light GMC SAVANA 2003 Repair Manual
[x] Cancel search | Manufacturer: GMC, Model Year: 2003, Model line: SAVANA, Model: GMC SAVANA 2003Pages: 392, PDF Size: 2.34 MB
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4. Open the hoods and locate the positive (+) and
negative (−) terminal locations of the other vehicle.
Your vehicle has a remote positive (+) jump
starting terminal and a remote negative (−) jump
starting terminal. You should always use these
remote terminals instead of the terminals on the
battery.
The remote positive (+) terminal is located behind a
red plastic cover near the engine accessory drive
bracket on the driver’s side below the alternator.
To uncover the remote positive (+) terminal,
open the red plastic cover.
The remote negative (−) terminal is located on the
engine drive bracket on all V8 engines and it is
marked“GND.”
On V6 engines the remote negative (−) terminal is
located on a tab attached to the engine accessory
drive bracket where it is marked“GND.”
SeeEngine Compartment Overview on page 5-12.
{CAUTION:
Using a match near a battery can cause battery
gas to explode. People have been hurt doing
this, and some have been blinded. Use a
flashlight if you need more light.
Be sure the battery has enough water.
You don’t need to add water to the ACDelco
®
battery installed in your new vehicle. But if a
battery hasfiller caps, be sure the right
amount offluid is there. If it is low, add water
to take care of thatfirst. If you don’t, explosive
gas could be present.
Batteryfluid contains acid that can burn you.
Don’t get it on you. If you accidentally get it in
your eyes or on your skin,flush the place with
water and get medical help immediately.
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Front Turn Signal, Sidemarker and
Parking Lamps
1. Use a small tool to unlatch the outboard clip on
this lamp.
2. Pull the lamp forward to completely unlatch the clip.
Move the lamp outboard to loosen the tabs.
3. Remove the lamp from the grille.
4. Squeeze the tab on the side of the bulb assembly
while turning it counterclockwise.
5. Remove the bulb assembly from the back of the
lens and replace the bulb.
6. Turn the socket clockwise to reinstall it in the lens
assembly.
Taillamps
1. Remove the two inboard nuts on the side assembly.
2. Pull side assembly rearward to clear studs.
3. Rotate side assembly on the outboard side,
releasing the upper clip.
4. Slide assembly slightly upward to release lower clip.
5. Reinstall the clips to the side assembly.
6. Remove the three nuts on the taillamp.
7. Remove the taillamp from the vehicle.
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Page 302 of 392

Uniform Tire Quality Grading
Quality grades can be found where applicable on the
tire sidewall between tread shoulder and maximum
section width. For example:
Treadwear 200 Traction AA Temperature A
The following information relates to the system
developed by the United States National Highway
Traffic Safety Administration, which grades tires by
treadwear, traction and temperature performance.
(This applies only to vehicles sold in the United States.)
The grades are molded on the sidewalls of most
passenger car tires. The Uniform Tire Quality Grading
system does not apply to deep tread, winter-type
snow tires, space-saver or temporary use spare tires,
tires with nominal rim diameters of 10 to 12 inches
(25 to 30 cm), or to some limited-production tires.
While the tires available on General Motors passenger
cars and light trucks may vary with respect to these
grades, they must also conform to federal safety
requirements and additional General Motors Tire
Performance Criteria (TPC) standards.
Treadwear
The treadwear grade is a comparative rating based on
the wear rate of the tire when tested under controlled
conditions on a specified government test course.
For example, a tire graded 150 would wear one and
a half (1.5) times as well on the government course as
a tire graded 100. The relative performance of tires
depends upon the actual conditions of their use,
however, and may depart significantly from the norm
due to variations in driving habits, service practices and
differences in road characteristics and climate.
