air suspension GMC ENVOY XL 2004 Owners Manual

Never exceed the GVWR for your vehicle, or the GAWR
for either the front or rear axle.
If you do have a heavy load, you should spread it out.
Similar appearing vehicles may have different GVWRs
and payloads. Please note your vehicle’s
Certication/Tire label or consult your dealer for
additional details.
{CAUTION:
Do not load your vehicle any heavier than the
GVWR, or either the maximum front or rear
GAWR. If you do, parts on your vehicle can
break, and it can change the way your vehicle
handles. These could cause you to lose
control and crash. Also, overloading can
shorten the life of your vehicle.
Using heavier suspension components to get added
durability might not change your vehicle’s weight
ratings. Ask your dealer to help you load your vehicle
the right way.
Notice:Overloading your vehicle may cause
damage. Repairs would not be covered by your
warranty. Do not overload your vehicle.If you put things inside your vehicle-like suitcases, tools,
packages, or anything else-they will go as fast as the
vehicle goes. If you have to stop or turn quickly, or
if there’s a crash, they’ll keep going.
{CAUTION:
Things you put inside your vehicle can strike
and injure people in a sudden stop or turn,
or in a crash.
Put things in the cargo area of your
vehicle. Try to spread the weight evenly.
Never stack heavier things, like suitcases,
inside the vehicle so that some of them
are above the tops of the seats.
Do not leave an unsecured child restraint
in your vehicle.
When you carry something inside the
vehicle, secure it whenever you can.
Do not leave a seat folded down unless
you need to.
There’s also important loading information for off-road
driving in this manual.
4-53

Electronically Controlled Air
Suspension System
Your vehicle may be equipped with an electronically
controlled air suspension system that automatically
keeps your vehicle level as you load and unload. The
system includes a compressor, two height sensors
and two air springs supporting the rear axle.
The system also has an internal clock to prevent
overheating. If the system overheats, all leveling function
stops until the system cools down. During this time,
the indicator light on the air inator system will be
ashing.
The ignition has to be on for the system to inate, in
order to raise the vehicle to the standard ride height
after loading. The system can lower the vehicle to the
standard ride height after unloading with the ignition
on and also for up to 30 minutes after the ignition has
been turned off.
You may hear the compressor operating when you load
your vehicle, and periodically as the system adjusts
the vehicle to the standard ride height.Load leveling will not function normally with the inator
hose attached to the inator outlet. Remove the inator
hose from the outlet during loading and unloading.
If the vehicle is parked for an extended period of time,
some bleed down of the suspension is normal. Upon
starting the vehicle, proper height will be achieved.
Overload Protection
The air suspension system is equipped with overload
protection. Overload protection is designed to protect
the air suspension system, and it is an indicator
to the driver that the vehicle is overloaded. When the
overload protection mode is on, it will not allow damage
to the air compressor. However, do not overload the
vehicle. SeeLoading Your Vehicle on page 4-49.
If the suspension remains at a low height, the rear
axle load has exceeded GAWR (Gross Axle Weight
Rating). When the overload protection mode is activated,
the compressor operates for about 30 seconds to one
minute without raising the vehicle depending on the
amount of overload. This will continue each time
the ignition is turned on until the rear axle load is
reduced below GAWR.
4-54

Tire Chains
{CAUTION:
Don’t use tire chains. There’s not enough
clearance. Tire chains used on a vehicle without
the proper amount of clearance can cause
damage to the brakes, suspension or other
vehicle parts. The area damaged by the tire
chains could cause you to lose control of your
vehicle and you or others may be injured in a
crash. Use another type of traction device only
if its manufacturer recommends it for use on
your vehicle and tire size combination and road
conditions. Follow that manufacturer’s
instructions. To help avoid damage to your
vehicle, drive slowly, readjust or remove the
device if it’s contacting your vehicle, and don’t
spin your wheels. If you do nd traction devices
that will t, install them on the rear tires.
Accessory Inator
Your vehicle may be equipped with an air inator
system. You can inate things like basketballs and
bicycle tires. Also, you can use it to bring your tire
pressure up to the proper pressure. It is not designed
to inate large objects which will require more than ve
minutes to inate, such as an air mattress.
The air inator is
located in the rear
compartment on the
passenger’s side of
the vehicle behind
an access cover.
To remove the cover, pull the two tabs on the cover
and pull it off.
The air inator kit includes a 22 ft (6.7 m) hose with
three nozzle adapters.
5-71

