service GMC SAVANA 1997 Service Manual

I
Vehicle Identification Number (VIN)
- -1 I1 11111.11 1.11 111 111111 II. 111111I1 111111111111 111111111 11- a
SAMPLE4UXVM072675
I I 111 1111II IIII 11111111111111 IIIIIIII 11111111 11111111 I IIIIIII I
ENGINE A97 7 ASSEMBLY
CODE
MODEL YEAR PLANT
This is the legal identifier for your vehicle. It appears on
a plate in the front corner
of the instrument panel, on the
driver’s side. You can see it if
you look through the
windshield from outside your vehicle. The
VIN also
appears on the Vehicle Certification and Service Parts
labels and the certificates
of title and registration.
Engine Identification
The 8th character in your VIN is the engine code. This
code will help you identify your engine, specifications
and replacement
parts.
Service Parts Identification Label
You’ll find this label on the front passenger door frame.
It’s very helpful if you ever need to order parts. On this
label is:
your VIN,
the model designation,
0 paint information and
a list of all production options and
special equipment.
Be sure that this label
is not removed from the vehicle.
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Name
RH-HIBM
ECM-I
HORN
LH-HDLP
LH-HIBM
FUEL SOL
IGN-E
ECM-B
Circuits Protected
Right-hand High-beam Headlamp
(Export Only)
Ignition Coil, Crankshaft Position Sensor, VCM, Fuel Injectors,
Coil Driver
Horn Relay, Underhood Lamp(
s)
Left-hand Headlamp
(Export Only)
Left-hand High-beam Headlamp
(Export Only)
PCM, Fuel Solenoid Driver,
Engine Shutoff Solenoid
Air Conditioning Clutch Relay
Fuel Pump Relay, VCM, PCM,
Fuel Pump and Engine Oil
Pressure Switch
Capacities and Specifications
Replacement Parts
Replacement part numbers listed in this section are
based on the latest information available at the time of
printing, and are subject to change. If a part listed in this
manual is not the same as the part used in your vehicle
when
it was built, or if you have any questions, please
contact your GM truck dealer.
These specifications
are for information only. If you
have
any questions, see the service manual for the
chassis or refer to the body manufacturer’s publications.
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LAMP OR BULB INTERIOR
Dome Lamps
Reading Lamps
IP Courtesy Lamp
Stepwell Lamp
Instrument Panel Compartment Lamp
Ashtray Lamp
Sunshade Vanity Mirror
LAMP OR BULB
INSTRUMENT PANEL
Daytime Running Lamps Indicator
Charging System Indicator Lamp
Instrument Cluster Illumination
Headlamp Beam Indicator
Turn Signal Indicator
Brake Warning Indicator
SIR (Air Bag)
Safety Belt Warning
Check Gages Indicator
Malfunction Indicator (“Service Engine Soon”) Lamp
TRADE NO.
211-2
211-2
194
194
194 194 74
TRADE NO.
74 74
194 74 74
74
74
74
74
74
QTY.
3
6
2
214
1
1
4
QTY.
1 1
6
1
2
1
1
1
1
1
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Section 7 Maintenance Schedule
This section covers the maintenance required for your vehicle. Your vehicle needs these services to retain its safety,
dependability and emission control performance.
7-2
7-4
7-5
7-5
7-6 Introduction
Part
A: Scheduled Maintenance Services
Short TripKity Definition
Short TripKity Intervals
Long Tripmighway Definition
7-7
7-45
7-49
7-5
1
7-53
Long Trip/Highway Intervals
Part
B: Owner Checks and Services
Part C: Periodic Maintenance Inspections
Part D: Recommended Fluids and Lubricants
Part
E: Maintenance Record
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How This Section is Organized
The remainder of this section is divided into five parts:
“Part A: Scheduled Maintenance Services” shows
what to have done and how often. Some
of these
services can be complex,
so unless you are technically
qualified and have the necessary equipment, you should
let your dealer’s service department
or another qualified
service center do these jobs.
Performing maintenance work on a vehicle can
be dangerous.
In trying to do some jobs, you can
be seriously injured.
Do your own maintenance
work only if you have the required know-how
and the proper tools and equipment for the job.
If you have any doubt, have a qualified
technician
do the work.
If you are skilled enough to do some work on your
vehicle,
you will probably want to get the service
information
GM publishes. See “Service and Owner
Publications” in the Index.
“Part B: Owner Checks and Services” tells you what
should be checked and when. It
also explains what you
can easily do to help keep your vehicle in good condition.
“Part C: Periodic Maintenance Inspections” explains
important inspections that your
GM dealer’s service
department or another qualified service center
should perform.
“Part D: Recommended Fluids and Lubricants’’ lists
some products
GM recommends to help keep your
vehicle properly maintained. These products, or their
equivalents, should be used whether
you do the work
yourself or have it done.
“Part E: Maintenance Record” provides a place
for you to record the maintenance performed
on your
vehicle. Whenever any maintenance is performed, be
sure
to write it down in this part. This will help you
determine when your next maintenance should be done.
In addition, it is a good idea to keep your maintenance
receipts. They may be needed to qualify your vehicle for
warranty repairs.
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Part A: Scheduled Maintenance
Services
Using Your Maintenance Schedule
We at General Motors want to help you keep your
vehicle in good working condition. But we don’t know
exactly how you’ll drive it.
You may drive very short
distances only
a few times a week. Or you may drive
long distances all the time in very hot, dusty weather.
You may use your vehicle in making deliveries. Or
you may drive it to work, to do ---‘ands or in many
other ways.
Because
of all the different ways people use their GM
vehicles, maintenance needs vary. You may even need
more frequent checks and replacements than you’ll find
in the schedules in this section.