Traction–AA, A, B, C
The traction grades, from highest to lowest, are AA, A,
B, and C. Those grades represent the tire’s ability
to stop on wet pavement as measured under controlled
conditions on specified government test surfaces of
asphalt and concrete. A tire marked C may have poor
traction performance. Warning: The traction grade
assigned to this tire is based on straight-ahead braking
traction tests, and does not include acceleration,
cornering, hydroplaning, or peak traction characteristics.
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Page 329 of 392

GM Vehicle Care/Appearance
Materials
See your GM dealer for more information on purchasing
the following products.
GM Vehicle Care/Appearance Materials
Description Usage
Polishing Cloth
Wax-TreatedInterior and exterior
polishing cloth.
Tar and Road
Oil RemoverRemoves tar, road oil
and asphalt.
Chrome Cleaner
and PolishUse on chrome or
stainless steel.
White Sidewall Tire
CleanerRemoves soil and black
marks from whitewalls.
Vinyl CleanerCleans vinyl tops,
upholstery and
convertible tops.
GM Vehicle Care/Appearance Materials
(cont’d)
Description Usage
Glass CleanerRemoves dirt, grime,
smoke andfingerprints.
Chrome and Wire
Wheel CleanerRemoves dirt and grime
from chrome wheels and
wire wheel covers.
Finish EnhancerRemoves dust,
fingerprints, and surface
contaminants, Spray on
wipe off.
Swirl Remover PolishRemoves swirl marks,
fine scratches and
other light surface
contamination.
Cleaner WaxRemoves light scratches
and protectsfinish.
Foaming Tire Shine
Low GlossCleans, shines and
protects in one easy step,
no wiping necessary.
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GM Vehicle Care/Appearance Materials
(cont’d)
Description Usage
Wash Wax ConcentrateMedium foaming
shampoo. Cleans and
lightly waxes.
Biodegradable and
phosphate free.
Spot LifterQuickly and easily
removes spots and stains
from carpets, vinyl and
cloth upholstery.
Odor EliminatorOdorless spray odor
eliminator used on
fabrics, vinyl, leather
and carpet.
See your General Motors parts department for these
products. SeePart D: Recommended Fluids and
Lubricants on page 6-18.
Vehicle Identification
Vehicle Identification Number (VIN)
This is the legal identifier for your vehicle. It appears on
a plate in the front corner of the instrument panel, on
the driver’s side. You can see it if you look through the
windshield from outside your vehicle. The VIN also
appears on the Vehicle Certification and Service Parts
labels and the certificates of title and registration.
Engine Identification
The 8th character in your VIN is the engine code. This
code will help you identify your engine, specifications
and replacement parts.
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Fuse Usage
1 Radio Battery
2 Powertrain Control Module Battery
3 Left Rear Turn Lamp
4 Right Rear Turn Lamp
5 Backup Lamps Trailer Wiring
6 Ignition 0
7 Stop Lamp
8 Right Rear Defogger/Heated Mirror
9Right Daytime Running Lamp/
Turn Signal
10Left Daytime Running Lamp/
Turn Signal
11 Truck Body Control Module 4
12 Fuel Pump
13 Trailer
14 Flasher
15 Horn
16 Truck Body Control Module 3
17 Trailer Stop/Turn Signal
18 Truck Body Control Module 2
19 Truck Body Control ModuleFuse Usage
20 Remote Function Actuator
21 Engine 2
22 Ignition E
23 Engine 1
24Truck Body Control Module
Ignition 1
25 Spare
26 RPA/Inside Rearview Mirror
27 Crankcase
28Brake Transmission Shift
Interlock System
29 Auxiliary Power Outlets
30 Cigarette Lighter
31 Instrument Panel Cluster
32 Air Conditioning
36 Vehicle Back Up
37Supplemental Inflatable
Restraint System
38 Powertrain Control Module Ignition 1
39 Oxygen Sensor B
40 Oxygen Sensor A
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At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your belts,
buckles, latch plates, retractors and anchorages are
working properly. Look for any other loose or damaged
safety belt system parts. If you see anything that might
keep a safety belt system from doing its job, have it
repaired. Have any torn or frayed safety belts replaced.
