light GMC SAVANA 2003 Workshop Manual

If You Are Stuck: In Sand, Mud,
Ice or Snow
In order to free your vehicle when it is stuck, you will
need to spin the wheels, but you don’t want to spin your
wheels too fast. The method known as“rocking”can
help you get out when you’re stuck, but you must
use caution.
{CAUTION:
If you let your tires spin at high speed, they
can explode, and you or others could be
injured. And, the transmission or other parts of
the vehicle can overheat. That could cause an
engine compartment fire or other damage.
When you’re stuck, spin the wheels as little as
possible. Don’t spin the wheels above 35 mph
(55 km/h) as shown on the speedometer.Notice:Spinning your wheels can destroy parts of
your vehicle as well as the tires. If you spin the
wheels too fast while shifting your transmission
back and forth, you can destroy your transmission.
For information about using tire chains on your
vehicle, seeTire Chains on page 5-65.
Rocking Your Vehicle To Get It Out
First, turn your steering wheel left and right. That will
clear the area around your front wheels. Then shift back
and forth between REVERSE (R) and a forward gear,
spinning the wheels as little as possible. Release
the accelerator pedal while you shift, and press lightly
on the accelerator pedal when the transmission is
in gear. By slowly spinning your wheels in the forward
and reverse directions, you will cause a rocking
motion that may free your vehicle. If that doesn’t get
you out after a few tries, you may need to be towed out.
If you do need to be towed out, see“Towing Your
Vehicle”following.
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Tow/Haul Mode
Tow/haul is a feature that assists when pulling a heavy
trailer or a large or heavy load. The purpose of the
tow/haul mode is to:
Reduce the frequency and improve the predictability
of transmission shifts when pulling a heavy trailer or
a large or heavy load.
Provide the same solid shift feel when pulling a
heavy trailer or a large or heavy load as when
the vehicle is unloaded.
Improve control of vehicle speed while requiring
less throttle pedal activity when pulling a heavy
trailer or a large or heavy load.Your vehicle is equipped
with a button on the
instrument panel, to the
right of the steering wheel,
which when pressed
enables tow/haul.
When the button is
pressed, this light on
the instrument panel will
illuminate to indicate
that tow/haul has been
selected.
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Tow/haul may be turned off by pressing the button
again, at which time the indicator light on the instrument
panel will turn off. The vehicle will automatically turn
off tow/haul every time it is started.
Tow/haul is designed to be most effective when the
vehicle and trailer combined weight is at least 75% of
the vehicle’s Gross Combined Weight Rating (GCWR).
Tow/haul is most useful under the following driving
conditions:
When pulling a heavy trailer or a large or heavy
load through rolling terrain.
When pulling a heavy trailer or a large or heavy
load in stop and go traffic.
When pulling a heavy trailer or a large or heavy
load in busy parking lots where improved low
speed control of the vehicle is desired.Operating the vehicle in tow/haul when lightly loaded or
with no trailer at all will not cause damage. However,
there is no benet to the selection of tow/haul when the
vehicle is unloaded. Such a selection when unloaded
may result in unpleasant engine and transmission driving
characteristics and reduced fuel economy. Tow/haul
is recommended only when pulling a heavy trailer or a
large or heavy load.
Weight of the Trailer
How heavy can a trailer safely be?
It depends on how you plan to use your rig. For
example, speed, altitude, road grades, outside
temperature and how much your vehicle is used to pull
a trailer are all important. And, it can also depend
on any special equipment that you have on your vehicle.
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Trailer Wiring Harness
The optional heavy-duty trailer wiring package includes
a seven-wire harness assembly at the rear of the
vehicle and a four-wire harness assembly under the
left hand side of the instrument panel. The seven-wire
harness assembly is taped together and located in
a frame pocket at the driver side rear left corner of the
frame. The seven-wire harness includes a 30-amp
feed wire. Both harnesses come without connectors and
should be wired by a qualied electrical technician.
