brake GMC ENVOY 2003 Manual PDF

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Your Vehicle and the Environment....................6-2
Maintenance Requirements..............................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Scheduled Maintenance...................................6-5
Part B: Owner Checks and Services................6-11
At Each Fuel Fill..........................................6-11
At Least Once a Month.................................6-11
At Least Twice a Year...................................6-12At Least Once a Year...................................6-13
Part C: Periodic MaintenanceInspections.........6-16
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection............................6-16
Exhaust System Inspection............................6-16
Fuel System Inspection..................................6-16
Engine Cooling System Inspection...................6-17
Transfer Case and Front Axle (Four-Wheel
Drive) Inspection.......................................6-17
Brake System Inspection................................6-17
Part D: Recommended Fluids and Lubricants. . . .6-18
Part E: Maintenance Record...........................6-20
Section 6 Maintenance Schedule
6-1

Scheduled Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle. The services shown at 150,000 miles
(240 000 km) should be repeated at the same interval
after 150,000 miles (240 000 km) for the life of this
vehicle.
See
Part B: Owner Checks and Services on page 6-11andPart C: Periodic MaintenanceInspections on
page 6-16.
Footnotes
²The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle's useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
+A good time to check your brakes is during tire
rotation. See Brake System Inspection on page 6-17.
Engine Oil Scheduled Maintenance
Change engine oil and ®lter as indicated by the GM
Oil Life System (or every 12 months, whichever
occurs ®rst). Reset the system.
Your vehicle has a computer system that lets you know
when to change the engine oil and ®lter. This is
based on engine revolutions and engine temperature,
and not on mileage. Based on driving conditions,
the mileage at which an oil change will be indicated can
vary considerably. For the oil life system to work
properly, you must reset the system every time the oil is
changed.
When the system has calculated that oil life has been
diminished, it will indicate that an oil change is
necessary. A CHANGE ENGINE OIL light will come on.
Change your oil as soon as possible within the next
two times you stop for fuel. It is possible that, if you are
driving under the best conditions, the oil life system
may not indicate that an oil change is necessary for over
a year. However, your engine oil and ®lter must be
changed at least once a year and at this time the system
must be reset. Your dealer has GM-trained service
people who will perform this work using genuine GM
parts and reset the system.
It is also important to check your oil regularly and keep
it at the proper level.
6-5

At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
speci®ed in Part D.
Body Lubrication Service
Lubricate all hood latch assembly, secondary latch,
pivots, spring anchor, release pawl, rear compartment
hinges, outer liftgate handle pivot points, rear door
detent link, roller mechanism, liftgate handle pivot points,
latch bolt, fuel door hinge, cargo door hinge, locks
and folding seat hardware. Part D tells you what to use.
More frequent lubrication may be required when
exposed to a corrosive environment.
Starter Switch Check
{CAUTION:
When you are doing this check, the vehicle
could move suddenly. If it does, you or others
could be injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. See
Parking Brake on page 2-28if
necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. Try to start the engine in each gear. The starter
should work only in PARK (P) or NEUTRAL (N).
If the starter works in any other position, your
vehicle needs service.
6-13

Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this check, the vehicle
could move suddenly. If it does, you or others
could be injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. See
Parking Brake
on page 2-28if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the key to the RUN
position, but don't start the engine. Without applying
the regular brake, try to move the shift lever out
of PARK (P) with normal effort. If the shift lever
moves out of PARK (P), your vehicle needs service.
Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to LOCK in each shift lever position.
·The key should turn to LOCK only when the
shift lever is in PARK (P).
·The key should come out only in LOCK.
6-14

Parking Brake and Automatic
Transmission Park (P) Mechanism
Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
·To check the parking brake's holding ability:
With the engine running and transmission in
NEUTRAL (N), slowly remove foot pressure from
the regular brake pedal. Do this until the vehicle is
held by the parking brake only.
·To check the PARK (P) mechanism's holding
ability: With the engine running, shift to PARK (P).
Then release the parking brake followed by the
regular brake.
Underbody Flushing Service
At least every spring, use plain water to ¯ush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-15

Engine Cooling System Inspection
Inspect the hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
®ttings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of
the cooling system and pressure cap is recommended
at least once a year.
Transfer Case and Front Axle
(Four-Wheel Drive) Inspection
Every 12 months or at engine oil change intervals,
check front axle and transfer case and add lubricant
when necessary. A ¯uid loss could indicate a problem;
check and have it repaired, if needed. Check vent
hose at transfer case for kinks and proper installation.
More frequent lubrication may be required on
off-road use.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks,
cha®ng, etc. Inspect disc brake pads for wear and rotors
for surface condition. Inspect other brake parts,
including calipers, parking brake, etc. Check parking
brake adjustment. You may need to have your brakes
inspected more often if your driving habits or
conditions result in frequent braking.
6-17