So please read this
section and note how you drive. If you have any
questions on how to keep your vehicle in good
condition, see your GM dealer.
This part tells
you the maintenance services you should
have done and when you should schedule them. If you
go
to your dealer for your service needs, you’ll know
that GM-trained and supported service people will
perform the work using genuine GM parts. The proper fluids and lubricants
to use are listed in Part D.
Make sure whoever services
you vehicle uses these. All
parts should be replaced and all necessary repairs done
before
you or anyone else drives the vehicle.
These schedules are for vehicles that:
0 carry passengers and cargo within recommended
limits. You will find these limits on your vehicle’s
CertificationEire label. See “Loading Your Vehicle’’
in the Index.
are driven on reasonable road surfaces within legal
driving limits.
use the recommended fuel. See “Fuel” in the Index.
Selecting the Right Schedule
First you’ll need to decide which of the two schedules is
right for your vehicle. Here’s how to decide which
schedule to follow:
Gasoline engine vehicles and diesel engine vehicles
have different maintenance requirements. If
you have a
diesel engine, follow a schedule designated for diesel
engine vehicles only.
See the Diesel Engine Supplement for diesel engine
maintenance schedules.
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Maintenance Schedule
I Short Trip/City Definition -- Gasoline Engines I
Follow the Short Trip/City Maintenance Schedule if any
one of these conditions
is true for your vehicle:
Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures are below freezing.
driving in stop-and-go traffic).
Most trips include extensive idling (such as frequent
0 Most trips are through dusty areas.
0 You frequently tow a trailer or use a carrier on top of
your vehicle.
0 If the vehicle is used for delivery service, police, taxi
or other commercial application.
One of the reasons you should follow this schedule if
you operate your vehicle under any of these conditions
is that these conditions cause engine oil to break
down soonex
Short Trip/City Intervals -- Gasoline Engines
Every
3,000 Miles (5 000 km): Engine Oil and Filter
Change (or
3 months, whichever occurs first). Chassis
Lubrication (or
3 months, whichever occurs first). Drive
Axle Service (or
3 months, whichever occurs first).
Every 6,000 Miles (10 000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Air Cleaner Filter
Inspection, if driving
in dusty conditions. Shields and
Underhood Insulation Inspection
(GVWR above
8,500 lbs. only). Front Wheel Bearing Repack (or at
each brake relining, whichever occurs first).
Every 30,000 Miles (50 000 km): Air Cleaner Filter
Replacement. Fuel Filter Replacement.
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (vehicles over
8600 GVWR or
driven under severe conditions only).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. Fuel Tank, Cap and Lines
Inspection. Exhaust Gas Recirculation System
Inspection. Evaporative Control System Inspection.
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Maintenance Schedule
I
'1 Short TripKity Intervals -- Gasoline Engines
I Every 100,000 Miles (166 000 km): Spark Plug Wire
Inspection. Spark Plug Replacement. Positive
Crankcase Ventilation (PCV) Valve Inspection.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every
60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to
follow the complete maintenance schedule on
the following pages.
Follow this maintenance schedule onZy if none of the
conditions from the Short TripKity Maintenance
Schedule
is true. Do not use this schedule if the vehicle
is used for trailer towing, driven in
a dusty area or used
off paved roads. Use the Short Trip/City schedule for
these conditions.
Driving ci vehicle with n fL1lly warmed engine under
highway conditions causes engine oil to break
down slower.
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Maintenance Schedule
I
I Long Tripmighway Intervals -- Gasoline Engines I
rn &very 7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every
12 months, whichever occurs first).
Chassis Lubrication (or every
12 months, whichever
occurs first). Drive Axle Service. Tire Rotation.
Every 15,000 Miles (25 000 km): Shields and
Underhood Insulation Inspection (GVWR above
8,500 lbs. only).
Every 30,000 Miles (50 000 km): Fuel Filter
Replacement. Air Cleaner Filter Replacement. Front
Wheel Bearing Repack (or at each brake relining,
whichever occurs first).
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (vehicles over
8600 GVWR or
driven under severe conditions
only).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. Fuel Tank, Cap and Lines
Inspection. Exhaust Gas Recirculation System
Inspection. Evaporative Control System Inspection.
Long Tripmighway Intervals -- Gasoline Engines
Every 100,000 Miles (166
000 km): Spark Plug Wire
Inspection. Spark Plug Replacement. Positive
Crankcase Ventilation (PCV) Valve Inspection.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every
60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to
follow the complete maintenance schedule
on the following pages.
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Short TripKity Maintenance Schedule -- Gasoline Engines
The services shown in this schedule up to 100,000 miles
(166
000 km) should be performed after 100,000 miles
(166 000 km) at the same intervals. The services shown
at
150,000 miles (240 000 km) should be performed at
the same interval after
150,000 miles (240 000 km).
See “Owner Checks and Services” and “Periodic
Maintenance Inspections” following.
Footnotes
The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to the
completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the maintenance
be recorded.
# Lubricate the front suspension, kingpin bushings,
steering linkage and rear driveline center splines.
+ A good time to check your brakes is during tire
rotation. See “Brake System Inspection” under “Periodic
Maintenance Inspection” in Part C of this schedule.
** Drive axle service (see “Recommended Fluids and
Lubricants” in the Index for proper lubricant to use):
0
a
a
Locking Differential -- Drain fluid and refill at first
engine oil change. At subsequent oil changes, check
fluid level and add fluid
as needed. If driving in
dusty areas or towing a trailer, drain fluid and refill
every 15,000 miles (25
000 km).
Standard Differential -- Check fluid level and add
fluid as needed at every oil change. If driving in
dusty areas or towing a trailer, drain fluid and refill
every 15,000 miles
(25 000 km).
More frequent lubrication may be required for
heavy-duty use.
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