The technician can use the following color code chart
when connecting the wiring harness to your trailer
and trailer brake controller.Seven-Wire HarnessLight Green: Back-up lamps
Brown: Parking lamps
Yellow: Left stoplamp and turn signal
Dark Green: Right stoplamp and turn signal
Dark Blue: Use for electric trailer brakes
Orange: Trailer accessory
White (heavy gage): Ground wire
Four-Wire Harness (Trailer Brake Controller)
Black: Ground
Red/White Stripe: Fused Battery
Dark Blue: Trailer Brake Feed
Light Blue: Fused Stop/CHMSL
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{CAUTION:
If you get fuel on yourself and then something
ignites it, you could be badly burned. Fuel can
spray out on you if you open the fuel cap too
quickly. This spray can happen if your tank is
nearly full, and is more likely in hot weather.
Open the fuel cap slowly and wait for any
“hiss”noise to stop. Then unscrew the cap
all the way.
Be careful not to spill fuel. Clean fuel from painted
surfaces as soon as possible. SeeCleaning the Outside
of Your Vehicle on page 5-85. Whenfilling the tank
do not overfill by squeezing in much more fuel after the
pump shuts off.When you put the fuel cap back on, turn it to the right
(clockwise) until you hear a clicking sound. Make sure
you fully install the cap. The diagnostic system can
determine if the fuel cap has been left off or improperly
installed. This would allow fuel to evaporate into the
atmosphere. SeeMalfunction Indicator Lamp on
page 3-33.
Notice:If you need a new fuel cap, be sure to get
the right type. Your dealer can get one for you.
If you get the wrong type, it may notfit properly.
This may cause your malfunction indicator lamp to
light and may damage your fuel tank and emissions
system. See“Malfunction Indicator Lamp”in the
Index.
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When to Change Engine Oil
If any one of these are true for you, use the short
trip/city maintenance schedule:
•Most trips are less than 5 miles (8 km). This is
particularly important when outside temperatures
are below freezing.
•Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
•You frequently tow a trailer or use a carrier on top
of your vehicle.
•The vehicle is used for delivery service, police, taxi
or other commercial application.
Driving under these conditions causes engine oil to
break down sooner. If any one of these is true for your
vehicle, then you need to change your oil andfilter
every 3,000 miles (5 000 km) or 3 months—whichever
occursfirst.
If none of them is true, use the long trip/highway
maintenance schedule. Change the oil andfilter every
7,500 miles (12 500 km) or 12 months—whichever
occursfirst. Driving a vehicle with a fully warmed engine
under highway conditions will cause engine oil to
break down slower.
How to Reset the CHANGE ENGINE
OIL Light
The GM Oil Life System calculates when to change your
engine oil andfilter based on vehicle use. Anytime your
oil is changed, reset the system so it can calculate when
the next oil change is required. If a situation occurs where
you chang your oil prior to a CHANGE ENGINE OIL light
being turned on, reset the system.
To reset the CHANGE ENGINE OIL light, do the
following:
1. Turn the ignition key to RUN with the engine off.
2. Fully press and release the accelerator pedal
three times withinfive seconds.
3. If the CHANGE ENGINE OIL lightflashes for
five seconds, the system is reset.
If the system does not reset, try the procedure once
again. If it still does not reset, see your dealer for
service.
SeeChange Engine Oil Light on page 3-37.
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How to Inspect the Engine Air
Cleaner/Filter
To inspect the air cleaner/filter, remove thefilter from
the vehicle and lightly shakefilter to release loose dust
and dirt. If thefilter remains caked with dirt, a new
filter is required.
To remove and reinstall thefilter and reset the indicator
(if equipped), do the following:
The engine air cleaner/filter is located near the center
of the engine compartment.
1. Unhook the retainer clips and remove the cover.2. Lift thefilter out of the engine air cleaner/filter
housing. Care should be taken to dislodge as
little dirt as possible.
3. Clean the engine air cleaner/filter housing.
4. Install the new engine air cleaner/filter into the
engine air cleaner/filter housing. Make sure that
itfits properly into the housing.
5. Reinstall the cover and fasten the retaining clips.
{CAUTION:
Operating the engine with the air cleaner/filter
off can cause you or others to be burned. The
air cleaner not only cleans the air, it helps to
stopflame if the engine backfires. If it isn’t there
and the engine backfires, you could be burned.
Don’t drive with it off, and be careful working on
the engine with the air cleaner/filter off.
Notice:If the air cleaner/filter is off, a backfire can
cause a damaging enginefire. And, dirt can easily get
into your engine, which will damage it. Always have
the air cleaner/filter in place when you’re driving.