Part D: Recommended Fluids and
Lubricants
Fluids and lubricants identi®ed below by name, part
number or speci®cation may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil with the American
Petroleum Institute Certi®ed for
Gasoline Engines starburst symbol
of the proper viscosity. To determine
the preferred viscosity for your
vehicle's engine, see
Engine Oil on
page 5-15.
Engine Coolant50/50 mixture of clean, drinkable
water and use only
DEX-COOL
žCoolant. SeeEngine
Coolant on page 5-24.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake ¯uid.
Windshield
Washer SolventGM Optikleen
žWasher Solvent or
equivalent.
Usage Fluid/Lubricant
Parking Brake
Cable GuidesChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242, or equivalent) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Power Steering
SystemGM Power Steering Fluid (GM Part
No. U.S. 1052884, in Canada
993294, or equivalent).
Automatic
TransmissionDEXRON
ž-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474, or equivalent).
Chassis
LubricationChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242, or equivalent) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Front and Rear
AxleSAE 75W-90 Synthetic Axle
Lubricant (GM Part No. U.S.
12378261, in Canada 10953455) or
equivalent meeting GM Speci®cation
9986115.
6-18

Reporting Safety Defects to General
Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you'll notify us.
Please call us at 1-800-GMC-8782 (1-800-462-8782),
or write:
Pontiac-GMC Customer Assistance Center
P.O. Box 33172
Detroit, MI 48232-5172
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and speci®cations for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
7-10

A
Accessory In¯ator...........................................5-62
Accessory Power Outlets.................................3-19
Adding a Snow Plow or Similar Equipment.........4-50
Adding Washer Fluid.......................................5-37
Additional Program Information........................... 7-8
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-89
Adjusting the Speakers
(Balance/Fade)............................3-66, 3-74, 3-83
After Off-Road Driving.....................................4-28
Air Bag Systems.............................................1-51
How Does an Air Bag Restrain?....................1-58
Servicing Your Air Bag-Equipped Vehicle.........1-60
What Makes an Air Bag In¯ate?....................1-57
What Will You See After an
Air Bag In¯ates?......................................1-58
When Should an Air Bag In¯ate?...................1-56
Where Are the Air Bags?..............................1-54
Air Bag .........................................................3-37
Readiness Light..........................................3-37
Air Cleaner/Filter, Engine.................................5-20
All Overseas Locations...................................... 7-4
AM .............................................................3-105
Antenna, Fixed Mast......................................3-107
Anti-Lock Brake, System Warning Light..............3-41
Anti-lock Brake System..................................... 4-6
Appearance Care............................................5-80
Care of Safety Belts....................................5-83Appearance Care (cont.)
Chemical Paint Spotting...............................5-86
Cleaning the Inside of Your Vehicle................5-80
Cleaning the Outside of Your Vehicle..............5-83
Finish Damage............................................5-86
Sheet Metal Damage...................................5-85
Underbody Maintenance...............................5-86
Vehicle Care/Appearance Materials................5-86
Weatherstrips..............................................5-83
Approaching a Hill..........................................4-20
Ashtrays........................................................3-20
Audio Speakers..............................................3-94
Audio System(s).............................................3-63
Audio Steering Wheel Controls....................3-105
Care of Your Cassette Tape Player...............3-106
Care of Your CD and DVD Player................3-107
Care of Your CDs and DVDs.......................3-107
Chime Level Adjustment.............................3-107
Fixed Mast Antenna...................................3-107
Audio Systems..............................................3-104
Radio Personalization.................................3-104
Audio System(s).............................................3-71
Radio with Cassette and CD.........................3-71
Radio with CD............................................3-64
Radio with Six-Disc CD................................3-81
Rear Seat Audio (RSA)...............................3-103
Setting the Time..........................................3-63
Theft-Deterrent Feature...............................3-104
Understanding Radio Reception...................3-105
Automatic Headlamp System............................3-15
1

Automatic Transfer Case..................................2-25
Automatic Transmission Check..........................6-12
Automatic Transmission Shift Lock Control
System Check.............................................6-14
Automatic Transmission...................................5-21
Fluid..........................................................5-21
Operation...................................................2-23
B
Backglass Wiper Blade Replacement.................5-54
Backing Up....................................................4-57
BATTERY NOT CHARGING.............................3-60
Battery Replacement......................................... 2-7
Battery Run-Down Protection............................3-19
Battery..........................................................5-41
Before Leaving on a Long Trip.........................4-35
Before You Drive............................................3-92
Before You Go Off-Roading..............................4-15
Body Lubrication Service..................................6-13
Brake Adjustment............................................5-40
Brake Fluid....................................................5-38
Brake Pedal Travel.........................................5-40
Brake Wear...................................................5-40
Brake............................................................2-28
Parking......................................................2-28
System Inspection.......................................6-17
System Warning Light..................................3-39
Brakes..........................................................5-38Braking in Emergencies..................................... 4-8
Braking........................................................... 4-5
Break-In, New Vehicle.....................................2-19
Bulb Replacement...........................................5-50
Front Turn Signal and Sidemarker Lamps.......5-51
Halogen Bulbs............................................5-50
Headlamps.................................................5-50
Replacement Bulbs......................................5-52
Taillamps and Turn Signal Lamps..................5-51
Buying New Tires...........................................5-58
C
California Fuel.................................................. 5-5
Canada........................................................... 7-4
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-7
Capacities and Speci®cations..........................5-102
Carbon Monoxide...................4-39, 4-50, 2-13, 2-33
Care of.........................................................5-83
Safety Belts................................................5-83
Your Cassette Tape Player..........................3-106
Your CD and DVD Player...........................3-107
Your CDs and DVDs..................................3-107
Cargo Cover..................................................2-50
Cargo Tie Downs............................................2-50
Cassette Tape Messages.................................3-78
Cassette Tape Player Service...........................6-11
Chains, Tires..................................................5-62
2