Also look for any opened or broken air bag coverings,
and have them repaired or replaced. (The air bag
system does not need regular maintenance.)
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace
blade inserts that appear worn or damaged or that
streak or miss areas of the windshield. Also see
Cleaning the Outside of Your Vehicle on page 5-85.
Spare Tire Check
At least twice a year, after the monthly in ation check of
the spare tire determines that the spare is in ated to the
correct tire in ation pressure, make sure that the spare
tire is stored securely. Push, pull, and then try to rotate or
turn the tire. If it moves, use the ratchet/wheel wrench to
tighten the cable. SeeChanging a Flat Tire on page 5-66.
Weatherstrip Lubrication
Silicone grease on weatherstrips will make them last
longer, seal better, and not stick or squeak. Apply
silicone grease with a clean cloth. During very cold,
damp weather more frequent application may be
required. SeePart D: Recommended Fluids and
Lubricants on page 6-18.
Automatic Transmission Check
Check the transmission uid level; add if needed.
SeeAutomatic Transmission Fluid on page 5-19.
A uid loss may indicate a problem. Check the
system and repair if needed.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
speci ed in Part D.
Body Lubrication Service
Lubrcate all hood hinges, hood prop rod pivot, fuel ller
door, rear compartment hinges, latches, locks, hood
latch assembly, secondary latch, pivots, spring anchor,
release pawl and any moving seat hardware. Part D
tells you what to use. More frequent lubrication may be
required when exposed to a corrosive environment.
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Roadside Assistance Program
GMC’s Roadside Assistance Provides stranded owners
with over-the-phone roadside repairs, location of the
nearest GMC dealer or the following special services:
Flat Tire Change:Installation of spare tire will be
covered at no charge (customer is responsible for repair
or replacement of tire).
Fuel Delivery:Delivery of enough fuel for the customer
to get to the nearest service station (up to $5.00)
will be covered.
Jump Start:No-start situations which require a battery
jump start will be covered at no charge.
Lock Out:Replacement keys or locksmith service will be
covered at no charge if you are unable to gain entry
into your vehicle. Delivery of the replacement key will be
covered within 10 miles (16 km).
Emergency Towing Service:Towing to the nearest GMC
dealer for warranty related disablements will be covered.
Trip Routing:Custom-made, computerized highlighted
maps using the most direct or scenic route are provided
free of charge. Maps include points of interest and a
list of GMC dealers along the route. Also included is
a list of hotels along the route that are discounted
through affiliation with“Quest International.”Trip Routing
is available through Roadside Assistance by calling
1-800-GMC-8782 (462-8782). Please be prepared to
provide your Vehicle Identi cation Number (VIN).
Allow ve working days for ful llment.Trip Interruption Assistance:GMC will reimburse any
reasonable trip interruption expenses (up to $500.00)
when directly associated with warranty disablement.
Trip interruption service covers expenses such as meals
and overnight lodging if vehicle disablement occurs at
least 150 miles (240 km) from your home or rental
property. You will be required to obtain prior approval
from GMC Roadside Assistance and pay for expenses
at the time of disablement. Original receipts should
be submitted to GMC Roadside Assistance for
reimbursement. A service representative will provide
assistance when you call.
The Roadside Assistance services listed are available to
retail lease customers operating 2003 GMC light duty
trucks for a period of 3 years/36,000 miles (60,000 km).
All services must be pre-arranged by GMC Roadside
Assistance.
Over-the-phone assistance, such as providing the name
of the closest dealer or minor technical advice, etc.,
is available to all owner/operators of GMC trucks,
regardless of vehicle or mileage.
Just dial GMC Roadside Assistance at 1-800-GMC-8782
(1-800-462-8782, Roadside Assistance prompt) to
reach a quali ed representative who can assist you.