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How to Add Fluid
Refer to the Maintenance Schedule to determine
what kind of transmissionfluid to use. SeePart D:
Recommended Fluids and Lubricants on page 6-18.
Using a funnel, addfluid down the transmission dipstick
tube only after checking the transmissionfluid while it
is hot. (A cold check is used only as a reference.)
If thefluid level is low, add only enough of the proper
fluid to bring the level up to the HOT area for a hot
check. It doesn’t take muchfluid, generally less than
one pint (0.5 L).Don’t overfill.
Notice:We recommend you use onlyfluid labeled
DEXRON
®-III, becausefluid with that label is
made especially for your automatic transmission.
Damage caused byfluid other than DEXRON
®-III
is not covered by your new vehicle warranty.
•After addingfluid, recheck thefluid level as
described under″How to Check.″
•When the correctfluid level is obtained, push the
dipstick back in all the way; thenflip the handle
down to lock the dipstick in place.
Engine Coolant
The cooling system in your vehicle isfilled with
DEX-COOL®engine coolant. This coolant is designed
to remain in your vehicle for 5 years or 150,000 miles
(240 000 km), whichever occursfirst, if you add
only DEX-COOL
®extended life coolant.
The following explains your cooling system and how to
add coolant when it is low. If you have a problem
with engine overheating, seeEngine Overheating on
page 5-26.
A 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant will:
•Give freezing protection down to−34°F(−37°C).
•Give boiling protection up to 265°F (129°C).
•Protect against rust and corrosion.
•Help keep the proper engine temperature.
•Let the warning lights and gages work as they
should.
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Brake Wear
Your vehicle has four-wheel disc brakes.
Disc brake pads have built-in wear indicators that make
a high-pitched warning sound when the brake pads
are worn and new pads are needed. The sound
may come and go or be heard all the time your vehicle
is moving (except when you are pushing on the
brake pedalfirmly).
{CAUTION:
The brake wear warning sound means that soon
your brakes won’t work well. That could lead to
an accident. When you hear the brake wear
warning sound, have your vehicle serviced.
Notice:Continuing to drive with worn-out brake
pads could result in costly brake repair.Some driving conditions or climates may cause a brake
squeal when the brakes arefirst applied or lightly
applied. This does not mean something is wrong with
your brakes.
Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated, inspect
brake pads for wear and evenly tighten wheel nuts in
the proper sequence to GM torque specifications.
Brake linings should always be replaced as complete
axle sets.
SeeBrake System Inspection on page 6-17.Brake Pedal Travel
See your dealer if the brake pedal does not return to
normal height, or if there is a rapid increase in
pedal travel. This could be a sign of brake trouble.
Brake Adjustment
Every time you make a brake stop, your disc brakes
adjust for wear.
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Jump Starting
If your battery has run down, you may want to use
another vehicle and some jumper cables to start your
vehicle. Be sure to follow the steps below to do it safely.
{CAUTION:
Batteries can hurt you. They can be dangerous
because:
•They contain acid that can burn you.
•They contain gas that can explode or
ignite.
•They contain enough electricity to
burn you.
If you don’t follow these steps exactly, some
or all of these things can hurt you.
Notice:Ignoring these steps could result in costly
damage to your vehicle that wouldn’t be covered
by your warranty.
Trying to start your vehicle by pushing or pulling it
won’t work, and it could damage your vehicle.1. Check the other vehicle. It must have a 12-volt
battery with a negative ground system.
Notice:If the other system isn’t a 12-volt system
with a negative ground, both vehicles can be
damaged.
2. Get the vehicles close enough so the jumper cables
can reach, but be sure the vehicles aren’t touching
each other. If they are, it could cause a ground
connection you don’t want. You wouldn’t be able to
start your vehicle, and the bad grounding could
damage the electrical systems.
To avoid the possibility of the vehicles rolling, set
the parking brakefirmly on both vehicles involved
in the jump start procedure. Put an automatic
transmission in PARK (P) or a manual transmission
in NEUTRAL before setting the parking brake.
Notice:If you leave your radio on, it could be badly
damaged. The repairs wouldn’t be covered by
your warranty.
3. Turn off the ignition on both vehicles. Unplug
unnecessary accessories plugged into the cigarette
lighter or in the accessory power outlet. Turn off
the radio and all lamps that aren’t needed. This will
avoid sparks and help save both batteries. And it
could save your radio!
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