To use the air inator, attach the appropriate nozzle
adapter to the end of the hose if required. Then attach
that end of the hose to the object you wish to inate.
Attach the other end of the hose to the outlet.
Press and release the switch to turn the air inator on.
The indicator light will remain on when the inator is
running.
The system has an internal clock to prevent overheating.
The system will allow about ve minutes of running
time, then the compressor will stop. The indicator light
will then begin to ash. When the indicator is off,
the inator can be started again by pressing the switch.
If the compressor is still hot, it may only run for a
short time before shutting off again.
Press and release the switch to turn the inator off.
Place the inator kit tools in the pouch and store
it properly. Remove the inator hose from the outlet
during loading and unloading. Load leveling will
not function with the inator hose attached to the inator
outlet. See “Electronically Controlled Air Suspension
System” underLoading Your Vehicle on page 4-49
for more information.To reinstall the cover, line up the tabs at the back of the
cover, put it in place and latch the tabs.
A continuous ashing indicator light may also indicate
a malfunction in the air suspension system. See
“Electronically Controlled Air Suspension System” under
Loading Your Vehicle on page 4-49for more information.
{CAUTION:
Inating something too much can make it
explode, and you or others could be injured.
Be sure to read the inator instructions, and
inate any object only to its recommended
pressure.
5-72

Fuses Usage
1Electrically-Controlled Air
Suspension
2Passenger’s Side High-Beam
Headlamp
3Passenger’s Side Low-Beam
Headlamp
4 Back-Up-Trailer Lamps
5Driver’s Side High-Beam
Headlamp
6Driver’s Side Low-Beam
Headlamp
7Rear Window Washer,
Headlamp Washer
8 Active Transfer Case
9 Windshield Washer
10 Powertrain Control Module B
11 Fog Lamps
12 Stop Lamp
13 Cigarette LighterFuses Usage
14 Ignition Coils
15 Blank
16 TBC-Ignition 1
17 Crank
18 Air Bag
19 Trailer Electric Brake
20 Cooling Fan
21 Horn
22 Ignition E
23 Electronic Throttle Control
24Instrument Panel Cluster,
Driver Information Center
25Automatic Shift Lock Control
System
26 Backup
27 Engine 1
28 Powertrain Control Module 1
5-99

Fuses Usage
1Electrically-Controlled Air
Suspension
2Passenger’s Side High-Beam
Headlamp
3Passenger’s Side Low-Beam
Headlamp
4 Back-Up-Trailer Lamps
5Driver’s Side High-Beam
Headlamp
6Driver’s Side Low-Beam
Headlamp
7Rear Window Washer,
Headlamp Washer
8 Active Transfer Case
9 Windshield Washer
10 Powertrain Control Module B
11 Fog Lamps
12 Stop Lamp
13 Cigarette LighterFuses Usage
14 Ignition Coils
15 Canister Vent
16 TBC-Ignition 1
17 Crank
18 Air Bag
19 Trailer Electric Brake
20 Cooling Fan
21 Horn
22 Ignition E
23 Electronic Throttle Control
24Instrument Panel Cluster,
Driver Information Center
25Automatic Shift Lock Control
System
26 Backup
27 Engine 1
28 Powertrain Control Module 1
5-102

Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. Reset oil life system. SeeEngine Oil
on page 5-16.An Emission Control Service.••
Visually check for any leaks or damage.See footnote (j).••
Inspect engine air cleaner lter. If necessary, replace lter. SeeEngine Air
Cleaner/Filter on page 5-21.An Emission Control Service. See footnote †.••
Rotate tires and check ination pressures and wear. SeeTires on page 5-55.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer uid levels and add uid
as needed.••
Perform any needed additional services. See “Additional Required Services”
in this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Check transmission uid level and add uid as needed.•
6-5

