vehicle may also be equipped with wiring for an
electric trailer brake controller. These wires are located
inside the vehicle on the driver's side under the
instrument panel. These wires should be connected to
an electric trailer brake controller by your dealer or
a quali®ed service center.
4-60

Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside of Your
Vehicle......................................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Speci®cations....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-7
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under the Hood....................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-15
Engine Air Cleaner/Filter................................5-20
Automatic Transmission Fluid.........................5-21
Engine Coolant.............................................5-24
Radiator Pressure Cap..................................5-26
Engine Overheating.......................................5-27
Cooling System............................................5-29
Engine Fan Noise.........................................5-35
Power Steering Fluid.....................................5-36
Windshield Washer Fluid................................5-37Brakes........................................................5-38
Battery........................................................5-41
Jump Starting...............................................5-42
Rear Axle.......................................................5-48
Four-Wheel Drive............................................5-48
Bulb Replacement..........................................5-50
Halogen Bulbs..............................................5-50
Headlamps..................................................5-50
Front Turn Signal and Sidemarker Lamps........5-51
Taillamps and Turn Signal Lamps...................5-51
Replacement Bulbs.......................................5-52
Windshield Wiper Blade Replacement..............5-52
Tires..............................................................5-54
In¯ation -- Tire Pressure................................5-55
Tire Inspection and Rotation...........................5-55
When It Is Time for New Tires.......................5-57
Buying New Tires.........................................5-58
Uniform Tire Quality Grading..........................5-59
Wheel Alignment and Tire Balance..................5-60
Wheel Replacement......................................5-60
Tire Chains..................................................5-62
Accessory In¯ator.........................................5-62
If a Tire Goes Flat........................................5-64
Changing a Flat Tire.....................................5-64
Section 5 Service and Appearance Care
5-1

Checking Things Under
the Hood
{CAUTION:
Things that burn can get on hot engine parts
and start a ®re. These include liquids like fuel,
oil, coolant, brake ¯uid, windshield washer and
other ¯uids, and plastic or rubber. You or
others could be burned. Be careful not to drop
or spill things that will burn onto a hot engine.
Hood Release
1. To open the hood, ®rst
pull the handle located
inside the vehicle
on the lower driver's
side of the instrument
panel.
5-10

A. Coolant Recovery Tank. SeeEngine Coolant on
page 5-24.
B. Engine Air Cleaner/Filter. See
Engine Air
Cleaner/Filter on page 5-20.
C. Windshield Washer Fluid Reservoir. See
Windshield
Washer Fluid on page 5-37.
D. Power Steering Fluid Reservoir. See
Power Steering
Fluid on page 5-36.
E. Automatic Transmission Dipstick. See
Automatic
Transmission Fluid on page 5-21.
F. Engine Oil Dipstick. See
Engine Oil on page 5-15.G. Radiator Pressure Cap. See
Radiator Pressure Cap
on page 5-26.
H. Engine Oil Fill Cap. See
Engine Oil on page 5-15.
I. Remote Negative (-) Terminal Marked GND.
See
Jump Starting on page 5-42.
J. Brake Master Cylinder. See
Brakes on page 5-38.
K. Battery. See
Battery on page 5-41.
L. Engine Compartment Fuse Block. See ªEngine
Compartment Fuse Blockº under
Fuses and Circuit
Breakers on page 5-90.
5-13