Text telephone (TTY) users, call 1-888-889-2438.
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A
Accessory Power Outlets.................................3-16
Adding Equipment to Your Air Bag-Equipped
Vehicle.......................................................1-75
Adding Washer Fluid.......................................5-36
Additional Program Information........................... 7-9
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-91
Add-On Equipment..........................................4-31
Adjusting the Speakers
(Balance/Fade)....................3-44, 3-47, 3-51, 3-62
Air Bag
Off Light.....................................................3-28
Readiness Light..........................................3-27
Air Bag System..............................................1-63
Adding Equipment to Your Air Bag-Equipped
Vehicle...................................................1-75
Air Bag Off Switch.......................................1-71
How Does an Air Bag Restrain?....................1-69
Servicing Your Air Bag-Equipped Vehicle.........1-74
What Makes an Air Bag Inflate?....................1-69
What Will You See After an
Air Bag Inflates?......................................1-70
When Should an Air Bag Inflate?...................1-67
Where Are the Air Bags?..............................1-66
Air Bag Systems.............................................1-69Air Cleaner/Filter, Engine.................................5-17
All Overseas Locations...................................... 7-5
All-Wheel Drive...............................................5-46
All-Wheel Drive (AWD) System.........................2-26
Aluminum Wheels...........................................5-87
AM ...............................................................3-74
AM-FM Radio.................................................3-42
Antenna, Fixed Mast.......................................3-76
Anti-lock Brake System..................................... 4-7
Anti-Lock Brake, System Warning Light..............3-32
Appearance Care............................................5-82
Care of Safety Belts....................................5-85
Chemical Paint Spotting...............................5-88
Cleaning the Inside of Your Vehicle................5-82
Cleaning the Outside of Your Vehicle..............5-85
Finish Damage............................................5-88
GM Vehicle Care/Appearance Materials..........5-89
Sheet Metal Damage...................................5-87
Underbody Maintenance...............................5-88
Weatherstrips..............................................5-85
Ashtrays........................................................3-16
Audio System(s).............................................3-41
AM-FM Radio.............................................3-42
Care of Your Cassette Tape Player................3-74
Care of Your CD Player...............................3-76
Care of Your CDs ........................................3-76
Chime Level Adjustment...............................3-76
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Audio System(s) (cont.)
Fixed Mast Antenna.....................................3-76
Radio with Cassette and CD.........................3-49
Radio with CD............................................3-45
Radio with Six-Disc CD................................3-60
Rear Seat Audio (RSA)................................3-71
Setting the Time for Radios with Radio
Data Systems (RDS)................................3-41
Setting the Time for Radios without Radio
Data Systems (RDS)................................3-41
Theft-Deterrent Feature................................3-73
Understanding Radio Reception.....................3-74
Automatic Transmission
Fluid..........................................................5-19
Operation...................................................2-24
Automatic Transmission Check..........................6-13
Automatic Transmission Shift Lock Control
System Check.............................................6-14
B
Backing Up....................................................4-43
Battery..........................................................5-40
Battery Replacement......................................... 2-6
Battery Run-Down Protection............................3-15
Before Leaving on a Long Trip.........................4-21
Body Lubrication Service..................................6-13Brake
Parking......................................................2-26
System Inspection.......................................6-17
System Warning Light..................................3-31
Brake Adjustment............................................5-39
Brake Fluid....................................................5-37
Brake Pedal Travel.........................................5-39
Brake Wear...................................................5-39
Brakes..........................................................5-37
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-9
Break-In, New Vehicle.....................................2-20
Bulb Replacement...........................................5-50
Front Turn Signal, Sidemarker and
Parking Lamps.........................................5-52
Halogen Bulbs............................................5-50
Headlamps.................................................5-50
Replacement Bulbs......................................5-54
Taillamps....................................................5-52
Buying New Tires...........................................5-61C
California Fuel.................................................. 5-5
Canada........................................................... 7-4
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-7
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