Maintenance Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect other brake parts, including calipers,
parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose or missing parts
or signs of wear. Inspect power steering lines and hoses
for proper hook-up, binding, leaks, cracks, chang,
etc.
(c)Visually inspect hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
ttings and clamps; replace with genuine GM parts as
needed. To help ensure proper operation, a pressure test
of the cooling system and pressure cap and cleaning the
outside of the radiator and air conditioning condenser is
recommended at least once a year.(d)Visually inspect wiper blades for wear or cracking.
Replace blade inserts that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken air bag
coverings, and have them repaired or replaced. (The air
bag system does not need regular maintenance.)
(f)Lubricate all key lock cylinders, hood latch assembly,
secondary latch, pivots, spring anchor, release pawl,
rear compartment hinges, outer liftgate handle pivot
points, rear door detent link, roller mechanism, liftgate
handle pivot points, latch bolt, fuel door hinge, cargo
door hinge, locks and folding seat hardware. More
frequent lubrication may be required when exposed to
a corrosive environment. Applying silicone grease
on weatherstrips with a clean cloth will make them last
longer, seal better and not stick or squeak.
(g)Add uid as needed. A uid loss could indicate a
problem; repair as needed. Check vent hose at transfer
case for kinks and proper installation.
6-8

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to
General Motors
In addition to notifying NHTSA (or Transport Canada)
in a situation like this, we certainly hope you’ll notify us.
Please call us at 1-800-GMC-8782 (1-800-462-8782),
or write:
Pontiac-GMC Customer Assistance Center
P.O. Box 33172
Detroit, MI 48232-5172
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and specications for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
7-12

Driving (cont.)
Hill and Mountain Roads..............................4-38
In Rain and on Wet Roads...........................4-31
Winter........................................................4-40
Driving Across an Incline..................................4-26
Driving Downhill..............................................4-24
Driving in Mud, Sand, Snow or Ice....................4-28
Driving in Water..............................................4-28
Driving On Grades..........................................4-63
Driving on Off-Road Hills.................................4-21
Driving on Snow or Ice....................................4-41
Driving Through Deep Standing Water...............4-33
Driving Through Flowing Water.........................4-33
Driving Uphill..................................................4-22
Driving with a Trailer.......................................4-61
Dual Automatic Climate Control System.............3-25
Dual Climate Control System............................3-22
DVD
Rear Seat Entertainment System..................3-106
DVD Distortion..............................................3-117
DVD Messages.............................................3-117
DVD Player..................................................3-110
E
Electrical System
Add-On Equipment......................................5-96
Fuses and Circuit Breakers...........................5-97
Headlamps.................................................5-96Electrical System (cont.)
Power Windows and Other Power Options......5-96
Windshield Wiper Fuses...............................5-96
Electronically Controlled Air Suspension
System......................................................4-54
Emergency Release for Opening Liftgate............2-14
Emissions Inspection and Maintenance
Programs...................................................3-45
Engine
Air Cleaner/Filter.........................................5-21
Battery.......................................................5-42
Change Engine Oil Light...............................3-47
Check and Service Engine Soon Light............3-43
Coolant......................................................5-24
Coolant Heater............................................2-23
Coolant Temperature Gage...........................3-42
Drive Belt Routing.......................................6-16
Engine Compartment Overview......................5-12
Exhaust.....................................................2-34
Fan Noise..................................................5-36
Oil .............................................................5-16
Overheating................................................5-28
Reduced Power Light...................................3-48
Starting......................................................2-21
Engine Compartment Fuse Block......................5-97
ENGINE COOLANT HOT/ENGINE
OVERHEATED............................................3-61
Engine Oil Additives........................................5-19
Entry Lighting.................................................3-19
Environmental Concerns..................................4-18
5