A. Coolant Recovery Tank. SeeEngine Coolant on
page 5-24.
B. Engine Air Cleaner/Filter. See
Engine Air
Cleaner/Filter on page 5-20.
C. Windshield Washer Fluid Reservoir. See
Windshield
Washer Fluid on page 5-37.
D. Engine Oil Dipstick. See
Engine Oil on page 5-15.
E. Automatic Transmission Dipstick. See
Automatic
Transmission Fluid on page 5-21.
F. Engine Oil Fill Cap. See
Engine Oil on page 5-15.
G. Radiator Pressure Cap. See
Radiator Pressure Cap
on page 5-26.
H. Remote Negative (-) Terminal Marked GND. See
Jump Starting on page 5-42.
I. Power Steering Fluid Reservoir. See
Power Steering
Fluid on page 5-36.
J. Brake Master Cylinder. See
Brakes on page 5-38.
K. Engine Compartment Fuse Block. See ªEngine
Compartment Fuse blockº under
Fuses and Circuit
Breakers on page 5-90.
L. Battery. See
Battery on page 5-41.
Engine Oil
You should check your engine oil level regularly; this is
an added reminder.
Checking Engine Oil
It's a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick
handle is a yellow ring
located in the engine
compartment toward the
passenger's side of
the vehicle. See
Engine
Compartment Overview on
page 5-12
for more
information on location.
Turn off the engine and give the oil several minutes to
drain back into the oil pan. If you don't, the oil
dipstick might not show the actual level.
Pull out the dipstick and clean it with a paper towel or
cloth, then push it back in all the way. Remove it again,
keeping the tip down, and check the level.
5-15

How to Check
Because this operation can be a little difficult, you may
choose to have this done at the dealership service
department.
If you do it yourself, be sure to follow all the instructions
here, or you could get a false reading on the dipstick.
Notice:Too much or too little ¯uid can damage
your transmission. Too much can mean that some
of the ¯uid could come out and fall on hot engine
part or exhaust system parts, starting a ®re.
Too little ¯uid could cause the transmission to
overheat. Be sure to get an accurate reading if you
check your transmission ¯uid.
Wait at least 30 minutes before checking the
transmission ¯uid level if you have been driving:
·When outside temperatures are above 90ÉF (32ÉC).
·At high speed for quite a while.
·In heavy traffic-especially in hot weather.
·While pulling a trailer.
To get the right reading, the ¯uid should be at normal
operating temperature, which is 180ÉF to 200ÉF
(82ÉC to 93ÉC).Get the vehicle warmed up by driving about 15 miles
(24 km) when outside temperatures are above 50ÉF
(10ÉC). If it's colder than 50ÉF (10ÉC), drive the vehicle
in THIRD (3) until the engine temperature gage
moves and then remains steady for 10 minutes.
A cold ¯uid check can be made after the vehicle has
been sitting for eight hours or more with the engine off,
but this is used only as a reference. Let the engine
run at idle for ®ve minutes if outside temperatures are
50ÉF (10ÉC) or more. If it's colder than 50ÉF (10ÉC), you
may have to idle the engine longer. Should the ¯uid
level be low during this cold check, you
mustcheck the
¯uid hot before adding ¯uid. Checking the ¯uid hot
will give you a more accurate reading of the ¯uid level.
Checking the Fluid Level
Prepare your vehicle as follows:
·Park your vehicle on a level place. Keep the engine
running.
·With the parking brake applied, place the shift lever
in PARK (P).
·With your foot on the brake pedal, move the shift
lever through each gear range, pausing for about
three seconds in each range. Then, position the shift
lever in PARK (P).
·Let the engine run at idle for three minutes or more.
5-22

Brakes
Brake Fluid
Your brake master cylinder reservoir is ®lled with DOT-3
brake ¯uid. SeeEngine Compartment Overview on
page 5-12for the location of the reservoir.
There are only two reasons why the brake ¯uid level in
the reservoir might go down. The ®rst is that the
brake ¯uid goes down to an acceptable level during
normal brake lining wear. When new linings are put in,
the ¯uid level goes back up. The other reason is
that ¯uid is leaking out of the brake system. If it is, youshould have your brake system ®xed, since a leak
means that sooner or later your brakes won't work well,
or won't work at all.
So, it isn't a good idea to ªtop offº your brake ¯uid.
Adding brake ¯uid won't correct a leak. If you add ¯uid
when your linings are worn, then you'll have too
much ¯uid when you get new brake linings. You should
add (or remove) brake ¯uid, as necessary, only when
work is done on the brake hydraulic system.
{CAUTION:
If you have too much brake ¯uid, it can spill on
the engine. The ¯uid will burn if the engine is
hot enough. You or others could be burned,
and your vehicle could be damaged. Add brake
¯uid only when work is done on the brake
hydraulic system. See ªChecking Brake Fluidº
in this section.
Refer to the Maintenance Schedule to determine when
to check your brake ¯uid. See
Part C: Periodic
MaintenanceInspections on page 6-16.
5-38

Checking Brake Fluid
You can check the brake ¯uid without taking off the cap.
Just look at the brake ¯uid
reservoir. The ¯uid level
should be above MIN. If it
isn't have your brake
system checked to see if
there is a leak.
After work is done on the brake hydraulic system,
make sure the level is above the MIN but not over the
MAX mark.
What to Add
When you do need brake ¯uid, use only DOT-3 brake
¯uid. Use new brake ¯uid from a sealed container
only. See
Part D: Recommended Fluids and Lubricants
on page 6-18.Always clean the brake ¯uid reservoir cap and the area
around the cap before removing it. This will help
keep dirt from entering the reservoir.
{CAUTION:
With the wrong kind of ¯uid in your brake
system, your brakes may not work well, or
they may not even work at all. This could
cause a crash. Always use the proper
brake ¯uid.
Notice:
·Using the wrong ¯uid can badly damage brake
system parts. For example, just a few drops of
mineral-based oil, such as engine oil, in your
brake system can damage brake system
parts so badly that they'll have to be replaced.
Don't let someone put in the wrong kind of ¯uid.
·If you spill brake ¯uid on your vehicle's painted
surfaces, the paint ®nish can be damaged. Be
careful not to spill brake ¯uid on your vehicle. If
you do, wash it off immediately. See
ªAppearance Careº in the Index.
5-39

Brake Wear
Your vehicle has four-wheel disc brakes.
Disc brake pads have built-in wear indicators that make
a high-pitched warning sound when the brake pads
are worn and new pads are needed. The sound
may come and go or be heard all the time your vehicle
is moving (except when you are pushing on the
brake pedal ®rmly).
{CAUTION:
The brake wear warning sound means that
soon your brakes won't work well. That could
lead to an accident. When you hear the brake
wear warning sound, have your vehicle
serviced.
Notice:Continuing to drive with worn-out brake
pads could result in costly brake repair.Some driving conditions or climates may cause a brake
squeal when the brakes are ®rst applied or lightly
applied. This does not mean something is wrong with
your brakes.
Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated, inspect
brake pads for wear and evenly tighten wheel nuts in
the proper sequence to GM torque speci®cations.
Brake linings should always be replaced as complete
axle sets.
See
Brake System Inspection on page 6-17.
Brake Pedal Travel
See your dealer if the brake pedal does not return to
normal height, or if there is a rapid increase in
pedal travel. This could be a sign of brake trouble.
Brake Adjustment
Every time you make a brake stop, your disc brakes
adjust for wear.
5-40

Replacing Brake System Parts
The braking system on a vehicle is complex. Its many
parts have to be of top quality and work well together if
the vehicle is to have really good braking. Your
vehicle was designed and tested with top-quality GM
brake parts. When you replace parts of your braking
system Ð for example, when your brake linings
wear down and you need new ones put in Ð be sure
you get new approved GM replacement parts. If
you don't, your brakes may no longer work properly. For
example, if someone puts in brake linings that are
wrong for your vehicle, the balance between your front
and rear brakes can change Ð for the worse. The
braking performance you've come to expect can change
in many other ways if someone puts in the wrong
replacement brake parts.
Battery
Your new vehicle comes with a maintenance free
ACDelcožbattery. When it's time for a new battery, get
one that has the replacement number shown on the
original battery's label. We recommend an ACDelco
ž
battery. SeeEngine Compartment Overview on
page 5-12for battery location.
Warning:Battery posts, terminals and related
accessories contain lead and lead compounds,
chemicals known to the State of California to cause
cancer and reproductive harm. Wash hands after
handling.
5-41